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Particle sizeanalysis in foodIndustry: approaches
& applications
1Scientist, ICAR-NDRI, SRS, Bengaluru and
2Scientist, ICAR-CIPHET, Ludhiana
1
Food Quality
Characteristics
Chemical
Sensory
Biological &
Microbiological
Physical
2
Food Quality
Characteristics
Physical
Shape
Color
Texture
Size
Freshness
Defects
Appearance
Total solids, etc
Surface condition
3
Size
 Size is very important feature since it can determine
the loss of products during processing and the final
product yields.
 Size can be measured in three dimensions such as
volume in the real world. However, it is usually
reduced to one or two dimensional measurements.
 Size features include weight, volume, diameter,
area, surface area, perimeter, length, skeleton
length and width.
4
What is a particle?
A discrete sub-portion of a substance.
Definition includes solid particles, liquid droplets or
gas bubbles with physical dimensions ranging
from sub-nanometer to several millimeters in
The most common types of materials consisting of
particles are:
1. powders and granules e.g. pigments, cement,
pharmaceutical ingredients
2. suspensions, emulsions and slurries e.g.
milk
3. aerosols and sprays e.g. asthma inhalers, crop
protection sprays.
5
Importance of Particle size-Why to measure?
 Many food ingredients exist in some particulate form
whether it be powders, emulsions, suspensions, and/or
pellets.
 The stability, chemical reactivity, opacity, flowability and
material strength of many materials are affected by the size
and characteristics of the particles within them.
 Moreover, the shape and size of these particles as well as
their distribution affect flavour, texture, and appearance of
foods that we eat.
 Particle science and technology is a rapidly developing
interdisciplinary research area with its core being the
understanding of the relationships between micro and
macroscopic properties of particulate/granular matter - a
state of matter that is widely encountered but poorly
understood (Zhu et al., 2007).
6
 Particle size is an important physical property of powder and
can relate to various powder characteristics.
 Advancements in research in terms of general food
technologies, biotechnologies, and nanotechnologies are
bringing about an awareness of the importance of food
particle size/shape and its significance on palatibility,
digestion, bioavailability, and metabolism along with
handling, packaging, storage and transport of food stocks.
 Understanding and controlling particle size distribution in the
raw material can be critical to the success of today's food
manufacturing process.
Particle size can affect
Final formulation: performance, appearance,
stability
“Processability” of powder
7
Effect of Particle size on Various properties
Rate of Reaction
Chemical reactions are dependent on the surface area
of a particle.
Biological systems have developed enzymes to
increase the rate at which chemical reactions take
place.
Non-biologically, particle size is another way to
increase reaction rates.
Dissolution Rate
Particle size affects how well it will go into solution.
Related to bioavailability.
The smaller the particle whether drug or food, the
greater the chance of it being absorbed by the gut.
8
Packing Density
Packing density refers to how well particles fit
together.
Usually, larger particles don't pack as well in that
they have more space between them because they
have a larger surface area.
Smaller particles tend to pack more densely
because they have a smaller surface area.
Sedimentation
Sedimentation has to do with a particle's ability
precipitate out of solution or soft solid.
Many products require that they remain evenly
distributed in solution (suspended).
It could be salad dressings (oil and vinegar
suspension) which has more to do with product
perception.
9
Product Appearance
Particle size affects the overall bulk properties of the
food item such as visual texture and density as well as
color.
Food products such as chewy health bars require larger
particles to maintain their integrity.
Smaller food particles tend to be to hard to chew and
crumble.
Product Texture & Flavour
Large particle size and hence a more coarse texture
alters flavor.
Large particle size tends to have less distinct flavour,
whereas fine particles have more flavour.
10
Flow properties of powders
The flow properties of powders are strongly
dependent on particle size and, in particular, particle
shape.
Since most powders are moved from one place to
another by flowing, control of flow behavior is highly
important.
Generally, coarse, roughly spherical particles flow
much more easily than small or elongated particles.
Stability of dispersions
 The stability of dispersions, such as suspensions and
emulsions, depends on the size of the dispersed
material.
 The forces between colloidal particles depend on
their dimensions, and the settling.
11
Particle Size Distribution
The particle size distribution (PSD) may be defined as “Particle
size distribution (PSD) of a powder, or granular material, or
particles dispersed in fluid, is a list of values or a mathematical
function that defines the relative amounts of particles present,
sorted according to size.”
Particle size distribution is also known as grain size distribution.
12
Sieve Analysis
Sedimentation Methods
Microscopy
Electrical Impedance Method
Laser Diffraction Methods
Methods for determining particle size
13
 Sieve analysis is one of the oldest methods of size analysis.
 Sieve analysis is accomplished by passing a known weight of
sample material successively through finer sieves and weighing
the amount collected on each sieve to determine the percentage
weight in each size fraction.
 Sieving is carried out with wet or dry materials and the sieves
are usually agitated to expose all the particles to the openings.
Sieves can be referred to either by their aperture size or by their
mesh size (or sieve number).
The mesh size is the number of wires per linear inch.
Approx. size range : 5µm - ~3mm
Sieve Analysis
14
United States Pharmacopeia
General Chapters: <811> POWDER FINENESS
Classification of Powders by Fineness
Classification of Powder d50 Sieve Opening (µm)
Very Coarse > 1000
Coarse 355–1000
Moderately Fine 180–355
Fine 125–180
Very Fine 90–125
d50= smallest sieve opening through which 50% or more of the material passes
15
Sedimentation Methods
 Methods depend on the fact that the terminal velocity of a
particle in a fluid increases with size.
 For the frictional force – also called drag force – exerted
on spherical objects with very small Reynolds numbers (e.g.,
very small particles) in a continuous viscous fluid.
 Fd is the frictional force – known as Stokes' drag – acting on
the interface between the fluid and the particle (in N),
 μ is the dynamic viscosity (kg /m*s),
 R is the radius of the spherical object (in m), and
 v is the particle's velocity (in m/s).
16
 A much quicker and less-tedious method of
sedimentation analysis is the Andreasen Pipette
Technique.
 The method is much quicker than beaker
decantation, as samples are taken off
successively throughout the test for increasingly
finer particle sizes.
Andreasen Pipette Technique
17
Microscopic Sizing and Image Analysis
An absolute method of particle size analysis
Two dimensional image.
 Microscopic sizing involves comparing the
projected area of a particle with the areas of reference
circles of known sizes.
Optical microscopy (1-150µm)
Electron microscopy (0.001µ-)
Being able to examine each particle individually
Coupled with image analysis, a particle size
distribution can be obtained
18
SCANNING ELECTRON MICROSCOPE (SEM)
 It is a microscope that produces an image by using an electron
beam that scans the surface of a specimen inside a vacuum
chamber.
 1965 first commercial SEM by Cambridge Scientific Instruments
 Resolution at that time ~ 50 nm : Today < 1 nm
 Specimen is coated to emit electrons, the emitted energies are
picked up by a collector and a true three-dimension image is
presented.
19
 It uses electrons instead of light to form an
image.
Beam of electrons is produced
Electron beam follows a vertical path
through the column of the microscope through
electromagnetic lenses, which focus and direct
the beam down towards the sample.
 Upon hitting the sample, electrons
(backscattered or secondary ) are ejected from
the sample.
Detectors collect these electrons, convert
them to a signal and send to the viewing
screen, thereby resulting into an image.
HOW THE SEM WORKS?
20
21
Particle size of modified starch determined using SEM
Laser Diffraction Technique
Particles pass through a laser beam
and scatter the light, which is
collected at various angles.
Angles of diffraction are inversely
related to the particle size.
Particles pass through an expanded
and collimated laser beam in front of
a lens in whose focal plane is
positioned a photosensitive detector
consisting of a series of concentric
rings.
Distribution of scattered intensity
yields the particle size distribution.
22
Imagine Nanoscale
23
Observations at Nanoscale
Scanning Tunneling Microscope(STM)
Magnetic-resonance force microscope (MRFM)
Atomic Force Microscope(AFM)
Assemblers
24
Scanning Tunneling Microscope
Measures a weak electrical current
flowing between tip and sample
Provides a three-dimensional profile of
the surface to obtain atomic-scale
images of metal surfaces, uses the
quantum tunneling effect to view and
manipulate nanoscale particles, and to
map surfaces.
25
Atomic Force Microscope
Developed to overcome a basic
drawback with STM - that it can only
image conducting or semiconducting
surfaces.
An atomically sharp tip is scanned
over a surface and measures the
interaction force between the tip and
surface and map the surface.
26
Magnetic-resonance force microscope
Acquires magnetic resonance images
(MRI) at nanometer scales.
Combines the ideas of magnetic
resonance imaging (MRI) and atomic
force microscopy (AFM).
Conventional MRI employs an inductive coil as an antenna to sense
resonant nuclear or electronic spins in a magnetic field gradient. MRFM
uses a cantilever tipped with a ferromagnetic (iron cobalt) particle to
directly detect a modulated spin gradient force between sample spins
and the tip.
27
Assemblers
Assemblers will position molecules,
bringing them together to the specific
location at the desired time, by holding
and positioning molecules.
Assemblers will control how the
molecules react, building up complex
structures with atomically precise
control.
28
Applications pertaining to Particle
size determination
29
30
31
32
33
34
Applications of Nanoparticles
35
Nanosized Nutraceuticals
 Nutraceuticals like lycopene, beta-carotene, lutein, phytosterols, CoQ10
and DHA/EPA have been incorporated into nanosized self assembled
liquid structures to deliver nutrients to cells (Dietary Supplements
bioavailability, 2010).
 Royal Body Care Company has marketed a new product called
Nanoceuticals, which is a colloid of particles of less than 5 nm in diameter.
 The company has also developed NanoclustersTM that enhances the
absorption of nutrients.
 Unilever has developed low fat ice creams to use upto 90% less of
emulsion and decreased fat content from 16% to about 1% (The
Telegraph, 2005).
 Vitamin D2 loaded casein micelles have been developed utilizing the
natural self-assembly tendency of bovine caseins (Semo et al., 2007).
36
Different Types of Nanosensors
Nanosensors
Detection of food borne
contamination
Level of Capsaicinoids
in Chilli pepper
37
Conclusion
Research is paving the way to finding
approaches that create a balance between
particle size reduction and improving the
functional aspects of foods.
Particle size influences sensory perception
such as taste and texture, bioavailability of
bioactive molecules, nutritional properties,
texture, thermal and many more.
38
39

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Particle size analysis in food industry.pptx

  • 1. Particle sizeanalysis in foodIndustry: approaches & applications 1Scientist, ICAR-NDRI, SRS, Bengaluru and 2Scientist, ICAR-CIPHET, Ludhiana 1
  • 4. Size  Size is very important feature since it can determine the loss of products during processing and the final product yields.  Size can be measured in three dimensions such as volume in the real world. However, it is usually reduced to one or two dimensional measurements.  Size features include weight, volume, diameter, area, surface area, perimeter, length, skeleton length and width. 4
  • 5. What is a particle? A discrete sub-portion of a substance. Definition includes solid particles, liquid droplets or gas bubbles with physical dimensions ranging from sub-nanometer to several millimeters in The most common types of materials consisting of particles are: 1. powders and granules e.g. pigments, cement, pharmaceutical ingredients 2. suspensions, emulsions and slurries e.g. milk 3. aerosols and sprays e.g. asthma inhalers, crop protection sprays. 5
  • 6. Importance of Particle size-Why to measure?  Many food ingredients exist in some particulate form whether it be powders, emulsions, suspensions, and/or pellets.  The stability, chemical reactivity, opacity, flowability and material strength of many materials are affected by the size and characteristics of the particles within them.  Moreover, the shape and size of these particles as well as their distribution affect flavour, texture, and appearance of foods that we eat.  Particle science and technology is a rapidly developing interdisciplinary research area with its core being the understanding of the relationships between micro and macroscopic properties of particulate/granular matter - a state of matter that is widely encountered but poorly understood (Zhu et al., 2007). 6
  • 7.  Particle size is an important physical property of powder and can relate to various powder characteristics.  Advancements in research in terms of general food technologies, biotechnologies, and nanotechnologies are bringing about an awareness of the importance of food particle size/shape and its significance on palatibility, digestion, bioavailability, and metabolism along with handling, packaging, storage and transport of food stocks.  Understanding and controlling particle size distribution in the raw material can be critical to the success of today's food manufacturing process. Particle size can affect Final formulation: performance, appearance, stability “Processability” of powder 7
  • 8. Effect of Particle size on Various properties Rate of Reaction Chemical reactions are dependent on the surface area of a particle. Biological systems have developed enzymes to increase the rate at which chemical reactions take place. Non-biologically, particle size is another way to increase reaction rates. Dissolution Rate Particle size affects how well it will go into solution. Related to bioavailability. The smaller the particle whether drug or food, the greater the chance of it being absorbed by the gut. 8
  • 9. Packing Density Packing density refers to how well particles fit together. Usually, larger particles don't pack as well in that they have more space between them because they have a larger surface area. Smaller particles tend to pack more densely because they have a smaller surface area. Sedimentation Sedimentation has to do with a particle's ability precipitate out of solution or soft solid. Many products require that they remain evenly distributed in solution (suspended). It could be salad dressings (oil and vinegar suspension) which has more to do with product perception. 9
  • 10. Product Appearance Particle size affects the overall bulk properties of the food item such as visual texture and density as well as color. Food products such as chewy health bars require larger particles to maintain their integrity. Smaller food particles tend to be to hard to chew and crumble. Product Texture & Flavour Large particle size and hence a more coarse texture alters flavor. Large particle size tends to have less distinct flavour, whereas fine particles have more flavour. 10
  • 11. Flow properties of powders The flow properties of powders are strongly dependent on particle size and, in particular, particle shape. Since most powders are moved from one place to another by flowing, control of flow behavior is highly important. Generally, coarse, roughly spherical particles flow much more easily than small or elongated particles. Stability of dispersions  The stability of dispersions, such as suspensions and emulsions, depends on the size of the dispersed material.  The forces between colloidal particles depend on their dimensions, and the settling. 11
  • 12. Particle Size Distribution The particle size distribution (PSD) may be defined as “Particle size distribution (PSD) of a powder, or granular material, or particles dispersed in fluid, is a list of values or a mathematical function that defines the relative amounts of particles present, sorted according to size.” Particle size distribution is also known as grain size distribution. 12
  • 13. Sieve Analysis Sedimentation Methods Microscopy Electrical Impedance Method Laser Diffraction Methods Methods for determining particle size 13
  • 14.  Sieve analysis is one of the oldest methods of size analysis.  Sieve analysis is accomplished by passing a known weight of sample material successively through finer sieves and weighing the amount collected on each sieve to determine the percentage weight in each size fraction.  Sieving is carried out with wet or dry materials and the sieves are usually agitated to expose all the particles to the openings. Sieves can be referred to either by their aperture size or by their mesh size (or sieve number). The mesh size is the number of wires per linear inch. Approx. size range : 5µm - ~3mm Sieve Analysis 14
  • 15. United States Pharmacopeia General Chapters: <811> POWDER FINENESS Classification of Powders by Fineness Classification of Powder d50 Sieve Opening (µm) Very Coarse > 1000 Coarse 355–1000 Moderately Fine 180–355 Fine 125–180 Very Fine 90–125 d50= smallest sieve opening through which 50% or more of the material passes 15
  • 16. Sedimentation Methods  Methods depend on the fact that the terminal velocity of a particle in a fluid increases with size.  For the frictional force – also called drag force – exerted on spherical objects with very small Reynolds numbers (e.g., very small particles) in a continuous viscous fluid.  Fd is the frictional force – known as Stokes' drag – acting on the interface between the fluid and the particle (in N),  μ is the dynamic viscosity (kg /m*s),  R is the radius of the spherical object (in m), and  v is the particle's velocity (in m/s). 16
  • 17.  A much quicker and less-tedious method of sedimentation analysis is the Andreasen Pipette Technique.  The method is much quicker than beaker decantation, as samples are taken off successively throughout the test for increasingly finer particle sizes. Andreasen Pipette Technique 17
  • 18. Microscopic Sizing and Image Analysis An absolute method of particle size analysis Two dimensional image.  Microscopic sizing involves comparing the projected area of a particle with the areas of reference circles of known sizes. Optical microscopy (1-150µm) Electron microscopy (0.001µ-) Being able to examine each particle individually Coupled with image analysis, a particle size distribution can be obtained 18
  • 19. SCANNING ELECTRON MICROSCOPE (SEM)  It is a microscope that produces an image by using an electron beam that scans the surface of a specimen inside a vacuum chamber.  1965 first commercial SEM by Cambridge Scientific Instruments  Resolution at that time ~ 50 nm : Today < 1 nm  Specimen is coated to emit electrons, the emitted energies are picked up by a collector and a true three-dimension image is presented. 19
  • 20.  It uses electrons instead of light to form an image. Beam of electrons is produced Electron beam follows a vertical path through the column of the microscope through electromagnetic lenses, which focus and direct the beam down towards the sample.  Upon hitting the sample, electrons (backscattered or secondary ) are ejected from the sample. Detectors collect these electrons, convert them to a signal and send to the viewing screen, thereby resulting into an image. HOW THE SEM WORKS? 20
  • 21. 21 Particle size of modified starch determined using SEM
  • 22. Laser Diffraction Technique Particles pass through a laser beam and scatter the light, which is collected at various angles. Angles of diffraction are inversely related to the particle size. Particles pass through an expanded and collimated laser beam in front of a lens in whose focal plane is positioned a photosensitive detector consisting of a series of concentric rings. Distribution of scattered intensity yields the particle size distribution. 22
  • 24. Observations at Nanoscale Scanning Tunneling Microscope(STM) Magnetic-resonance force microscope (MRFM) Atomic Force Microscope(AFM) Assemblers 24
  • 25. Scanning Tunneling Microscope Measures a weak electrical current flowing between tip and sample Provides a three-dimensional profile of the surface to obtain atomic-scale images of metal surfaces, uses the quantum tunneling effect to view and manipulate nanoscale particles, and to map surfaces. 25
  • 26. Atomic Force Microscope Developed to overcome a basic drawback with STM - that it can only image conducting or semiconducting surfaces. An atomically sharp tip is scanned over a surface and measures the interaction force between the tip and surface and map the surface. 26
  • 27. Magnetic-resonance force microscope Acquires magnetic resonance images (MRI) at nanometer scales. Combines the ideas of magnetic resonance imaging (MRI) and atomic force microscopy (AFM). Conventional MRI employs an inductive coil as an antenna to sense resonant nuclear or electronic spins in a magnetic field gradient. MRFM uses a cantilever tipped with a ferromagnetic (iron cobalt) particle to directly detect a modulated spin gradient force between sample spins and the tip. 27
  • 28. Assemblers Assemblers will position molecules, bringing them together to the specific location at the desired time, by holding and positioning molecules. Assemblers will control how the molecules react, building up complex structures with atomically precise control. 28
  • 29. Applications pertaining to Particle size determination 29
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  • 36. Nanosized Nutraceuticals  Nutraceuticals like lycopene, beta-carotene, lutein, phytosterols, CoQ10 and DHA/EPA have been incorporated into nanosized self assembled liquid structures to deliver nutrients to cells (Dietary Supplements bioavailability, 2010).  Royal Body Care Company has marketed a new product called Nanoceuticals, which is a colloid of particles of less than 5 nm in diameter.  The company has also developed NanoclustersTM that enhances the absorption of nutrients.  Unilever has developed low fat ice creams to use upto 90% less of emulsion and decreased fat content from 16% to about 1% (The Telegraph, 2005).  Vitamin D2 loaded casein micelles have been developed utilizing the natural self-assembly tendency of bovine caseins (Semo et al., 2007). 36
  • 37. Different Types of Nanosensors Nanosensors Detection of food borne contamination Level of Capsaicinoids in Chilli pepper 37
  • 38. Conclusion Research is paving the way to finding approaches that create a balance between particle size reduction and improving the functional aspects of foods. Particle size influences sensory perception such as taste and texture, bioavailability of bioactive molecules, nutritional properties, texture, thermal and many more. 38
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