4. Kholi Maheni Roll No. 2
Muhibur Rahman Roll No. 7
Gituparna Pradhan Roll No. 14
Hage Yasse Roll No. 26
Bindiya Thokchom Roll No. 34
5. Introduction
Keywords used
Classification and W/P ratio
Primary Application
Manipulation
Setting
Strength
Conclusion
Bibliography
6. Gypsum is a white powdery mineral
widely found in nature.
Chemical name: Calcium sulphate
dihydrate (CaSO4.2H2O)
In dentistry, gypsum is used in the
form of Calcium sulphate hemihydrate
(CaSO4.½H2O)
Crystalline forms of gypsum existing
in nature:
Selenite
Satin spar
Alabaster
7. Gypsum
Calcium sulphate dihydrate (CaSO4.2H2O)
Model
A miniature representation of something.
Cast
A lifesized likeness of some desired form
Impression
A negative likeness or copy in reverse of the surface of an
object
An imprint of the teeth and adjacent structures for use in
dentistry
8. Die
The positive reproduction of the form of a prepared tooth
in any suitable substances
Dental plaster
β form of calcium hemihydrate
Dental stone
α form of calcium hemihydrate
Calcination
Process by which different gypsum products are obtained
from gypsum by heating it to a certain temperature (110⁰C
- 130⁰C)
9. Water Powder ratio:
The proportion of water to powder used to make a workable mix
of a particular gypsum product is called the water/powder ratio.
Mixing Time
Time from addition of the powder to water till the mixing is
complete.
Setting Time
Time duration between start of mix & point where material
hardens.
Working Time
Time from start of mix to the point where the consistency
of the mix is no longer acceptable for the usage of intended
purpose.
10. Based on manufacturing method
Dry calcination
Wet calcination
Synthetic
Based on the crystal structure
Beta spongy irregular
Alpha prismatic regular
Based on applications
Type I Impression Plaster
Type II Model Plaster
Type III Dental stone
Type IV Dental stone (High strength, Low expansion)
Type V Dental stone (High strength, Low expansion)
Based on expansion
Minimum setting expansion (Type I, III and IV)
Maximum setting expansion(Type II and V)
11. Composed of Plaster of Paris (β CaSO4. H2O)
Rarely used any longer for dental impression making.
Currently, it is more useful as a bite registration material.
Advantages
Used in mucostatic impression
Accurate reproduction of fine details
Negligible dimensional change
Disadvantages
Non elastic
Bad taste
Messy to work with
2
1
12. Beta form of Calcium
hemihydrate (βCaSO4.½H2O).
Also known as
Laboratory Plaster
Mounting Plaster
White in color to provide
contrast with stones which are
generally colored.
Uses
Principally used to fill a flask used in
denture fabrication where setting
expansion is not critical and the
strength is adequate.
13. Alpha form of Calcium
hemihydrate (αCaSO4.½H2O).
Produced by wet calcination.
Uses
For fabrication of models and cast of
both dentulous and edentulous cases.
For making orthodontic study models.
Advantage
Stronger than dental plaster.
Can be removed easily after
processing.
Disadvantage
More expensive than Dental Plaster or
Impression Plaster.
14. Also known as
Class II stone
Die stone
Densite
Improved stone
Produced by wet calcination
Used as a common die material as it has
High strength
High resistance to abrasion
15. Uses
Used for fabrication of cast
crowns
Used in die for compensation of
solidification shrinkage
Advantage
Higher compressive strength
than type IV dental stone
Most recent gypsum product
Manufactured by adding small amount of
surfactants (eg Lignin sulphonate)
16. Properties Type I Type II Type III Type IV Type V
Water Powder
Ratio 0.50 – 0.75 0.45 – 0.50 0.28 – 0.30 0.22 – 0.24 0.18 – 0.22
Setting Time
(min) 4±1 12±4 12±4 12±4 12±4
Setting
Expansion (2hr) 0.00-0.15 0.00-0.30 0.00-0.20 0.00-0.10 0.00-0.30
Compressive
Strength (2hr)
MPa
4.0 9.0 20.7 34.5 48.3
17. Production of study models of oral and
maxillofacial structures and their use as
auxiliary materials for dental laboratory
operations involved in the production of dental
prosthesis.
Making of models and casts on which wax
models of dental prostheses and restorations
are constructed.
18. Care of Gypsum Products
Hemihydrate of gypsum absorbs water from the air
readily.
Best means of storage is to seal the product in a
moisture-proof metal container.
Proportioning
Recommended W/P ratio should be used
Water and powder should be measured by using an
accurate graduated cylinder for the water volume and a
weighing balance for the weight of the powder
19. If mixing is performed by hand, the bowl should be
parabolic in shape, smooth and resistant to
abrasion.
Mixing should continue until a smooth mix is
obtained, usually within a minute. A longer
spatulation time drastically reduces the working
time which is of prime importance when pouring
models.
Entrapment of air must be avoided since porosity
can lead to weak spots and surface inaccuracies.
The mix is stirred vigorously.
20. The inside of the bowl is periodically wiped with a
spatula to ensure wetting of the powder and
breaking up of lumps.
Stirring is continued till a smooth, creamy mix is
obtained.
Spatulation should be completed in 45-60
seconds.
The mix is vibrated (using a mechanical vibrator or
by repeated tapping against a bench) and poured
in into the impression, taking care not to entrap
air.
21. When calcium sulphate hemihydrate is mixed with
water, the hemihydrate is changed back to
dihydrate by the process of hydration.
Heat is liberated, as shown by the following
reaction:
Being less soluble than the hemihydrate, the
calcium sulphate dehydrate precipitates out of the
solution as interlocking crystals, which form a hard
mass.
heatO.2HCaSOOHO.½HCaSO 24224
22. I. Colloidal theory
When mixed with water, plaster enters into a colloidal
state through a sol-gel mechanism. In the sol state,
hemihydrate combines with water to form dihydrate. As
the water is consumed, the mass turns to a solid gel.
II. Hydration theory
Rehydrated plaster particles join together through H-
bonding to the sulphate groups to form the set material.
III. Dissolution-precipitation theory
i. As hemihydrate is more soluble than dihydrate, it
dissolves until it forms a saturated solution.
23. ii. Some dihydrate is formed due to the reaction and
being less soluble, it precipitates out, leaving the
non reacted hemihydrate supersaturated.
iii. As hemihydrate is more soluble than dihydrate, it
dissolves until it forms a saturated solution.
iv. Some dihydrate is formed due to the reaction and
being less soluble, it precipitates out, leaving the
non reacted hemihydrate supersaturated.
v. As the dihydrate precipitates out, the solution is no
longer supersaturated and so it continues to
dissolve. The process continues until no further
dihydrate precipitates out of the solution.
24. The time elapsed from the beginning of mixing
until the material hardens.
Initial Setting time: As the reaction proceeds, more
hemihydrate crystals react to form dihydrate crystals. The
viscosity of the mass increases and it can no longer be
poured. The material becomes rigid (but not hard). It can be
carved but not moulded. This is known as initial setting
time.
Final Setting Time: The time at which the material can be
separated from the impression without distortion or
fracture.
25. Substances which are added to gypsum products to
modify setting time
Accelerators
Reduces the setting time
Retarders
Enhances the setting time
26. All gypsum products show a linear expansion
during setting, due to the outward thrust of the
growing crystals during setting.
In dentistry setting expansion may be both
desirable and undesirable depending on the use.
It is undesirable in impression plaster, dental plaster and
stone as it will result in an inaccurate cast or change in the
occlusal relation if used for mounting.
Increased setting expansion is desired in case of
investment materials as it helps to compensate the
shrinkage of the metal during casting.
27. When a gypsum product is placed under water
before the initial set stage, a greater expansion is
seen.
This method is used to expand some gypsum
bonded investment.
28. The strength increases rapidly as the material
hardens after the initial setting.
Factors affecting strength
I. Free water content:
The greater the amount of free water in the set stone, the
less is the strength.
Wet strength: Strength of gypsum when excess free water
is present in the gypsum.
Dry strength: Strength of gypsum when the excess free
water evaporates.
29. II. Temperature
Gypsum is stable only below 40⁰C. Drying at higher
temperatures must be carefully controlled.
Other factors affecting strength
W/P Ratio: The more the water, the greater the porosity
and less the strength.
Spatulation: Within limits, strength increases with
increased spatulation.
Addition of accelerators and retarders lowers strength.
Tensile Strength: Gypsum is a brittle material, thus
weaker in tension than in compression.
30. Desirable properties of Gypsum
Accuracy
Dimensional stability
Ability to reproduce fine details
Strength
Resistance to abrasion
Compatibility
Color
Biological safety
Ease of use
31. “Basic Dental Materials”
:by John J Manappallil
“Phillips Science of Dental Materials”
:by Arvind Shenoy &
K Chandrashekharan Nair
Class Notes
Internet