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SCMN 4800
Michael Bullington
Ben Morgan
Russell Mann
Mike McManus
• E-Global Fashion is the hottest new
company to provide livable technology-
based fashion-ware, leveraging the latest
trends in apparel and technology
• The strategy is to expand the inventory
footprint by enabling their current retail
stores to ship directly to the customer
base.
“Wearable tech (still in its infancy) is breaking
through in tangible ways and beginning to resonate
with popular culture. We're not just talking about
watches that serve as miniature extensions of
computers and smartphones, but of apparel people
actually want to wear, marrying function with
fashion. Imagine clothing fitted with solar panels that
charge your mobile devices, smart fabrics that
optimize wearer comfort by adjusting color or texture
based on environment, or apparel that purifies the air,
omits fragrances, or transforms appearance in reaction
to mood or sound simply for fashion's sake. It's all
coming and e-Global Fashion is your tech-fashion
bridge to the future.”
- e-Global Fashion website
• By shipping from a few select store
locations order-to-delivery transit
times and transportation costs can
be reduced
• Expanded capabilities are:
• Point of Sale (POS) technology in stores.
This enhancement facilitated the
necessary inventory management
components, providing visibility to store
inventory with the capability to fulfill and
ship from retail stores.
• Inventory management and shipping
training across all locations
Current
Origin DC Order Count % of Orders
17339 12,021 66.52%
90808 6,051 33.48%
Grand Total 18,072 100.00%
• Two Distribution Centers:
• Lewisberry, PA (17339)
• Long Beach, CA (90808)
• Different “Zones” depending on
distance from the DC and the
service type
Current Shipment Counts by Zone and DC
Zone 17339 DC 90808 DC
2 1,922 507
3 2,117 187
4 3,244 709
5 3,041 966
6 634 1,131
7 94 594
8 969 1,957
Total: 12,021 6,051
0
500
1,000
1,500
2,000
2,500
3,000
3,500
2 3 4 5 6 7 8
Current Shipment Counts by Zone and DC
17339 90808
0
200
400
600
800
1000
1200
AL AZ CO DC FL IA IL KS LA MD MI MO MT ND NH NM NY OK PA SC TN UT VT WI WY
Destination State by Origin DC
17339 90808
0
200
400
600
800
1000
1200
CA TX NC TN FL
Current Origin DC Information
17339 DC 90808 DC
Zone Transit Time Transit Rate Zone Transit Time Transit Rate
Average 4.21 2.12 $20.85 5.92 3.12 $29.76
Median 4.00 2.00 $11.62 6.00 3.00 $17.60
Standard
Deviation
1.61 0.99 $24.47 1.91 1.06 $34.54
• Six service types:
1. Priority Overnight (PO)
2. Standard Overnight (SO)
3. 2Day (E2)
4. Express Saver (XS)
5. Ground (GR)
6. Home Delivery (HD)
9.56 13.02 13.91 14.87 15.48
96.48
0.00
20.00
40.00
60.00
80.00
100.00
120.00
XS HD SO E2 PO GR
Average Weight by Service Type
Service Type
Average
Weight
Standard
Deviation
XS 9.56 6.71
HD 13.02 13.55
SO 13.91 12.66
E2 14.87 21.37
PO 15.48 18.58
GR 96.48 21.15
Overall 15.26 20.90
Service Type
Current
Order Count
% of Total
Orders
XS 9 0.05%
PO 207 1.15%
GR 242 1.34%
SO 413 2.29%
HD 6,723 37.20%
E2 10,478 57.98%
Grand Total 18,072 100.00%
Service Types
XS
PO
GR
SO
HD
E2
• Shift orders with higher rates to the alternative DC with lower rate
• Results in significant cost savings
• Moves some orders to a closer DC
• Results in more efficient distribution model
Optimized
Order Count % of Order
13,073 72.34%
4,999 27.66%
18,072 100.00%
Current
Origin DC Order Count % of Orders
17339 12,021 66.52%
90808 6,051 33.48%
Grand Total 18,072 100.00%
Current Optimized Savings
Service Rate Sum Average Rate Rate Sum Average Rate Rate Sum Average Rate
XS $237.76 $26.42 $131.29 $14.59 $106.47 $11.83
GR $8,872.18 $36.66 $7,547.48 $31.19 $1,324.70 $5.47
PO $16,559.32 $80.00 $12,062.50 $58.27 $4,496,82 $21.72
SO $28,488.08 $68.98 $19,386.40 $46.94 $9,101.68 $22.04
HD $84,314.51 $12.54 $74,105.52 $11.02 $10,208.99 $1.52
E2 $292,168.39 $27.88 $260,047.82 $24.82 $32,120.57 $3.07
Grand
Total
$430,640.24 $23.83 $373,281.01 $20.66 $57,359.23 $3.17
17339 DC 90808 DC
Grand Total
Service Current Optimized Difference Current Optimized Difference
E2 7,227 7,115 112 3,251 3,363 112 10,478
GR 160 232 72 82 10 -72 242
HD 4,376 5,353 977 2,347 1,370 -977 6,723
PO 84 122 38 123 85 -38 207
SO 171 245 74 242 168 -74 413
XS 3 6 3 6 3 -3 9
Grand Total 12,021 13,073 1,052 6,051 4,999 -1,052 18,072
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
E2 GR HD PO SO XS
17339 DC Shipments
Current Optimized
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
E2 GR HD PO SO XS
90808 DC Shipments
Current Optimized
Optimized Shipment Counts by Zone and DC
Zone 17339 DC 90808 DC
2 2,313 757
3 2,668 297
4 4,112 991
5 3,768 1,366
6 212 1,588
7 0 0
8 0 0
Total: 13,073 4,999
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
2 3 4 5 6
Optimized Shipment Counts by Zone
17339 DC 90808 DC
0
200
400
600
800
1000
1200
CA TX NC TN FL
Current
17339 DC 90808 DC
0
500
1000
1500
CA TX NC TN FL
Optimized
17339 DC 90808 DC
17339 DC 90808 DC
Zone
Transit
Time
Transit Rate Zone
Transit
Time
Transit Rate
Current
Average
4.21 2.12 $20.85 5.92 3.12 $29.76
Optimized
Average
3.76 1.84 $18.48 4.55 2.39 $26.35
Difference 0.45 0.28 $2.37 1.37 0.73 $3.41
2.54
1.99
0
0.5
1
1.5
2
2.5
3
Average Transit Times
Current Optimized
4.78
3.98
0
1
2
3
4
5
6
Average Zones
Current Optimized
$23.8
3
$20.6
6
$19.00
$20.00
$21.00
$22.00
$23.00
$24.00
$25.00
Average Transit Rates
Current Optimized
• Changing to the cheaper transit rate moves 1,052 orders from 90808
to 17339
• $57,359.23 in transit rate savings
• Decreased average transit zone, time, and rate
• Increased efficiency in zone shipments
Distribution Locations
Transportation
Cost
One Day Order-to-
Delivery Count
Current
2 DCs
0 Retail Stores
Average: 23.83
Sum: $430,640.24 2,409
Goal
2 DCs + minimal retail
locations
35% decrease
Sum: $279,916.16
3,614
50% Increase
Optimized
Network
2 DCs
5 Retail Locations
40.6% decrease
Sum: $255,681.34
9,262
384.3% Increase
Current
Origin DC Order Count % of Orders
17339 PA 12,021 66.52%
90808 CA 6,051 33.48%
Grand Total 18,072 100.00%
• After optimization, orders were
shipping out of the two distribution
centers as well as five other retail
locations
Optimized
Origin Order Count % of Orders
33304 FL 836 4.63%
80640 CO 838 4.64%
28214 NC 1,946 10.77%
90808 CA 2,693 14.90%
75141 TX 2,967 16.42%
60525 IL 3,462 19.16%
17339 PA 5,330 29.49%
Grand Total 18,072 100.00%
OpCo Current Count
% of Current
Orders
Optimized
Count
% of
Optimized
Orders
Express 11,107 61.46% 6,332 35.04%
Ground 6,965 38.54% 11,740 64.96%
10,478
242
6,723
207 413 9
5,706
487
11,253
207 413 6
E2 GR HD PO SO XS
Current v. Optimized Order Count by Service
Current Optimized
Optimized
Origin E2 GR HD PO SO XS
Grand
Total
33304 16 820
836
80640 547 1 247 11 31 1
838
28214 92 83 1,770 1
1,946
90808 628 35 1,871 50 109
2,693
75141 1,761 42 1,082 34 48
2,967
60525 1,445 127 1,765 42 82 1
3,462
17339 1,233 183 3,698 70 142 4
5,330
Grand
Total
5,706 487 11,253 207 413 6 18,072
Current
Origin E2 GR HD PO SO XS
Grand
Total
17339 7,227 160 4,376 84 171 3 12021
90808 3,251 82 2,347 123 242 6 6051
Grand
Total
10,478 242 6,723 207 413 9 18,072
• Found through process of trial and error,
and team collaboration
• Additional origin locations were
consolidated at small cost increases
Zip Count
33304 FL 836
80640 CO 838
28214 NC 1,946
75141 TX 2,967
60525 IL 3,462
Total: 10,049
836 838
1,946
2,967
3,462
33304
FL
80640
CO
28214
NC
75141
TX
60525
IL
• 33304 – Ft. Lauderdale, FL
• 80640 – Henderson, CO
• 28214 – Charlotte, NC
• 75141 – Hutchins, TX
• 60525 – La Grange, IL
• DC 17339 – Lewisberry, PA
• DC 90808 – Long Beach, CA
Origin Order Count % of Orders
33304 836 4.63%
80640 838 4.64%
28214 1,946 10.77%
90808 2,693 14.90%
75141 2,967 16.42%
60525 3,462 19.16%
17339 5,330 29.49%
Grand
Total
18,072 100.00%
836 838
1,946
2,693
2,967
3,462
5,330
33304
FL
80640
CO
28214
NC
DC
90808
CA
75141
TX
60525
IL
DC
17339
PA
• Current orders with next day delivery
(across all services) count at 2,409
• Optimized orders with next day
delivery (across all services) count at
9,262
• Found by evaluating changed service
types and origin locations
Current Optimized % Change
2,409 9,262
384.3%
Increase
2,409
9,262
Current Optimized
• Transit cost found based on origin
location, service, weight, and
destination
• Optimized services and increased
number of origin locations led to
significant cost savings
Current Optimized Difference % Change
$430,640.24 $255,681.34 $174,958.90 40.63%
$23.83 $14.15 $9.68 40.62%
$430,640.24
$255,681.34
Current Optimized
• 2 DCs, 5 Retail Locations
• More efficient OpCo and service type assignments
• 384.3% Next Day Order-To-Delivery Cycle Time improvement
• Significant increase in customer service quality
• Over 51% of total orders were next day
• $174,958.90 in savings
• 40.6% reduction in transit costs
• $255,681.34 in total costs
• Thank you for the opportunity to present
• Questions?
1. Vlookup to find transit time, transit rate, and zone for each distribution center and retail
location into a single Excel spreadsheet
2. Used a MIN(_) function to find the cost of the CHEAPEST rate for each shipment
• Assigned a row identifier to the cheap rates to connect the LOCATION of the CHEAPEST
rate
• Used an IF(_) statement to find the TIME for the CHEAPEST rate for every designated
location found prior
3. Compared the CURRENT TIME to the CHEAPEST rate TIME and used IF(_) function to
reassign services if there was a faster service available for less cost
4. Reassigned OpCos according to the new service
5. Used IF(_) and VLOOKUP functions to find transit rates for the optimized services across
all retail and DC locations
6. Used MIN(_) function to find the NEW lowest cost
7. Used IF(_) function to find NEW CHEAPEST origin location
8. Used IF(_) and VLOOKUP functions to find a new transit rate based on the NEW origin
location
9. Used IF(_) and VLOOKUP functions to find a new transit TIME based on the NEW origin
location
10. Altered formulas to see the cost/time effects of moving orders from different origin
locations

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Complete Presentation for Applications

  • 1. SCMN 4800 Michael Bullington Ben Morgan Russell Mann Mike McManus
  • 2. • E-Global Fashion is the hottest new company to provide livable technology- based fashion-ware, leveraging the latest trends in apparel and technology • The strategy is to expand the inventory footprint by enabling their current retail stores to ship directly to the customer base. “Wearable tech (still in its infancy) is breaking through in tangible ways and beginning to resonate with popular culture. We're not just talking about watches that serve as miniature extensions of computers and smartphones, but of apparel people actually want to wear, marrying function with fashion. Imagine clothing fitted with solar panels that charge your mobile devices, smart fabrics that optimize wearer comfort by adjusting color or texture based on environment, or apparel that purifies the air, omits fragrances, or transforms appearance in reaction to mood or sound simply for fashion's sake. It's all coming and e-Global Fashion is your tech-fashion bridge to the future.” - e-Global Fashion website
  • 3. • By shipping from a few select store locations order-to-delivery transit times and transportation costs can be reduced • Expanded capabilities are: • Point of Sale (POS) technology in stores. This enhancement facilitated the necessary inventory management components, providing visibility to store inventory with the capability to fulfill and ship from retail stores. • Inventory management and shipping training across all locations
  • 4. Current Origin DC Order Count % of Orders 17339 12,021 66.52% 90808 6,051 33.48% Grand Total 18,072 100.00% • Two Distribution Centers: • Lewisberry, PA (17339) • Long Beach, CA (90808) • Different “Zones” depending on distance from the DC and the service type
  • 5. Current Shipment Counts by Zone and DC Zone 17339 DC 90808 DC 2 1,922 507 3 2,117 187 4 3,244 709 5 3,041 966 6 634 1,131 7 94 594 8 969 1,957 Total: 12,021 6,051 0 500 1,000 1,500 2,000 2,500 3,000 3,500 2 3 4 5 6 7 8 Current Shipment Counts by Zone and DC 17339 90808
  • 6. 0 200 400 600 800 1000 1200 AL AZ CO DC FL IA IL KS LA MD MI MO MT ND NH NM NY OK PA SC TN UT VT WI WY Destination State by Origin DC 17339 90808 0 200 400 600 800 1000 1200 CA TX NC TN FL
  • 7. Current Origin DC Information 17339 DC 90808 DC Zone Transit Time Transit Rate Zone Transit Time Transit Rate Average 4.21 2.12 $20.85 5.92 3.12 $29.76 Median 4.00 2.00 $11.62 6.00 3.00 $17.60 Standard Deviation 1.61 0.99 $24.47 1.91 1.06 $34.54
  • 8. • Six service types: 1. Priority Overnight (PO) 2. Standard Overnight (SO) 3. 2Day (E2) 4. Express Saver (XS) 5. Ground (GR) 6. Home Delivery (HD)
  • 9. 9.56 13.02 13.91 14.87 15.48 96.48 0.00 20.00 40.00 60.00 80.00 100.00 120.00 XS HD SO E2 PO GR Average Weight by Service Type Service Type Average Weight Standard Deviation XS 9.56 6.71 HD 13.02 13.55 SO 13.91 12.66 E2 14.87 21.37 PO 15.48 18.58 GR 96.48 21.15 Overall 15.26 20.90
  • 10. Service Type Current Order Count % of Total Orders XS 9 0.05% PO 207 1.15% GR 242 1.34% SO 413 2.29% HD 6,723 37.20% E2 10,478 57.98% Grand Total 18,072 100.00% Service Types XS PO GR SO HD E2
  • 11. • Shift orders with higher rates to the alternative DC with lower rate • Results in significant cost savings • Moves some orders to a closer DC • Results in more efficient distribution model Optimized Order Count % of Order 13,073 72.34% 4,999 27.66% 18,072 100.00% Current Origin DC Order Count % of Orders 17339 12,021 66.52% 90808 6,051 33.48% Grand Total 18,072 100.00%
  • 12. Current Optimized Savings Service Rate Sum Average Rate Rate Sum Average Rate Rate Sum Average Rate XS $237.76 $26.42 $131.29 $14.59 $106.47 $11.83 GR $8,872.18 $36.66 $7,547.48 $31.19 $1,324.70 $5.47 PO $16,559.32 $80.00 $12,062.50 $58.27 $4,496,82 $21.72 SO $28,488.08 $68.98 $19,386.40 $46.94 $9,101.68 $22.04 HD $84,314.51 $12.54 $74,105.52 $11.02 $10,208.99 $1.52 E2 $292,168.39 $27.88 $260,047.82 $24.82 $32,120.57 $3.07 Grand Total $430,640.24 $23.83 $373,281.01 $20.66 $57,359.23 $3.17
  • 13. 17339 DC 90808 DC Grand Total Service Current Optimized Difference Current Optimized Difference E2 7,227 7,115 112 3,251 3,363 112 10,478 GR 160 232 72 82 10 -72 242 HD 4,376 5,353 977 2,347 1,370 -977 6,723 PO 84 122 38 123 85 -38 207 SO 171 245 74 242 168 -74 413 XS 3 6 3 6 3 -3 9 Grand Total 12,021 13,073 1,052 6,051 4,999 -1,052 18,072
  • 14. 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 E2 GR HD PO SO XS 17339 DC Shipments Current Optimized 0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 E2 GR HD PO SO XS 90808 DC Shipments Current Optimized
  • 15. Optimized Shipment Counts by Zone and DC Zone 17339 DC 90808 DC 2 2,313 757 3 2,668 297 4 4,112 991 5 3,768 1,366 6 212 1,588 7 0 0 8 0 0 Total: 13,073 4,999 0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 2 3 4 5 6 Optimized Shipment Counts by Zone 17339 DC 90808 DC
  • 16. 0 200 400 600 800 1000 1200 CA TX NC TN FL Current 17339 DC 90808 DC 0 500 1000 1500 CA TX NC TN FL Optimized 17339 DC 90808 DC
  • 17. 17339 DC 90808 DC Zone Transit Time Transit Rate Zone Transit Time Transit Rate Current Average 4.21 2.12 $20.85 5.92 3.12 $29.76 Optimized Average 3.76 1.84 $18.48 4.55 2.39 $26.35 Difference 0.45 0.28 $2.37 1.37 0.73 $3.41
  • 18. 2.54 1.99 0 0.5 1 1.5 2 2.5 3 Average Transit Times Current Optimized 4.78 3.98 0 1 2 3 4 5 6 Average Zones Current Optimized $23.8 3 $20.6 6 $19.00 $20.00 $21.00 $22.00 $23.00 $24.00 $25.00 Average Transit Rates Current Optimized
  • 19. • Changing to the cheaper transit rate moves 1,052 orders from 90808 to 17339 • $57,359.23 in transit rate savings • Decreased average transit zone, time, and rate • Increased efficiency in zone shipments
  • 20.
  • 21. Distribution Locations Transportation Cost One Day Order-to- Delivery Count Current 2 DCs 0 Retail Stores Average: 23.83 Sum: $430,640.24 2,409 Goal 2 DCs + minimal retail locations 35% decrease Sum: $279,916.16 3,614 50% Increase Optimized Network 2 DCs 5 Retail Locations 40.6% decrease Sum: $255,681.34 9,262 384.3% Increase
  • 22. Current Origin DC Order Count % of Orders 17339 PA 12,021 66.52% 90808 CA 6,051 33.48% Grand Total 18,072 100.00% • After optimization, orders were shipping out of the two distribution centers as well as five other retail locations Optimized Origin Order Count % of Orders 33304 FL 836 4.63% 80640 CO 838 4.64% 28214 NC 1,946 10.77% 90808 CA 2,693 14.90% 75141 TX 2,967 16.42% 60525 IL 3,462 19.16% 17339 PA 5,330 29.49% Grand Total 18,072 100.00%
  • 23. OpCo Current Count % of Current Orders Optimized Count % of Optimized Orders Express 11,107 61.46% 6,332 35.04% Ground 6,965 38.54% 11,740 64.96%
  • 24. 10,478 242 6,723 207 413 9 5,706 487 11,253 207 413 6 E2 GR HD PO SO XS Current v. Optimized Order Count by Service Current Optimized
  • 25. Optimized Origin E2 GR HD PO SO XS Grand Total 33304 16 820 836 80640 547 1 247 11 31 1 838 28214 92 83 1,770 1 1,946 90808 628 35 1,871 50 109 2,693 75141 1,761 42 1,082 34 48 2,967 60525 1,445 127 1,765 42 82 1 3,462 17339 1,233 183 3,698 70 142 4 5,330 Grand Total 5,706 487 11,253 207 413 6 18,072 Current Origin E2 GR HD PO SO XS Grand Total 17339 7,227 160 4,376 84 171 3 12021 90808 3,251 82 2,347 123 242 6 6051 Grand Total 10,478 242 6,723 207 413 9 18,072
  • 26. • Found through process of trial and error, and team collaboration • Additional origin locations were consolidated at small cost increases Zip Count 33304 FL 836 80640 CO 838 28214 NC 1,946 75141 TX 2,967 60525 IL 3,462 Total: 10,049 836 838 1,946 2,967 3,462 33304 FL 80640 CO 28214 NC 75141 TX 60525 IL
  • 27. • 33304 – Ft. Lauderdale, FL • 80640 – Henderson, CO • 28214 – Charlotte, NC • 75141 – Hutchins, TX • 60525 – La Grange, IL • DC 17339 – Lewisberry, PA • DC 90808 – Long Beach, CA
  • 28. Origin Order Count % of Orders 33304 836 4.63% 80640 838 4.64% 28214 1,946 10.77% 90808 2,693 14.90% 75141 2,967 16.42% 60525 3,462 19.16% 17339 5,330 29.49% Grand Total 18,072 100.00% 836 838 1,946 2,693 2,967 3,462 5,330 33304 FL 80640 CO 28214 NC DC 90808 CA 75141 TX 60525 IL DC 17339 PA
  • 29. • Current orders with next day delivery (across all services) count at 2,409 • Optimized orders with next day delivery (across all services) count at 9,262 • Found by evaluating changed service types and origin locations Current Optimized % Change 2,409 9,262 384.3% Increase 2,409 9,262 Current Optimized
  • 30. • Transit cost found based on origin location, service, weight, and destination • Optimized services and increased number of origin locations led to significant cost savings Current Optimized Difference % Change $430,640.24 $255,681.34 $174,958.90 40.63% $23.83 $14.15 $9.68 40.62% $430,640.24 $255,681.34 Current Optimized
  • 31. • 2 DCs, 5 Retail Locations • More efficient OpCo and service type assignments • 384.3% Next Day Order-To-Delivery Cycle Time improvement • Significant increase in customer service quality • Over 51% of total orders were next day • $174,958.90 in savings • 40.6% reduction in transit costs • $255,681.34 in total costs
  • 32. • Thank you for the opportunity to present • Questions?
  • 33. 1. Vlookup to find transit time, transit rate, and zone for each distribution center and retail location into a single Excel spreadsheet 2. Used a MIN(_) function to find the cost of the CHEAPEST rate for each shipment • Assigned a row identifier to the cheap rates to connect the LOCATION of the CHEAPEST rate • Used an IF(_) statement to find the TIME for the CHEAPEST rate for every designated location found prior 3. Compared the CURRENT TIME to the CHEAPEST rate TIME and used IF(_) function to reassign services if there was a faster service available for less cost 4. Reassigned OpCos according to the new service
  • 34. 5. Used IF(_) and VLOOKUP functions to find transit rates for the optimized services across all retail and DC locations 6. Used MIN(_) function to find the NEW lowest cost 7. Used IF(_) function to find NEW CHEAPEST origin location 8. Used IF(_) and VLOOKUP functions to find a new transit rate based on the NEW origin location 9. Used IF(_) and VLOOKUP functions to find a new transit TIME based on the NEW origin location 10. Altered formulas to see the cost/time effects of moving orders from different origin locations