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INDUSTRIAL SOFTWARE APPLICATION
ROBOSOFT CONTROL AND IT
WHAT IS MES?
Manufacturing Execution System
Production executive system
This is the name of softwares that provide the system of
factory field and ERP integration.
Application fields, parks of machine,power plants,
automotive sector etc.
This is one of the basic structures which provides
infrastructure of MES digital factory triangle.
MICROSOFT.NET MES SOFTWARE
WHAT IS DIGITAL FACTORY?
The process of work order time from ERP to production
field at factory,creates digital factory triangle.
MICROSOFT.NET MES SOFTWARE
FOR AN EXAMPLE
MICROSOFT.NET MES SOFTWARE
 In the system operation,the orders
are collected in a pool at firms that
have ERP programme.Special
products are produced in this pool
for these orders.Thus reducing the
cost of stock,the logic of customer-
specific product generation is being
provided.
 As an example a customer can
choose the colour,the accessory of
a car what he wants in an
automotive dealership.
ORDER ENTRY
MICROSOFT.NET MES SOFTWARE
 The order to the ERP recording
firstly comes to the order pool
at ERP database.
 Before processing operators or
robots for details of the car in
order to be produced from the
pool automatically comes from
the system.Necessary
accessories attached and
colored to the car.Between
these operations process are
controlled by MES software.
PRODUCT OUTPUT
MICROSOFT.NET MES SOFTWARE
 Produced material that
specifications requested by the
customer entered no longer in
stocks.So we don't have to
keep a production which is
according to customer request.
 This also reduce inventory
costs and carry out the highest
levels of customer satisfaction.
SYSTEM EFFICIENCY AND ANALYSIS
MICROSOFT.NET MES SOFTWARE
 In fact,while following this process
measuring the effectiveness of the
system is a separate
issue.Monitoring of failure
processes is important in this
subject.
 Fault monitoring reports is
indispensable of the production
tracking software.
 Energy calculations are the most
important criterias at the calculation
of the price of product.It is possible
to get such reports from reporting
software.
MES AND PRODUCTION TRACKING SOFTWARE
BENEFITS
MICROSOFT.NET MES SOFTWARE
 According to the order from the ERP to
control the production and reduce inventory
costs.
 Measuring the efficiency of the operator and
machine work by making fault monitoring.
 By making energy measurement when the
product is produced by analyzing how much
energy spent by the machine,pricing
provides convenience.
 Working hours and productivity
measurement of process control operator.
 To provide product diversity depending on
the product in different working of machine
work with recipe control.
GENERAL CONSTRUCTION
MICROSOFT.NET MES SOFTWARE
MICROSOFT.NET MES SOFTWARE
NOW MORE EASY WITH WIRELESS SYSTEMS
MICROSOFT.NET MES SOFTWARE
 Upon request you can control the systems or
get the informations of systems through
mobile devices with integrated software.So
you can control the machine without being
dependent on the main center.
MICROSOFT.NET MES SOFTWARE
 If the existing PLC software on
the machine is known necessary
information is obtained from
PLCs.This will elliminate
additional costs that the system
will be more durable.
 Can be integrated structure to all
kinds of ERP system and PLC
system.The software which is
being developped at
Microsoft.net platform is capable
of working in all platforms.
THE ADVANTAGES OF MES TO THE OTHERS
PROJECT REFERENCE
MICROSOFT.NET MES SOFTWARE
 At established structure of
NEXANS project,the process
from ERP machine run to
working at the machine
operator is controlled by
Scada.
 To get work permit of
machine,faults,energy and
quality information of the
production material are
controlled by Scada and they
are recorded in the ERP and
reporting database.
The application is running on a server and the
machines can be monitored online via the web.
SQL Server 2000 software is used as a data base.
Organized a special reporting program for
managers.
Scada program controls machines with Dynamo
ERP program by integrated working.
FEATURES
MICROSOFT.NET MES SOFTWARE
SYSTEM STRUCTURE
MICROSOFT.NET MES SOFTWARE
 There is 1 master S7-300 PLC at project and there
is S7-200 PLC at the slave machines.
 Ethernet and Profibus infrastructure are used for
communication at the project.
 S7-300 and SCADA are connected each other via
the ethernet line.
Profibus line disconnection is monitored from
the upper purple line.
 PC time with PLCs time can be synchronize.
 The working status of machine is observed
according to the color through the boxes on
the screen.
 Transitions can be made from machine groups through the
tabs in the top.
 It is shown that the machine's 24-hours changes by
clicking on the main screen machines.
 Also in addition projected reporting software in Web and Windows
environment.
 Designed for optional reports are characteristic of negotiability to pdf or
printer.
 All reports can be formed according to customer needs.
PROJECT REFERENCE
MICROSOFT.NET MES SOFTWARE
 The purpose of the wireless
flowmeter monitoring program
MUNICIPALITY OF VAN is
being reported the leakage of
water in the province of Van.
The system is stored in the
SQL server by reading and
writing datas on an area of
25km2 with using GPRS
technology.
MUNICIPALITY OF VAN
FLOWMETER MONITORING
Studied the application on a server and also
flowmeters can be monitored online via the web.
 SQL Server 2008 software was used as a
database.
Organized a special reporting program for
managers.
FEATURES
MICROSOFT.NET MES SOFTWARE
SYSTEM STRUCTURE
MICROSOFT.NET MES SOFTWARE
 There are 10 points in the
system.Datas are read from 10
points and the datas which are
necessary for the reportings
are given by OPC server.
MUNICIPALITY OF VAN
FLOWMETER MONITORING
Storages in Van and all points of GPRS is given as
summary on the main screen .
Reportings are designed specially for directors at windows
screen and the directors can get out any data by excel
format.
Reportings are designed specially for directors as the web
and they can report any data on the internet.
Managers can observe datas which are wanted to see by
them from internet,not refreshable..
The reporting image of total flow from internet.
REFERENCE PROJECT
MICROSOFT.NET MES SOFTWARE
 İSDEMİR Sinter and Coal
weighing and reporting is
made of through ROBOSOFT
firm’s softwares.
İSDEMİR BAND WEIGHBRIDGE
MONITORING PROJECT
Instant monitoring screen of weighbridge.
Total coal, flow and weight report screen.
MARSHALL SAP SCADA INTEGRATION
HONEYWELL DCS-SAP INTEGRATION
MICROSOFT.NET MES SOFTWARE
THANK YOU
www.robosoft.com.tr/indexen.htm

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mes-scada-101015064014-phpapp02.pdf

  • 2. WHAT IS MES? Manufacturing Execution System Production executive system This is the name of softwares that provide the system of factory field and ERP integration. Application fields, parks of machine,power plants, automotive sector etc. This is one of the basic structures which provides infrastructure of MES digital factory triangle. MICROSOFT.NET MES SOFTWARE
  • 3. WHAT IS DIGITAL FACTORY? The process of work order time from ERP to production field at factory,creates digital factory triangle. MICROSOFT.NET MES SOFTWARE
  • 4. FOR AN EXAMPLE MICROSOFT.NET MES SOFTWARE  In the system operation,the orders are collected in a pool at firms that have ERP programme.Special products are produced in this pool for these orders.Thus reducing the cost of stock,the logic of customer- specific product generation is being provided.  As an example a customer can choose the colour,the accessory of a car what he wants in an automotive dealership.
  • 5. ORDER ENTRY MICROSOFT.NET MES SOFTWARE  The order to the ERP recording firstly comes to the order pool at ERP database.  Before processing operators or robots for details of the car in order to be produced from the pool automatically comes from the system.Necessary accessories attached and colored to the car.Between these operations process are controlled by MES software.
  • 6. PRODUCT OUTPUT MICROSOFT.NET MES SOFTWARE  Produced material that specifications requested by the customer entered no longer in stocks.So we don't have to keep a production which is according to customer request.  This also reduce inventory costs and carry out the highest levels of customer satisfaction.
  • 7. SYSTEM EFFICIENCY AND ANALYSIS MICROSOFT.NET MES SOFTWARE  In fact,while following this process measuring the effectiveness of the system is a separate issue.Monitoring of failure processes is important in this subject.  Fault monitoring reports is indispensable of the production tracking software.  Energy calculations are the most important criterias at the calculation of the price of product.It is possible to get such reports from reporting software.
  • 8. MES AND PRODUCTION TRACKING SOFTWARE BENEFITS MICROSOFT.NET MES SOFTWARE  According to the order from the ERP to control the production and reduce inventory costs.  Measuring the efficiency of the operator and machine work by making fault monitoring.  By making energy measurement when the product is produced by analyzing how much energy spent by the machine,pricing provides convenience.  Working hours and productivity measurement of process control operator.  To provide product diversity depending on the product in different working of machine work with recipe control.
  • 10. MICROSOFT.NET MES SOFTWARE NOW MORE EASY WITH WIRELESS SYSTEMS
  • 11. MICROSOFT.NET MES SOFTWARE  Upon request you can control the systems or get the informations of systems through mobile devices with integrated software.So you can control the machine without being dependent on the main center.
  • 12. MICROSOFT.NET MES SOFTWARE  If the existing PLC software on the machine is known necessary information is obtained from PLCs.This will elliminate additional costs that the system will be more durable.  Can be integrated structure to all kinds of ERP system and PLC system.The software which is being developped at Microsoft.net platform is capable of working in all platforms. THE ADVANTAGES OF MES TO THE OTHERS
  • 13. PROJECT REFERENCE MICROSOFT.NET MES SOFTWARE  At established structure of NEXANS project,the process from ERP machine run to working at the machine operator is controlled by Scada.  To get work permit of machine,faults,energy and quality information of the production material are controlled by Scada and they are recorded in the ERP and reporting database.
  • 14. The application is running on a server and the machines can be monitored online via the web. SQL Server 2000 software is used as a data base. Organized a special reporting program for managers. Scada program controls machines with Dynamo ERP program by integrated working. FEATURES MICROSOFT.NET MES SOFTWARE
  • 15. SYSTEM STRUCTURE MICROSOFT.NET MES SOFTWARE  There is 1 master S7-300 PLC at project and there is S7-200 PLC at the slave machines.  Ethernet and Profibus infrastructure are used for communication at the project.  S7-300 and SCADA are connected each other via the ethernet line.
  • 16. Profibus line disconnection is monitored from the upper purple line.  PC time with PLCs time can be synchronize.  The working status of machine is observed according to the color through the boxes on the screen.
  • 17.  Transitions can be made from machine groups through the tabs in the top.
  • 18.  It is shown that the machine's 24-hours changes by clicking on the main screen machines.
  • 19.  Also in addition projected reporting software in Web and Windows environment.  Designed for optional reports are characteristic of negotiability to pdf or printer.  All reports can be formed according to customer needs.
  • 20. PROJECT REFERENCE MICROSOFT.NET MES SOFTWARE  The purpose of the wireless flowmeter monitoring program MUNICIPALITY OF VAN is being reported the leakage of water in the province of Van. The system is stored in the SQL server by reading and writing datas on an area of 25km2 with using GPRS technology. MUNICIPALITY OF VAN FLOWMETER MONITORING
  • 21. Studied the application on a server and also flowmeters can be monitored online via the web.  SQL Server 2008 software was used as a database. Organized a special reporting program for managers. FEATURES MICROSOFT.NET MES SOFTWARE
  • 22. SYSTEM STRUCTURE MICROSOFT.NET MES SOFTWARE  There are 10 points in the system.Datas are read from 10 points and the datas which are necessary for the reportings are given by OPC server. MUNICIPALITY OF VAN FLOWMETER MONITORING
  • 23. Storages in Van and all points of GPRS is given as summary on the main screen .
  • 24. Reportings are designed specially for directors at windows screen and the directors can get out any data by excel format.
  • 25. Reportings are designed specially for directors as the web and they can report any data on the internet.
  • 26. Managers can observe datas which are wanted to see by them from internet,not refreshable..
  • 27. The reporting image of total flow from internet.
  • 28. REFERENCE PROJECT MICROSOFT.NET MES SOFTWARE  İSDEMİR Sinter and Coal weighing and reporting is made of through ROBOSOFT firm’s softwares. İSDEMİR BAND WEIGHBRIDGE MONITORING PROJECT
  • 29. Instant monitoring screen of weighbridge.
  • 30. Total coal, flow and weight report screen.
  • 31. MARSHALL SAP SCADA INTEGRATION HONEYWELL DCS-SAP INTEGRATION MICROSOFT.NET MES SOFTWARE