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Textile Terry Towel -Textile Process Factory
- 1. Presentation on Industrial Visit Noman Terry Towel Mills Ltd.
- 2. Submitted To: Tonmoy Saha Lecturer Department of Textile Engineering
- 3. Submitted By: Name ID Martin Howlader TE-16061024 Md. Akbar Kabir TE-16061032 Md. Tahmid Ali Bhuiyan TE-16061056 M Rashik Hasnat TE-16061165 Fahim Rahman TE-16061197 Saiful Islam Sayem TE-16061147
- 4. Contents INTRODUCTION AIM OF THE INDUSTRIAL VISIT BACKGROUND OF THE COMPANY MANUFACTURING PRODUCTS OF THE COMPANY BUYER OF THE COMAPNY RAW MATERIALS USED IN THE COMAPNY MACHINERIES USED TO MANUFACTURE PRODUCT PROCESSES USED TO MANUFACTURE PRODUCT QUALITY CONTROL SYSTEM UTILITES USED IN THE INDUSTRY CONCLUSION
- 5. Introduction Noman terry towel mills ltd. is the leading manufacturer in Bangladesh. It is a well known terry towel supplier in Bangladesh to major industrial & retail buyers around the world.
- 6. Aim of the Industrial Visit To familiar with industrial environment of a textile industry. To observe the process of making terry towel. To become aware of the role of different people in an organization. To become aware of career opportunities.
- 7. Background of the Company FACTOR Y NAME • Noman Terry Towel Mills Ltd. YEAR OF ESTABLI SHMENT • 2012 LOCATIO N • Vawal Mirzapur Gazipur Banglade sh TOTAL AREA • Above 100,000 square meter PRODUCTI ON CAPACITY • 70 tons of Terry/Day • 25 tons Dyed Yarn/Day ANNUAL TURNOVE R • $120 Million TOTAL MANPOW ER • 8500
- 8. Manufacturing Products of the company Terry Beach Towel Terry Towel Terry Bath Towel Terry Kitchen Towel BibDyed Yarn Hood ed Towel Tea Towel Wash Cloth Bath Sheet
- 9. Buyers of the company H&M WIMAX ZEEMAN Daxon ellos
- 10. Raw materials used to manufacture product •Cotton from Zubair Spinning •Cotton From Talha Spinning •Cotton from Yasmin Spinning •Cotton from Sufia Spinning
- 11. Prosess used to manufacture products • Winding • Warping (Direct) • Sizing • Weaving • Grey Fabric Inspection • Wet Processing • Inspection • Sewing • Final Inspection • Packing & Cartooning • Shipment
- 12. Winding • The process of transferring yarns from bobbin,hank,ringcope etc. into a suitable package Types of Winding: • Cone Winding • Cheese Winding • Cop Winding
- 13. Warping • Parallel winding of yarn from cone or cheese package on to a warp beam. Objectives: • To produce a larger package rather than cone or cheese. • To make suitable for next process.
- 14. Direct Warping • High speed warping • Used for making same color of fabric • High production rate
- 15. Sectional Warping • Greater amount of colored yarn is used • Low Production • Used for fancy fabric
- 16. Sizing • Applying size materials on warp yarn Objectives: • Increase the strength of yarn • To avoid yarn breakage • To reduce hairiness
- 17. Weaving • Interlacement of warp & weft yarn to produce woven fabric
- 18. • No. of weaving m/c: 346 • Used Jacquard & Dobby to produce terry towel • Capacity: 85 tons/day
- 19. Fabric Dyeing • No. of fabric dyeing m/c :23 • Company: Sclavos • Capacity: 80 tons/day
- 20. Yarn Dyeing • No. of yarn dyeing m/c: 42 • Company: Thies • Origin: Germany • Dyeing capacity: 25 tons/day
- 21. Sewing • No. of m/c: 9000 • Capacity: 85 tons
- 23. Quality Control System • ISO 9001 certified • Believe in prevention • System Approach to remove the deviation from source • 4 point inspection system is used for fabric grading
- 24. Utilities used in the industry • Two ETP plants • Gas • Electricity • Water • Solar Panel • Boiler
- 25. Conclusion It was a great opportunity for us to visit a terry towel mill. It helps us to know briefly about towel sector in Bangladesh. We Would like to thank all the teachers who guide us through the visit. This visit gives us such a valuable knowledge & we hope for more opportunity to gather such practical knowledge
- 26. THANK YOU