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4, R. Okipnoy, suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
AUTOMATIC COUNTING AND CRATING SYSTEM
FOR POLYETHYLENE (LDPE) POUCHES
AUTOMATIC COUNTING
AND CRATING SYSTEM
Automatic stacking system is an automatic system used for automatic counting and
crating of polyethylene (LDPE) pouches in containers (polyethylene or carton cases).
This system can be integrated into the working line with a Vertical Form-Fill-Seal
(VFFS) packaging machine of any make.
1 of 7
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
www.nhmpack.com
Manufacturer: Noviy Vek (NHM Limited), Ukraine
OPERATING PRINCIPLE
2 of 7
www.nhmpack.com
Ready filled pouches come from a VFFS packing
machine (1) come on the outfeed conveyor (2) and
are transported to the pouch counter- collector (3).
Empty cases are fed to the horizontal conveyor (4)
and stop under the counter collector (3).
The empty case is filled with set number of pouches.
After filling, the counter-collector closes the flaps,
the filled case moves on the horizontal conveyor (4)
and the next empty case takes its place.
Upon detection of this empty case, the flaps of the
counter-collector opens and fills the next case.
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
1. VFFS Packaging machine
2. Conveyor for the filled pouches
3. Counter-collector for pouches
4. Horizontal conveyor for feeding of empty cases
5. Case / Box
SALIENT FEATURES
3 of 7
www.nhmpack.com
1. PROGRAMMABLE CONTROLLER ENABLES:
• Transportation of pouches to the counter-collector
• Counting of pouches
• Transportation of empty, filled cases
• Counting of filled cases / boxes
• Start / stop operation of the horizontal conveyor
• Uniform distribution of pouches inside the empty case
provided there is a constant supply of empty cases
• Provides an alarm signal to stop the machine in case of
lack of cases and/or when the counter-collector is full
• Provides a signal to the machine to start after detection
of box (depending upon the packaging machine control
system)
• Programming of the quantity of pouches for counting in
a case/box
• Programming of the working algorithm for the "flaps“
of counter-collector
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
SALIENT FEATURES
4 of 7
www.nhmpack.com
2. OUTFEED CONVEYOR:
• Power: 0.18 kW
• Speed of the conveyor for transport of pouches: 0.4 m/sec
• Tilt angle: adjustable
• Maximum height: 900 mm
3. COUNTER-COLLECTOR OF POUCHES:
• Pneumatic Drive;
• Opening flaps have three positions for uniform distribution of pouches inside the case/box
• Counting of pouches is undertaken by the help of a photo eye sensor
4. HORIZONTAL CONVEYOR FOR EMPTY CASE / BOX FEEDING:
• Overall dimensions: 650 х 1600 х 260 mm
• Power: 0.18 kW
• Speed of the conveyor for transport of pouches: 0.4 m/sec
• Working mode: Start-stop operating
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
TECHNICAL SPECIFICATION
5 of 7
www.nhmpack.com
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
SPECIFICATION VALUE
PACKED PRODUCT Polyethylene pouches
POUCH TYPE Pillow pouch
TYPE OF STACKING In bulk at 3 points.
PRODUCTIVITY*, MAX Up to 600 cases / hour
RANGE OF POUCHES COUNTING IN A BOX From 1 to 99 pouches (depending on case
and pouch dimensions)
ELECTRICAL POWER (MAXIMUM) 0.4 Kw, 380±4% V (3 phase), 50 Hz
AIR CONSUMPTION ~ 0.8 m3/hour
WEIGHT ~ 160 kg
* Performance of system depends on the pouch volume and overall dimensions of case / box.
Manufacturer reserves the right to carry out improvements without prior notice to the Customer.
MAIN COMPONENTS
6 of 7
www.nhmpack.com
NAME BRAND
Integrated programmable logic controller (PLC)
and control panel (HMI)
Unitronics
Contactors Lovato / Hager
Pneumatic cylinders Festo
Power supply Carlo Cavazzi
Switches / Buttons Technik / Lovato
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com
GET IN TOUCH
CONTACT US
Address:
4, R. Okipnoy street, suite #43, 44,
02002 Kiev, Ukraine
Phone:
+380 44 569-5548,- 49
+380 93 399-9480
Email:
info@nhmpack.com
export@nhmpack.com
Thanks for your interest in NHM Limited products!
If you have any questions, please do not hesitate to
contact us.
Follow us:
www.linkedin.com/company/nhm-limited
www.slideshare.net/NHMlimited
7 of 7
www.nhmpack.com
Contact Us
4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine
P. +38 (044) 569-55-48 / info@nhmpack.com

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Automatic Counting and Crating System

  • 1. Contact Us 4, R. Okipnoy, suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com AUTOMATIC COUNTING AND CRATING SYSTEM FOR POLYETHYLENE (LDPE) POUCHES
  • 2. AUTOMATIC COUNTING AND CRATING SYSTEM Automatic stacking system is an automatic system used for automatic counting and crating of polyethylene (LDPE) pouches in containers (polyethylene or carton cases). This system can be integrated into the working line with a Vertical Form-Fill-Seal (VFFS) packaging machine of any make. 1 of 7 Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com www.nhmpack.com Manufacturer: Noviy Vek (NHM Limited), Ukraine
  • 3. OPERATING PRINCIPLE 2 of 7 www.nhmpack.com Ready filled pouches come from a VFFS packing machine (1) come on the outfeed conveyor (2) and are transported to the pouch counter- collector (3). Empty cases are fed to the horizontal conveyor (4) and stop under the counter collector (3). The empty case is filled with set number of pouches. After filling, the counter-collector closes the flaps, the filled case moves on the horizontal conveyor (4) and the next empty case takes its place. Upon detection of this empty case, the flaps of the counter-collector opens and fills the next case. Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com 1. VFFS Packaging machine 2. Conveyor for the filled pouches 3. Counter-collector for pouches 4. Horizontal conveyor for feeding of empty cases 5. Case / Box
  • 4. SALIENT FEATURES 3 of 7 www.nhmpack.com 1. PROGRAMMABLE CONTROLLER ENABLES: • Transportation of pouches to the counter-collector • Counting of pouches • Transportation of empty, filled cases • Counting of filled cases / boxes • Start / stop operation of the horizontal conveyor • Uniform distribution of pouches inside the empty case provided there is a constant supply of empty cases • Provides an alarm signal to stop the machine in case of lack of cases and/or when the counter-collector is full • Provides a signal to the machine to start after detection of box (depending upon the packaging machine control system) • Programming of the quantity of pouches for counting in a case/box • Programming of the working algorithm for the "flaps“ of counter-collector Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com
  • 5. SALIENT FEATURES 4 of 7 www.nhmpack.com 2. OUTFEED CONVEYOR: • Power: 0.18 kW • Speed of the conveyor for transport of pouches: 0.4 m/sec • Tilt angle: adjustable • Maximum height: 900 mm 3. COUNTER-COLLECTOR OF POUCHES: • Pneumatic Drive; • Opening flaps have three positions for uniform distribution of pouches inside the case/box • Counting of pouches is undertaken by the help of a photo eye sensor 4. HORIZONTAL CONVEYOR FOR EMPTY CASE / BOX FEEDING: • Overall dimensions: 650 х 1600 х 260 mm • Power: 0.18 kW • Speed of the conveyor for transport of pouches: 0.4 m/sec • Working mode: Start-stop operating Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com
  • 6. TECHNICAL SPECIFICATION 5 of 7 www.nhmpack.com Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com SPECIFICATION VALUE PACKED PRODUCT Polyethylene pouches POUCH TYPE Pillow pouch TYPE OF STACKING In bulk at 3 points. PRODUCTIVITY*, MAX Up to 600 cases / hour RANGE OF POUCHES COUNTING IN A BOX From 1 to 99 pouches (depending on case and pouch dimensions) ELECTRICAL POWER (MAXIMUM) 0.4 Kw, 380±4% V (3 phase), 50 Hz AIR CONSUMPTION ~ 0.8 m3/hour WEIGHT ~ 160 kg * Performance of system depends on the pouch volume and overall dimensions of case / box. Manufacturer reserves the right to carry out improvements without prior notice to the Customer.
  • 7. MAIN COMPONENTS 6 of 7 www.nhmpack.com NAME BRAND Integrated programmable logic controller (PLC) and control panel (HMI) Unitronics Contactors Lovato / Hager Pneumatic cylinders Festo Power supply Carlo Cavazzi Switches / Buttons Technik / Lovato Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com
  • 8. GET IN TOUCH CONTACT US Address: 4, R. Okipnoy street, suite #43, 44, 02002 Kiev, Ukraine Phone: +380 44 569-5548,- 49 +380 93 399-9480 Email: info@nhmpack.com export@nhmpack.com Thanks for your interest in NHM Limited products! If you have any questions, please do not hesitate to contact us. Follow us: www.linkedin.com/company/nhm-limited www.slideshare.net/NHMlimited 7 of 7 www.nhmpack.com Contact Us 4, R. Okipnoy st., suite #43, 44, Kiev, 02002, Ukraine P. +38 (044) 569-55-48 / info@nhmpack.com