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De Montfort University 
 
Business School 
 
B.A.(Hons) Degree in Business Studies 
 
Year 2000 
 
Dissertation 
 
"Successful partnership sourcing creates competitive advantage" 
 
By  
 
Mark Heath 
 
 
Mark Heath Page 1 21/03/2007 
Abstract. 
The aim of this study was to test the hypothesis:­ 
 
"Successful partnership sourcing gives companies a competitive advantage" 
 
Where partnerships have been regarded as successful to what extent did they create a                           
competitive advantage for the parties involved? Many research papers have been                     
published that concern themselves with the implementation and design of                   
partnerships. This research paper intends to go one stage further by examining                       
existing partnership cases, looking at the real and long­term benefits that can manifest                         
themselves as competitive advantage for both client and supplier companies. 
 
Merli (1991) wrote how through creating partnerships with suppliers competitive                   
advantage can be created in four different forms:­ 
 
1. Costs ­ as long as they are linked to high flexibility (that is low set up times) 
rather than savings obtained through high production lots. 
2. Service/delivery ­ as long as these are based on the ability to respond 
(promptness) rather than on stock supplies. 
3. Quality ­ as long as it is present from initial production (the ability to 
manufacture quality goods in a short time). 
4. Innovation ­ as long as new products are bought to market in a short time; 
otherwise the effort is a service to the competition. 
 
A copy of a set of case studies published by "Partnership Sourcing Limited" was                           
purchased. The participants in the case studies were sent questionnaires concentrating                     
on Merli's (1991) four elements of competitive advantage, gathering primary                   
information to indicate the participant's opinion on how successful partnership                   
sourcing has been at creating competitive advantage. The information from these                     
questionnaires was combined with the information contained in the case studies to                       
provide a detailed analysis of each specific case of partnership sourcing. 
Mark Heath Page 2 21/03/2007 
 
The findings of the studies are that partnership sourcing does create competitive                       
advantage in all four elements, with some aspects more effective than others.                       
Partnership sourcing was seen as effective at creating competitive advantage through                     
increasing the levels of service achieved from the supplier. Partnership sourcing was                       
also shown to be successful at reducing the lead­time from product R&D to market. In                             
the other elements of Quality and Cost partnership sourcing was found to be                         
reasonably successful. In some cases the results from analysing corresponding                   
customer and supplier results were varied in terms of their views of the success of the                               
partnerships.  Some conclusions about why the results indicate this have been made.   
 
This analysis and conclusions reached have enabled the study to propose a set of                           
principles of best practise that should ensure that any attempt at partnership sourcing                         
is likely  to succeed. 
  
1. Contractual Agreement. 
2. High levels of communication. 
3. Cross functional teams. 
4. Product/Supplier Selection. 
5. Involvement of company directors. 
 
Mark Heath Page 3 21/03/2007 
Acknowledgements 
 
I would like to express my thanks to all the respondents of the questionnaire for                             
co­operating and spending the time and effort to return the survey, without which this                           
study would not have been possible. 
 
I would also like to convey my gratitude to Elias Piminidis who advised during the                             
difficult times when the questionnaire was being formulated, and Kuldip without                     
who's support and proof reading skills would have made the last few months more                           
testing. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Mark Heath Page 4 21/03/2007 
 
 
Contents 
 
Chapter 1  The Origins and Concept of Partnership Sourcing 
Chapter 2  Literature Review 
Chapter 3  Methodology 
Chapter 4  Results 
4.1 Results of primary data collection 
4.2 Results of primary data collection by questionnaire section  
4.3 Results of secondary data collection 
Chapter 5 Conclusions & Recommendations 
5.1 Conclusions 
5.2 Five principles of best practise for creating successful               
partnerships. 
5.3 Where next for this study? 
5.4 Where next for the academic writings? 
 
Appendices 1.0 Example of completed questionnaire page 1 
2.0 Example of completed questionnaire page 2 
3.0 Example of questionnaire covering letter 
4.0 Example of "Partnership Sourcing Limited" case study 
 
Bibliography  
 
 
 
 
 
 
Mark Heath Page 5 21/03/2007 
 
 
 
 
Chapter 1  
 
The Origins and Concept of Partnership Sourcing. 
 
Post war Japan was the catalyst for change in the way companies viewed their                           
operations and processes. 1945 saw a rise in the power of trade unions in Japan.                             
Heavy legislation protection and the rise of firm specific unions led to an explosion in                             
union membership, making a firm's labour force less flexible. Japanese industry                     
reacted to this lack of flexibility by putting in place a buffer supply of resources.                             
Temporary workers were employed, and the use of subcontractors, that could be used                         
and discharged when necessary, increased. The growth of firm specific unions, where                       
blue and white collar workers were equal members, meant the workers were unified,                         
with equal treatment in terms of pay deals, working conditions, and benefits. Equal                         
performance related bonus schemes were implemented across the whole company                   
workforce. This resulted in a "Unitarist" frame of reference for Japanese companies                       
(Nishiguchi, 1994). A Change from "them and us", to "us", or even "them" being a                             
reference to anything outside the organisation. 
 
In October 1948 the United States adopted a positive attitude towards Japan, and                         
implemented the Dodge plan. This was an attempt to speed up the economic recovery                           
of the Japanese economy, and block the spread of communism. Monetarist policies                       
were introduced, such as a reduction of subsidies, suspension of new loans from the                           
reconstruction bank, and the reduction or abolition of subsidies to Japan. However                       
the impact of these policies paralysed Japanese firms cash flow. In 1949­50                       
bankruptcies and redundancies soared.   
 
Mark Heath Page 6 21/03/2007 
It was another conflict, the Korean war in 1950 that turned the Japanese economy                           
around. The Japanese economy that was close to dying due to the demands of the                             
Dodge plan was immediately rejuvenated by demand for munitions. This resulted in                       
an economic upturn and led to increased demand for household goods and electrical                         
appliances increased dramatically during the early 1950s. Although production                 
capacity was increased, demand was still greater than supply (Nishiguchi, 1994).                     
Large electrical good manufacturers such as Hitachi expanded their sub­contracting                   
base, with the automotive manufacturers following suit in the mid 60s in response to                           
the rising demand for private use passenger vehicles. The economic troubles of 1949                         
had increased the wage differentials between large unionised firms and smaller                     
non­unionised firms. Thus large companies could see considerable benefits by                   
contracting out to smaller non­unionised firms with lower wage bills. Sub­contractors                     
grew and developed in harmony with their large customers by buying their old                         
machinery and technology. 
 
The "electification" boom of the early 1950s led to fierce competition for market                         
share, and large product ranges. This further increased the demand for                     
sub­contractors. From 1950­60 Hitachi doubled the number of sub­contractors it used,                     
and increased the amount of materials bought by 700% (Nishiguchi, 1994). As                       
sub­contracting grew so the adversarial approach to business increased, with increased                     
pressure on prices, and payment delaying tactics coming to the fore. To cope with                           
these problems the first tier suppliers began to move the lower skilled, and labour                           
intensive work to second tier sub­contractors.  
 
The automotive industry took a different approach to dealing with sub­contractors.                     
They adopted a problem solving, as opposed to an adversarial approach, to                       
sub­contracting issues such as pricing, ordering, quality assurance etc. It was                     
acknowledged in the early 60s that the supply base for the Japanese automotive                         
industry was essentially weak with regard to its ability to produce quality parts and                           
increase capacity. Assemblers began to assist their suppliers by offering them                     
financial assistance to modernise their plant and facilities, providing technical                   
Mark Heath Page 7 21/03/2007 
assistance through resident engineers, and co­determining prices using agreed                 
standardised cost calculations and rationalisation. 
 
The disparity in wage levels between the core and peripheral sectors of the economy,                           
known as Dualism, remained in place until 1964, when demand for labour outstripped                         
supply (Nishiguchi, 1994). Wages at smaller companies began to rise faster than at                         
larger companies. At this point it would have been natural to assume that the level of                               
sub­contracting would fall with the large companies taking a lot of work back                         
"in­house". This was not so, product variation had increased massively. To cope with                         
increased manufacturing complexity, Japanese producers, also known as prime                 
contractors, began to strategically outsource the assembly of finished parts, and                     
systems components to what became known as first tier suppliers/contractors.                   
Assembly and sub­assembly lines were moved intact from prime contractors to                     
sub­contractors. By the late 1980s Toyota had eight sub­contract assemblers, each                     
specializing in separate product ranges (Nishiguchi, 1994). Such outsourcing allowed                   
the prime contractors to re­direct resources away from managing the increasingly                     
complex administration and operational issues of rapid growth, and diversified                   
product ranges, to more strategic activities such as product development, brand                     
management, process innovation, and manufacturing technology.  
 
From the late 1950s onwards, the Japanese automotive industry began to invest                       
heavily in sub­contractors, creating 100% owned subsidiaries, or partly owned related                     
firms. Sub­contractors welcomed these more stable trading conditions; increased                 
opportunities for technological learning and the improved growth prospects. Such                   
companies could expect to follow in the fortunes of their larger partners because of                           
their increased integration into the supply chain. Purchasing contracts became as                     
standard one year in length, and were automatically renewed unless one or both                         
parties requested otherwise. This stability meant sub­contractors could better allocated                   
and plan resources for the future.  
 
Japanese companies also began working very closely with their suppliers on such                       
things as product costing, bilateral product design, and supplier grading. A technique                       
Mark Heath Page 8 21/03/2007 
called "Market Price Minus" was developed in which the market price was calculated,                         
and then supplier and customer worked together to reduce the cost, whilst ensuring                         
customer requirements are satisfied. Any resulting cost savings were shared by both                       
the supplier and client companies, which in­turn inspired supplier entrepreneurship.                   
Research and Development costs were essentially transferred to suppliers. The supply                     
companies were being given the basic specifications/requirements, and left to come                     
up with their own ideas. 'Vendor rating' was developed to monitor the performance of                           
suppliers. A vendors rating was based on their performance in several areas such as                           
quality, price, delivery, management competence, and long­term business viability.                 
Vendors were communicated their grade, told about their weak areas, and discussions                       
took place on how they could improve performance. The supplier companies that                       
gained better ratings were given more responsibility and enjoyed longer term                     
commitment from their customers. Companies that had poor ratings were given a                       
chance to improve, but if no improvement was found then they are moved down the                             
supply chain to a lower tier. 
 
These kinds of collaborative relationships were virtually unheard of in UK companies.                       
The expansion of Japanese manufacturing companies into the UK in the 1980s                       
increased awareness of supplier partnerships, and the success of the Japanese                     
companies led western organisations to adopt similar practises. Japanese customers                   
were looking for overall cost reduction, taking into account, price, quality, delivery,                       
and manufacturing technology. Contrast this with the attitude in the UK, where there                         
has traditionally been an adversarial relationship between customer and supplier, cost                     
increases over time were assumed to be natural and unavoidable, and so short tern                           
solutions to keeping prices down were practised. In the last decade "Partnership                       
Sourcing" has been one of the buzzwords around UK companies, with many                       
companies claming to have implemented partnership programmes successfully. The                 
CBI (Confederation of British Industry) and DTI (Department of Trade and Industry)                       
have set up a not­for­profits company called 'Partnership Sourcing Limited' to help                       
UK companies understand and implement the process of partnership sourcing. They                     
offer the following definition:­ 
 
Mark Heath Page 9 21/03/2007 
What is​ ​Partnership Sourcing? 
 
Partnership sourcing can help firms to overcome 'power based                 
purchasing', where companies treat suppliers or customers as adversaries,                 
and where price­competitiveness and delivery performance are all that                 
count. ​Partnership sourcing ​replaces this. It focuses on co­operation, and                   
is a commitment by both customers and suppliers, regardless of size, to a                         
long term relationship based on clear mutually agreed objectives to strive                     
for world­class capability and competitiveness. It involves both parties                 
addressing all aspects of the 'cost' of doing business together and not just                         
looking at the 'unit price'. It aims to build on quality based on the                           
teamwork approach using shared information wherever possible. 
 
The key objectives are to: 
▪ delight the customer 
▪ obtain competitive advantage 
▪ minimise total cost. 
 
It doesn't matter if you are in the private or public sector, buying or                           
selling, making or serving ­ everyone can benefit from the principles of                       
partnership sourcing". 
 
The aim of this piece of research was to measure the success of these partnerships in                               
assisting the participant's in achieving their objectives of creating competitive                   
advantage, both for the client organisations, and the supplier companies. Merli (1991)                       
provides the research with four areas in which supplier partnerships can be seen to                           
create competitive advantage:­ 
 
Costs ­ ​If a manufacturing company depends on a competitive cost advantage, 
its suppliers are responsible not only for the percentage that they contribute 
(usually over 50% ) but also for helping to research less costly solutions for the 
same function. 
Mark Heath Page 10 21/03/2007 
 
Service and deliveries ­ ​To deliver speedily to the market and be able to 
respond quickly to changes in volume and mix demand, suppliers must be 
willing to be flexible, without forcing the buyer to stockpile supplies. 
 
Quality ­ ​A product is of high quality and reliability only if its components are 
of high quality and reliability. If the value of components purchased to 
manufacture a product is more than 50% of the products value, then most of the 
quality lever is in the hands of the suppliers. If part of a product's imperfections 
is due to the buyer's design, then, clearly, the supplier should be involved in the 
design as well. These principles apply even more so to positive qualities; only 
the supplier can suggest the capabilities of its own components or technology. 
 
Innovation ­ ​Today the term 'products' means components. One need only think 
of information technology products and of the automobile, whose components 
are, in fact, essential. If a supplier is not innovative and it seems impossible to 
"innovate together" by searching for new business opportunities, a buyer that 
wishes to rely on the competitive advantage of innovation will have lost from 
the start.   
 
The next chapter examines current rhetoric and academic thinking on supplier                     
partnerships, offering models and theories for optimal methods of creating                   
competitive advanatage.  
 
Mark Heath Page 11 21/03/2007 
Chapter 2 
 
Literature Review. 
 
The increase in awareness of the benefits that partnership sourcing can bring to                         
company performance has led to an avalanche of academic studies in the areas of                           
partnership sourcing and more generally supply chain management. The rise in                     
popularity of corporate strategy over the thirty years has led companies to examine                         
how organise their business units and create competitive advantage. The literature                     
review examines recent academic writing on "Partnership Sourcing". Current                 
corporate trend is to develop core competencies, outsource non­core operations and                     
use suppliers core competencies to provide a source of competitive advantage. The                       
object of "Partnership Sourcing" is to tap this potential competitive advantage to its                         
optimum.   
 
Many of the writers reviewed provide models or classifications to build                     
customer/supplier relations around. The level of collaboration between customer and                   
supplier depends on the strategic importance of the supplier's products. Competitive                     
advantage can be created through removing waste, reducing the costs of doing                       
business and increasing collaboration of research and designs. 
 
The review discusses some of the writings on the negative aspects of "Partnership                         
Sourcing". Expectations on both sides of the relationship have been shown to be                         
different. Participants are frustrated by the lack of ability to measure the return on                           
their investment. Some of the academics write how "Partnership Sourcing" is not an                         
equal partnership. Risks on the supply side tend to be higher, purchasers usually                         
dominate the arrangement, and cannot move from the western adversarial culture.                     
They highlight how the lack of understanding of corporate strategy in the purchasing                         
role weakens the functions ability to create competitive advantage.  
 
Spekman, Kamauff, and Myhr (1998) wrote:­ 
Mark Heath Page 12 21/03/2007 
 
"We have entered have entered a new era in understanding the dynamics                       
of competitive advantage and the role played by procurement" (p.630). 
 
They talk about how suppliers and customers are no longer managed in isolation, but                           
how the value chain now tends to extend right through the supply channels to the final                               
consumer. Spekman et al 1998 wrote :­ 
 
"Simply, Ford Motors is as successful as its ability to co­ordinate the                       
efforts of its key suppliers (and its supplier's suppliers) as steel, glass,                       
plastic, and sophisticated electronic systems are transformed into an                 
automobile that is intended to compete in world markets against the                     
Japanese, the Germans, and other US manufacture's." (p.630). 
 
The development of corporate strategy has lead to companies thinking about where                       
and how they should invest their resources, and what are their core competencies that                           
they should develop. A good example of this is how the automotive industry has                           
created first tier contractors that supply assemblies such as window mechanisms in car                         
doors. The first tier contractor will purchase components from second tier component                       
suppliers. This leaves the car manufacturer to concentrate on, and develop its core                         
competence of final assembly. Recently automotive companies are talking about                   
taking this business model one stage further and outsourcing the actual final assembly                         
of automobiles, leaving the likes of Ford, and GM to concentrate on managing the                           
ever increasing number of brands.  Spekman et al (1998):­ 
 
"World class companies are now accelerating their efforts to align process                     
and information flows throughout their entire value added network to                   
meet the rising expectations of a demanding marketplace. We hear from                     
enlightened managers worldwide that success is now measured by cost,                   
speed, innovation, and customer satisfaction." (p.630). 
 
Mark Heath Page 13 21/03/2007 
US based academics, Spekman, Kamauff Jr, and Myhr (1998) have discussed the role                         
that procurement could play in creating competitive advantage. Success is no longer                       
measured by a single transaction, but by a company's ability to create a network of                             
co­operating partners along the entire length of the supply chain. Manager's talk                       
about how corporate success know depends on the cost, speed, and innovation of                         
companies. Spekman et al (1998) refer to Porter's (1985) claim that the co­ordination                         
of complex global networks of company activities is in itself becoming a source of                           
competitive advantage. This attempt to create value for the consumer, and competitive                       
advantage for the organisation, they have referred to as supply chain management. 
 
Spekman et al (1998) looked at how Boeing, 3M, Black & Decker, and Hewlett                           
Packard, managed their supply chains and came up with the following definition:­ 
 
"The essence of supply chain management is as a strategic weapon to                       
develop a sustainable competitive advantage by reducing investment               
without sacrificing customer satisfaction. Since each level of the supply                   
chain focuses on a compatible set of objectives, redundant activities and                     
duplicated effort can be reduced." (P.631­632) 
 
Spekman et al (1998) write how co­operation is the starting point for supply chain                           
management, the next stage is co­ordination where specified workflow and                   
information are exchanged in a manner that permits JIT operation, EDI, and other                         
seamless transfers of information. Figure 2 shows Speckman et al's (1998) four stages                         
of supplier development.  
 
 
Fig 2 ­ The transition from open market negotiations to collaboration 
 
 
 
 
 
Mark Heath Page 14 21/03/2007 
Source: Spekman et al (1998, p.634) 
 
Spekman et al (1998) claim that most companies have achieved levels of co­operation                         
and co­ordination with their key suppliers, but the next stage, the move to                         
collaboration requires higher levels of trust and commitment, beyond those normally                     
found in JIT, and EDI relationships.   
 
Spekman et al's (1998) studies and subsequent surveys of US companies led to                         
conclusions that although companies claim to have developed their supply chains and                       
work in collaboration with suppliers, in reality the concept has not been fully                         
operationalized. Buyers are reluctant players and are far more sceptical about the                       
benefits afforded through close integration with their suppliers. The buyer's lack of                       
strategic awareness had led to the buyers firms losing any potential competitive                       
advantage that may have been created. 
 
Giorgio Merli (1991) writes about how the evolution of product liability legislation in                         
the US and EU put increased demands on companies in terms of higher quality of                             
finished product, higher reliability in deliveries, more flexibility and speed in                     
responding to customer requirements, more fragmented and frequent deliveries, self                   
certification, guaranteed improvements, and price reductions. Merli believes time to                   
be the next form of competitive advantage. Companies achieve this competitive                     
advantage through four strategies:­ 
 
▪ Reduction of costs through highly flexible process rather than                 
large batch sizes. 
▪ An ability to respond to customers delivery requirements without                 
carrying stock. 
▪ Capable of producing product to the level of quality required by                     
the customer. 
▪ Innovate, a term being used more and more as a source of                       
competitive advantage, shortening the time required to get new                 
products to the market. 
Mark Heath Page 15 21/03/2007 
 
Merli's justification for partnership sourcing, or "co­makership" as he terms it,                     
satisfies these four strategic factors:­ 
 
▪ Just in time delivery and production processes reduce costs                 
through being highly flexible, reducing inventory levels, and               
increased communication flows of customer requirements           
through electronic data interchange (EDI). 
▪ Product and process development between strategic partners             
means development time is quicker, and the finished article is                   
exactly to customer requirements. 
▪ Value chains means customers can concentrate on their               
core­competences, and transfer non­core operations and           
process down the value chain to suppliers who can now create                     
new core­competencies and create their own competitive             
advantages. 
▪ Total Quality Management (TQM) systems allow companies             
to consistently produce goods to the levels of quality required                   
by the customer. Dialogue between the two partners improves                 
the understanding of customer requirements with regards to               
quality issues. 
 
Merli (1991) states there are three operational models arising in western companies                       
with regards to supplier relations. The 'Class III' suppliers are treated as conventional                         
suppliers, with a traditional adversarial approach to relations. Suppliers are chosen on                       
a basis of finding the minimum qualitative specification at the lowest price. Orders are                           
of a short term nature. The 'Class II' supplier is known as an associated supplier. A                               
long term relationship is established which is then under periodical review. Pricing                       
structure and supply fluctuations are based on an agreed criteria in advance. The                         
supplier is self­certified in terms of quality, and can deliver product direct to the place                             
were it is required on a JIT (just in time) basis. 'Class I' suppliers are what Merli                                 
describes as true co­makers. Similar in nature to class II suppliers but with a more                             
Mark Heath Page 16 21/03/2007 
integrated relationship leading to design and technology co­operation, joint                 
investment in R&D, and a constant exchange of information regarding products and                       
processes. At each level the number of suppliers will markedly reduce for each                         
product group, i.e. products that are supplied by class III suppliers will be of an                             
non­strategic nature, and there be many suppliers of this type of product to the                           
organisation, class I suppliers will be suppliers of products that offer a potential                         
source of competitive advantage, there will usually be only one supplier of this type                           
product to the company. 
 
Hines (1994) writes how western companies need to develop their supplier base, and                         
manage their supply chain for competitive advantage rather than to reduce costs. He                         
uses a Peter Drucker (1982) to give assertion to his writings:­ 
 
"Nowhere in business is there a greater potential for benefiting from                     
interdependency between customer firms and their suppliers. This is the                   
largest remaining frontier for gaining competitive advantage ­ and                 
nowhere has such a frontier been more neglected."  (p.5)   
 
Hines (1994) writes that competitive advantage can be gained through working with                       
suppliers to remove inter company waste such as common quality standards, same                       
paperwork systems, shared transport, communication methods. Hines claims that                 
serious attempts at supplier development are relatively uncommon in the West due to                         
the following reasons:­ 
 
1. Lack of literature suggesting competitive advantage can be               
achieved through better supplier relations. 
2. Scarcity of western examples to be followed. 
3. Absence of knowledge of how to go about such developments and                     
techniques to be used. 
 
Hines (1994) considers how Womack et al's (1990) concept of "Lean Production" can                         
contribute to creating competitive advantage in the supply chain. The term "Lean                       
Mark Heath Page 17 21/03/2007 
Production" refers to a system that makes use less inputs to create the same level or                               
more outputs, similar to mass production but offering increased flexibility.  
 
Brit and Cousins (1994) wrote how the use of Electronic Data Interchange (EDI)                         
systems can improve the relationship between clients and suppliers, being a                     
fundamental part of creating supplier partnerships, and can create competitive                   
advantage for both parties. 
 
They argue that paying attention to the financial, or service aspects of the relationship                           
can strengthen the partnering philosophy in a manufacturing context. Technology can                     
speed up the way business does certain processes, giving individuals more time to                         
utilise on other priorities such as nurturing supplier relationships. 
 
Their studies show that the introduction of EDI, e­mail, and computerized ordering                       
facilities have improved the overall supplier relationships that customers have with                     
their suppliers.  
 
Brit et al (1994) discuss the amount of money that can be saved by having funds                               
transferred electronically from customers to suppliers rather than by cheque. They                     
claim a company with a turnover of £30m and an average days receivable of 55 days                               
can reduce the costs of transaction by up to £250,000.  
 
Their conclusion is that significant discounts and increased supplier/customer                 
relations were achieved through implementation of EDI. Technology can now be used                       
to show commitment to your suppliers, and so help build a relationship based on trust                             
with business partners. Supplier/customer relationships will be maximised on all                   
fronts, and competitive advantage gained. 
 
Brown, Boyett, and Robinson (1994) have studied how increased competition has led                       
purchasing organisations to cultivate strategic partnerships with suppliers. They have                   
observed how Japanese business practice of closer collaboration with suppliers has                     
created advantages throughout Japanese industry. Bought in materials can, in some                     
Mark Heath Page 18 21/03/2007 
cases, account for 50% of total product cost. Advantages for client companies                       
manifest themselves in the following ways:­  
 
1. Costs can be cut. 
2. Quality can be improved. 
3. Security and timeliness and supply can be more guaranteed. 
 
The advantages for the supplier are that the customer agrees to place large orders for                             
their products, not just for now, but into the foreseeable future, and on terms that                             
deliver sustainable profits. 
 
They claim that Total Quality Management (TQM) is no longer a source of                         
competitive advantage, it is an absolute requirement if companies are going to                       
compete. ICL, Rank Xerox, and Hoover realized that they had to seek new ways to                             
extend their quality management. This has been one of the primary drivers of supplier                           
partnerships as this appeared to offer the opportunity to impose quality specifications                       
on suppliers. 
 
Brown et al (1994) write that during the late 1980s organisations realised that                         
managing their supplier bases was accounting for an inordinate amount of time, effort,                         
and money. In 1990 ICL spent £1b with 9500 suppliers. Only 200 of these were                             
deemed strategically important. The 200 suppliers were invited to work on a more                         
co­operative basis in an attempt to reduce their numbers, and influence them more                         
directly. Brown et al outline three major strands to the "Partnership Sourcing" vision:­ 
 
1. Supplier Accreditation. 
2. Electronic Data Interchange. 
3. Joint Strategy Formulation. 
 
Their research at ICL revealed some key facts surrounding "Partnership Sourcing":­ 
 
Mark Heath Page 19 21/03/2007 
▪ There was a psychological contract between purchasers and suppliers,                 
loyalty was traded for commitment. 
▪ Purchasers and suppliers recognised that the quality, openness, and                 
timeliness of their communications had improved. 
▪ Purchasers agreed that one of the major advantages of embarking on a                       
"Partnership Sourcing" programme were the cost savings that resulted                 
from a reduced supplier base. 
▪ The supplier accreditation system had increased the quality standards of                   
suppliers. 
▪ Most suppliers observed that the partnerships they had entered into were                     
unequal, and that by revealing information on their costs and relying so                       
heavily on one purchaser they were potentially open to exploitation. 
 
Brown at al (1994) found that most of the individuals interviewed were positive about                           
"Partnership Sourcing". However there were also some negative aspects to                   
"Partnership Sourcing". Most evident was frustration among suppliers that the volume                     
of business they were experiencing was not increasing as rapidly as they had                         
expected, and was a possible source of conflict. Purchasers recognised this, and                       
responded by saying that increases in sales volume was not guaranteed, partnerships                       
merely presented potential opportunities. 
 
Some suppliers were alarmed that while they were expected to be open, honest, and                           
candid with their purchaser, this was not always reciprocated. Purchasers were not                       
alway inclined to single source, therefore not reassuring suppliers of future orders. An                         
example of single sourcing is Rover and Rank Xerox, they did use single sources but                             
found back­up suppliers. 
 
The studies found there was a concern shared by both customers and suppliers, and                           
purchasers, that of cost. Partnership Sourcing is expensive, and only works when both                         
partners view themselves as net beneficiaries. The problem Brown et al (1994)                       
encountered was on how they calculate a return on their investment in the partnership.                           
In calculating the risks involved in partnerships it is important to note that the risks                             
Mark Heath Page 20 21/03/2007 
for the supplier are often much greater than for the customer. Brown et al (1994) note                               
that generally the supplier is the smaller organisation, and is highly dependent on the                           
purchaser. The research suggests this form of partnership is rarely instituted between                       
equals. The purchaser is usually dominant. The result of this is that some suppliers                           
who have been invited to become partners have declined the opportunity. They feel                         
that unequal partnerships are open to abuse. 
 
Brown et al (1994) concludes that "Partnership Sourcing" has benefits in the long                         
term. However the biggest threat to it's success is the western culture of adversarial                           
behaviour. There exists a lot of mistrust in supplier partnerships. More than one                         
respondent to Brown et al's (1994) survey admitted that as suppliers they tended to                           
disclose only ambiguous or insignificant information on costs. Volkswagen admitted                   
to courting suppliers as partners only to help force down prices later. Brown et al                             
(1994) believe it is such examples, entrenched attitudes, lack of trust, occasional                       
instances of blatant opportunism, that make it impossible to say whether "Partnership                       
Sourcing" is here to stay, or a temporary fad. 
 
McIvor, McAleer, and Humphreys (1998) studied changes in the relationship between                     
European car makers and their suppliers. With excess production capacity and a poor                         
outlook for car sales, the European car industry requires structural changes to balance                         
supply and demand. The globalisation of the car industry is affecting the European car                           
makers. The global players such as GM, and Ford have a cost advantage over their                             
European based rivals who are trapped in a high cost base. This has led to                             
manufacturers re­appraising their suppliers, leading to more collaborative               
relationships in areas such as new product development, supplier development, and                     
information sharing on a range of issues. 
 
McIvor et al (1998) compare manufacturing plants in the UK, US, and Japan. Their                           
conclusion was that the competitiveness of the Japanese car industry owes much to                         
the nature of the relationship between the car assemblers and suppliers. Toyota and                         
Nissan rely on suppliers for full product design and manufacture. Successful                     
Mark Heath Page 21 21/03/2007 
relationships with suppliers result in lower costs, higher quality, and greater                     
innovation. 
 
"Japanese manufacturing industry owes its competitive advantage and               
strength to its subcontracting structure" (Ministry of International Trade                 
and Industry, 1987) (p.89). 
 
Reducing the number of suppliers is viewed by McIvor et al (1998) as a pre­requisite                             
for improved and collaborative supplier relations. Peugeot and Citroen intend to cut                       
their supplier base of 900 in half by the end of the century. Other organisations are                               
planning  similar moves.  
 
The European car makers are now realising the benefits of supplier involvement at an                           
early stage in the product development process. McIvor et al (1998) view this as not                             
surprising considering how dependent manufacturers are on suppliers. For example,                   
purchased materials frequently account for 60% or more of the total product cost                         
(Dobler et al 1990), and 50% of the manufacturer's quality costs can also be traced to                               
purchased materials. 
 
Partnership Sourcing has fundamentally changed the way in which companies do                     
business, involving factors such as trust, commitment, and information exchange. In                     
general partnerships are created for product ranges that are of strategic importance to                         
the business. McIvor et al (1998) found information flows were multidirectional in                       
partnerships, versus unidirectional from customer to supplier. 
 
McIvor et al (1998) quotes a study by Sako et al (1994) in which it was investigated                                 
whether European firms were adopting true JIT delivery. It was found that European                         
supplier's batch sizes were seven times as large, and the delivery sizes were four times                             
as large as similar products in Japan. This observed gap between production and                         
delivery batch sizes supports the argument that JIT transfers the responsibility from                       
customer to supplier, and that collaborative relationships are initiated for the benefit                       
of customers only. 
Mark Heath Page 22 21/03/2007 
 
McIvor et al (1998) concludes that car makers have begun to develop closer                         
relationships with suppliers rather than pursue the alternative of financial ownership                     
via vertical integration. Car makers are seeking to consolidate and reduce the number                         
of direct suppliers, they are developing more collaborative relationships with these                     
suppliers. This requires a significant change in attitude from traditional adversarial                     
relationships to collaborative. McIvor et al (1998) state that their studies suggest that                         
car makers and suppliers have some way to progress before they perceive themselves                         
as partners. Suppliers are implemented on rather than jointly involved in designing the                         
processes with their customers. Purchasing managers have found it difficult to adapt                       
to the new ethos of openness with suppliers. However McIvor et al (1998) ends on a                               
positive note, citing Chrysler's relationship with its suppliers as an example of how                         
Western companies can work as partners to find ways of lowering costs and sharing                           
the savings. Whilst the western approach does not match exactly the Japanese system                         
of sub­contracting, a similar approach is being adopted and developed that is more                         
suited to traditional western business relationships. 
 
Burnes and New (1997) discuss how Partnership Sourcing rhetoric is running far                         
ahead of reality. They are concerned that Partnership Sourcing is often described in                         
simplistic terms, and true benefits are often hard to achieve. They suggest that one of                             
the reasons for this is that all supplier development initiatives tend to be treated in the                               
same casual manner. Burnes and New et al (1997) offer a framework of three                           
complementary strategies for customer­supplier relationships. 
 
Table 1. Model of customer relations.  
 
  Model  Mechanism for 
supply chain 
improvement. 
Focus  Key 
requirements 
Key metaphor 
 
Model 1 
Partnership and 
cooperation to 
eliminate waste at 
interface 
Relationship  Trust  Marriage 
Mark Heath Page 23 21/03/2007 
 
Model 2 
Supplier development 
for technology 
transfer from 
customer to supplier. 
Knowledge/S
kill 
Communication  Paternalism 
 
Model 3 
Best practise firms 
work with best 
practise firms: 
survival of the fittest. 
Performance  Strategic clarity 
Evolution/che
mical kinetics 
 
Source: Burnes & New (1997, p.378) 
 
Model 1 represents the standard model of partnership sourcing, firms working                     
together to remove waste generated at the interface between customer and supplier                       
through adversarial behaviour and improving the communication of demand forecasts                   
and other planning information. Model 2 represents supplier development. Large                   
powerful firms with plentiful resources assist the performance of less resourceful                     
suppliers. Model 3, Burnes and New describe this as effective partnerships driven by a                           
process of "Darwinian" evolution. Firms independently pursue best practise and                   
survive by becoming "fitter" trading partners as a result. This model helps explain                         
why the scenario can exist where customers and suppliers maintain long term                       
beneficial relationships without necessarily developing formal partnerships. 
 
Burnes et al (1997) highlight the importance of fitting customer/supplier relationships                     
into one of the above models. For instance, trying to develop model 3 suppliers would                             
be a waste of resource, as they are already moving towards, or have achieved, best                             
practise. Burnes and New et al (1997) claim that the reason why so many suppliers                             
seem disillusioned with partnership sourcing is that companies try to run model 1 and                           
model 2 in parallel. Both models have different areas of focus. Model 1 should be                             
cooperative, with both parties changing their ways of working. Model 2 is less                         
cooperative, requiring the customer to act more as a consultant. The skills and                         
resources required to implement each model will be different. Burnes and New et al                           
(1997) conclude that suppliers and customers can, and should, work together to                       
improve performance. However they warn that both supplier and customer must                     
accept that "there is more than one way to skin a cat". 
Mark Heath Page 24 21/03/2007 
 
Lamming (1996) developed two strategies for supplier development, cascade and                   
intervention. The cascade strategy involves passing the customer's ideas and                   
philosophies down the supply chain via the partner and their suppliers. Lamming                       
describes the concept as a pyramid, with the customer sitting at the top, and the                             
policies being washed down the pyramid from high up. The alternative is the                         
intervention method, based on the belief that the customer can intervene in the                         
suppliers business operations to bring about change for the better. The cascade                       
strategy has clear potential as a method for eliminating weak areas and rationalizing                         
the supply bases. The intervention method is more of a paternalistic method, and                         
nurtures suppliers to improved levels. 
 
Harland, Lamming, and Cousins (1999) studied the concept of supply chain                     
management and found that the purchasing function is found wanting when it is                         
required to move to the strategic level of business. Skill levels are found to languish at                               
clerical levels, and these limitations prevent purchasing from breaking through to a                       
strategic level. 
 
This literature review provides the study with models on the implementation of                       
partnership sourcing, and provides theories of how "Partnership Sourcing" can create                     
competitive advantage. The following analysis tests these theories and models in the                       
search for evidence of competitive advantage. 
 
 
Mark Heath Page 25 21/03/2007 
Chapter 3 
 
Methodology. 
 
Two methods of data collection were employed to test the hypothesis ​"Successful                       
partnership sourcing gives companies a competitive advantage"​. Primary data was                   
collected using a questionnaire, and secondary data was used from the relevant                       
"Partnership Sourcing Limited" case studies. 
 
As discussed in the previous chapter, Merli's (1991) definition can be used to identify                           
areas in which partnerships can create competitive advantage. These areas were                     
identified as:­ 
 
1. Costs 
2. Service and Delivery. 
3. Quality 
4. Innovation 
 
Primary data was collected using a questionnaire based on the above four areas. It was                             
decided to send a copy of the questionnaire to the companies that were involved in                             
"Partnership Sourcing Limited" case studies. There were three reasons why the                     
sample was limited to these organisations:­ 
 
1. The limited budget of the study meant that a large sample could not be                           
targeted with questionnaires. 
2. "Partnership Sourcing" is still not commonly found within many                 
organisations. Instead of sampling companies that did not understand                 
the concept, it was decided to sample organisations that already had                     
partnering arrangements. 
3. The organisations targeted had already discussed openly and in length                   
their partnering experiences. These companies would be more               
Mark Heath Page 26 21/03/2007 
prepared to return the questionnaire and be involved in another study                     
on "Partnership Sourcing". 
 
In total 45 companies were involved in the "Partnership Sourcing Limited" case                       
studies, research through company websites, and product packaging resulted in                   
addresses for 29 of these companies. These 29 organisations were targeted with                       
names of individuals included in the case studies targeted as the primary contacts for                           
the questionnaires. There was no discrimination between suppliers and customers at                     
this point in the study, both categories received the same the questionnaire. The                         
sample was taken from a cross section of industries, with representatives from                       
technology, healthcare, automotive, electronics, banking, print and utility sectors 
 
The questionnaire was designed around Oppenheim's (1966) writings on likert scales.                     
The attitude to each question was measured on a scale from zero to a maximum score                               
of four. The higher the score the more positive the response. 
 
Table 2 ­ Likert scale scores on questionnaire. 
 
Score Classification 
0. No Reductions/Not Used/No Improvement/No Contribution. 
1.  Small Reductions/Used on some projects/Slight Improvement/Small Contribution. 
2. Adequate Reductions/Usually used/Adequate Improvement/Adequate Contribution. 
3.  Good Reductions/Used to a large extent/Good Improvement/Active Contribution. 
4.  Excellent Reductions/Always Used/ Excellent Improvement/Large Contribution. 
 
This next section of the methodology shows an example of each question that was                           
included in the questionnaire, and provides reasoning for its inclusion. The writer                       
designed all questions used in the questionnaire. 
 
Section A of the questionnaire looked at the costs involved in a supply chain and how                               
partnering can assist in the reduction of these costs. 
  
Mark Heath Page 27 21/03/2007 
Section A ­ Costs 
 
Q1) Did the partnership enable the client company to reduce costs of products/services sourced from 
the supplier through a reduction in labour costs? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
 
Question one aims to find the impact on costs of outsourcing certain operations. Non                           
skilled labour rates at the sub­contractor will usually be lower than skilled labour rates                           
at the customer.  This question aims to highlight the impact of this concept. 
 
Q2) Did the partnership enable the client company to reduce costs of products/services through 
exploitation of the suppliers core competencies? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
 
 
Question 2 highlights one of the key reasons for developing partnerships with                       
suppliers, making use of the supplier organisations expertise to the customers                     
advantage. This may involve specialist machinery, or in the service industries a                       
certain amount of knowledge capital can be classed as a core competency. 
Mark Heath Page 28 21/03/2007 
 
Q3) Did the partnership reduce the cost of quality, i.e. self certification reduce costs of auditing and 
checking for quality? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
 
 
Question 3 aims to discover how closer supplier partnerships increase levels of trust                         
and allow suppliers to deliver product to the point of delivery with the minimum of                             
auditing, and therefore reducing the need for quality inspectors to be involved. 
 
 
Q4) To what extent did the partnership use lifetime costing techniques to predict future costs and yield 
satisfactory returns for supplier? 
 
Always 
used. 
  Used to a 
large 
extent. 
  Usually 
used. 
  Used on 
some 
projects. 
  Not Used. 
                 
 
  
In examples of Japanese supplier partnerships client and supplier companies openly                     
discuss and share details of costs and profits. Suppliers are allowed to make profits                           
Mark Heath Page 29 21/03/2007 
that make the business sustainable, but a commitment to drive down costs must be                           
made. An open book costing process during the R&D stage can identify areas of high                             
cost, and engineers from supplier and clients, working together, can look to reduce                         
these costs, and eliminate work that may be unecessary or duplicated. 
 
Section B of the questionnaire concentrate's on the service and delivery issues of                         
partnerships. 
 
Section B ­ Service/Delivery 
 
Q5) To what extent did the partnership reduce inventory at the customer? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
  
This question aims to find out how successful the partnership was at reducing                         
inventory. With the advent of JIT, and KANBAN systems, it is essential to provide                           
partners with forecasts of demand, and detailed delivery schedules. If this improved                       
communication is successful, inventory at the customer should fall, and the supplier                       
should be able to better plan the use of resources. 
 
Mark Heath Page 30 21/03/2007 
Q6) Did the suppliers ability to respond quickly to changes in volume and mix improve? 
 
Excellent 
Improvement 
  Good 
Improvement 
  Adequate 
Improvement 
  Slight 
Improvement 
  No 
Improvement 
                 
 
 
A reduction in inventory at the customer means an increased risk in terms of losing                             
flexibility, and an ability to quickly respond to customer demands. To minimise this                         
risk the supplying partner needs to be able to provide a high mix of product, and in                                 
very differing volumes.  
 
 
Section C  ­ Quality 
 
Q7) To what extent did the number of rejections (due to poor quality) decrease due to formal 
partnership arrangements? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
 
Section C tackles the benefits that should come as a result of supplier partnerships.                           
Question 7 attempts to analyse the bottom line of quality, rejections. When suppliers                         
and clients work together they have the opportunity to dicuss at the time of design,                             
any areas they may be a problem in terms of quality, clients will better understand the                               
capabilities of their suppliers. As a result of this the supplier should deliver less sub                             
standard product. 
Mark Heath Page 31 21/03/2007 
 
Q8) To what extent did the supplier contribute to the R&D stage of product/service design? 
 
Large 
Contribution
. 
  Active 
Contribution
. 
  Adequate 
Contribution
. 
  Small 
contribution. 
  No 
contribution. 
                 
 
 
Studies of Japanese Partnership programmes show that collaboration on R&D to be                       
one of the areas where the concept has been most successful. When client and supplier                             
companies work together on R&D elements such as design, quality, cost, and                       
duplication are improved.  
 
 
Q9) By involving the supplier at the design stage, did the quality of the final product/service improve? 
 
Excellent 
Improvement 
  Good 
Improvement 
  Adequate 
Improvement 
  Slight 
Improvement 
  No 
Improvement 
                 
 
 
Question 9 takes is the final stage in the quality section. It asks the vital question, did                                 
quality improve due the more collaboration on design. 
Mark Heath Page 32 21/03/2007 
 
 
Section D ­ Innovation 
 
Q10) To what extent did the partnership reduce lead times from product/service design to 
implementation? 
 
Excellent 
Reductions 
  Good 
Reductions 
  Adequate 
Reductions 
  Small 
Reductions 
  No 
Reductions 
                 
 
Section D concentrates on Innovation. Partnering theory tells us that by closer                       
collaboration between client and customer, more innovative working practises and                   
products will be discovered. Supplying partners will have the confidence to approach                       
customers with new ideas about there products. By working as partners getting new                         
product to market should be quicker, and therefore create a first mover advantage for                           
the partnership. This question attempts to emphasise how well this theory works in                         
practise. 
 
Section E ­ Option to expand on your answers (continue on reverse if necessary) 
 
 
 
 
 
Mark Heath Page 33 21/03/2007 
 
 
 
 
 
Section E gives the respondent an opportunity to expand and explain in detail any                           
issues they feel are relevant the questionnaire. 
 
Section F ­ Please provide contact details if you are willing to be involved in a either a telephone or face to 
face interview on Partnership Sourcing. 
 
Name and Address    Telephone No 
     
    e­Mail Address 
     
    Type of Interview? ​Please tick box. 
    Face to Face   
Post Code:­    Telephone   
 
 
Section F gives the respondent the opportunity to provide contact detail should they                         
wish to be involved further in any research that is conducted. 
 
Likert scales were used on all questions. This gives a more detailed response than a                             
simple Yes/No answer, allowing the respondent to demonstrate their opinion more                     
accurately. It is difficult to precisely measure certain aspects such as cost, and                         
inventory reductions in percentage terms. It was therefore decided to offer five                       
catergories of opinion, from "no reductions", through to "excellent reductions". 
 
See Appendix for an example of a completed questionnaire. 
Mark Heath Page 34 21/03/2007 
 
A Microsoft Excel database was constructed with postal details of the sample. This                         
was "mail merged" with Microsoft Word to provide a personalised covering letter                       
(see appendix ) . 
 
The opening paragraph of the letter introduced the recipient to the nature of the                           
research, how they were identified as having a role to play in the research, and                             
assurances that all information disclosed will remain confidential. The second                   
paragraph explains the layout of the questionnaire, and instructions of how to                       
complete each question.  
 
To maximise the response from the sample a stamped addressed envelope was                       
included with every questionnaire to return the completed forms in. An added                       
incentive of a free copy of the report on completion, and a free interview to discuss                               
the findings for all participants in the survey was also used as an added incentive. 
 
In total 29 questionnaires were sent out to the participating organisations. 9 were                         
returned completed. 
 
Secondary Qualitative data was collected through purchasing a selection of case                     
studies from "Partnership Sourcing Limited". These case studies give details of how                       
partnerships were implemented, managed, and problems encountered and overcome. 
 
Chapter 4 
 
Results 
 
4.1 Results of Primary Data Collection. 
 
Question 1 
Mark Heath Page 35 21/03/2007 
The results from question 1 show that Partnership Sourcing has been reasonably                       
successful at reducing costs by making use of supplier's lower labour costs.55% of the                           
respondents show good reductions or better, whilst 36% claim to have achieved                       
adequate reductions. 
Question 2 
 
Again, as in question 1, 78% of the respondents claim to have achieved good cost                             
reductions or better through exploitation of the suppliers core competencies. The other                       
22% of the respondents achieved adequate costs reductions. 
Question 3 
 
67% of the respondents achieved good reductions or better in respect of the cost of                             
quality. 11% achieved adequate reductions, whilst 22% benefited from only small                     
reductions. 
Question 4 
 
Mark Heath Page 36 21/03/2007 
66% of the respondents used lifetime costing techniques, the rest of the respondents                         
(34%) did not engage in open book costing programmes. 
Question 5 
 
56% of the respondents achieved excellent reductions in inventory at the customer,                       
whilst 33% achieved good reductions. 
Question 6  
 
The results of question 6 are in line with the results for question 5. 56% of the                                 
respondents claim the suppliers achieved "excellent improvements", whilst 11%                 
demonstrated "good improvements". None of the respondents reported "no                 
improvement".  
 
Mark Heath Page 37 21/03/2007 
Question 7 
 
56% of the respondents claim to have achieved "good reductions" or better, in the                           
number of rejections due to poor quality. 22% showed no improvement. 
Question 8 
 
The results of question 8 where evenly spread over all the available responses.                         
However the largest response, 34%, claimed suppliers made a "large contribution" to                       
the R&D stage of products development. 
Question 9 
 
45% of the respondents claim that partnership sourcing provided "adequate                   
improvements" in terms of improving the quality of the final product by involving the                           
supplier at the design stage. 22% gain "good improvements", and 11% "excellent                       
improvements". 
 
Mark Heath Page 38 21/03/2007 
Question 10 
 
56% of the respondents achieved "good reductions", and 22% achieved "excellent                     
reductions", in lead times from product design to implementation? 
 
4.2 Primary data results by questionnaire section 
 
This part of the analysis examines the questionnaire responses for each section, giving                         
an indication of opinion on each section.  
Section A ­ Costs ­ Results Matrix 
  Respondent #   
Questio
n 
1  2  3  4  5  6  7  8  9  Total 
Respondent 
Type 
C  C  S  S  C  C  C  S  S   
1   3  3  2  3  3  2  1  2  3  22​(36) 
2  2  3  3  3  3  3  2  4  4  27​(36) 
3  2  3  2  1  3  4  1  3  4  23​(36) 
4  0  2  0  2  2  3  1  0  3  13​(36) 
Total  7  11  7  9  11  12  4  9  14 
85​(144
) 
C = Customer ­ S = Supplier 
The total score available for section A is 144, the matrix demonstrates a total score of                               
85 (59%). The lowest score was 13 out of a possible 36, by far the most negative                                 
response in section A. There is no clear distinction between the response from                         
suppliers and clients in this section. The response to questions 1­3 is very positive,                           
with most respondents claiming to have achieved good costs reductions. However                     
Mark Heath Page 39 21/03/2007 
question 4, which refers to "lifetime costing techniques" achieved very negative                     
responses and scored the lowest response in section A. 
 
Mark Heath Page 40 21/03/2007 
Section B ­ Service/Delivery ­ Results Matrix 
  Respondent #   
Questio
n 
1  2  3  4  5  6  7  8  9 
Tota
l 
Respondent 
Type 
C  C  S  S  C  C  C  S  S   
5  3  4  3  0  4  4  3  4  4 
29​(36
) 
6  2  4  4  1  4  4  2  4  3 
28​(36
) 
Total  5  8  7  1  8  8  5  8  7 
57​(72
) 
C = Customer ­ S = Supplier 
The total score for section B was 57 out of a possible 72 (79%). Both questions                               
achieved high scores. Section B showed the most positive response, indicating that                       
Partnership Sourcing was most effective at improving the service/delivery aspects of                     
business. However, respondent four, stands out in the survey, giving this section a                         
score of 1 out of a possible 8.  
 
Section C ­ Quality ­ Results Matrix 
  Respondent #   
Questio
n 
1  2  3  4  5  6  7  8  9  Total 
Respondent 
Type 
C  C  S  S  C  C  C  S  S   
7  1  3  0  0  3  4  2  3  4  20​(36) 
8  2  4  1  1  4  2  3  0  4  21​(36) 
9  2  4  1  2  3  2  2  0  3  19​(36) 
Total  5  11  2  3  10  8  7  3  11 
60​(108
) 
C = Customer ­ S = Supplier 
Section C, quality, scored 60 overall out of a possible 108 (56%). All three questions                             
were very similar in their total scores, however there was a large spread of scores                             
from different respondents, ranging from a low score of 2, to a high score of 11. Three                                 
Mark Heath Page 41 21/03/2007 
of the lowest scores came from respondents who are on the supply side of                           
partnerships, indicating that they did not see any benefits from Partnership Sourcing                       
in terms of quality. 
 
Mark Heath Page 42 21/03/2007 
Section D ­ Innovation ­ Results Matrix 
  Respondent #   
Questio
n 
1  2  3  4  5  6  7  8  9 
Tota
l 
Respondent 
Type 
C  C  S  S  C  C  C  S  S   
10  2  4  3  0  3  3  3  4  3 
25​(36
) 
Total  2  4  3  0  3  3  3  4  3 
25​(36
) 
C = Customer ­ S = Supplier 
Section D was centred on Innovation. The total score for all respondents was 25 out of                               
a possible 36 (69%). This indicates that Section D, Innovation, was the second most                           
effective area where partnership sourcing played a role. However respondent four                     
scored this section with a zero, against most of the other respondents replying with a                             
score of three or four. 
 
Total Scores per Case # 
  Respondent #   
  1  2  3  4  5  6  7  8  9 
Tota
l 
Respondent 
Type 
C  C  S  S  C  C  C  S  S   
Total Score  19  34  19  13  32  31  19  24  35  226 
Possible 
Total 
40  40  40  40  40  40  40  40  40  360 
C = Customer ­ S = Supplier 
Overall the survey scored 266 points, out of a possible 360 (63%). This indicates that                             
over the four areas studied, partnership sourcing is viewed as successful. Five out of                           
the nine respondents scored over 24 out of 40. Three scored 19, and one respondent                             
scored 13 out of a possible 40. At this stage of general analysis there seems to be no                                   
difference of attitudes to partnership sourcing between suppliers and clients. 
 
4.3 Results of secondary data collection. 
Mark Heath Page 43 21/03/2007 
The results of the primary data collection from respondents can be correlated with the                           
corresponding “Partnership Sourcing Limited” case studies to enable a more detailed                     
analysis of specific cases. This section takes the results from the questionnaire and                         
relates it to the qualitative data found in the corresponding case study. This enables a                             
more detailed analysis to be made of each specific case. A high score in a particular                               
section can be related to part of the qualitiative data, and a conclusion drawn upon                             
which has more meaning. 
 
This first case study was the only situation where a response was received from both                             
the supply (respondent 9) and client side (respondent 1) of the partnership.  
 
Respondent 1 & 9 – Analysis of case study. 
 
Questionnaire results:­ 
Section  Respondent 1  Respondent 9  Total Possible 
Respondent 
Type 
C  S   
A  7  14  16 
B  5  7  8 
C  5  11  12 
D  2  3  4 
Total  19  35  40 
C = Customer ­ S = Supplier 
Analysis of the above results provides the study with a valuable piece of information.                           
The supply side view the partnership as being far more successful than does the                           
customer. 
 
In this case it was the supplier who led the formal partnership arrangements. By                           
benchmarking against systems in other industries the supplier was able to develop IT                         
systems that gave the company a competitive advantage over other suppliers. The IT                         
system was used to create formal partnerships with three major customers. A bar code                           
system for product identification was implemented, and replenishment orders were                   
Mark Heath Page 44 21/03/2007 
transmitted electronically. The supplier claims to have reduced the customer's costs of                       
acquisition by 20%, and reduced lead times for product from 8 weeks to 5 days. The                               
administrative side of the partnership was driven by the software system, therefore                       
reducing errors and costs. 
 
The partnership was driven and led from directors on both sides of the partnership.                           
Monthly meetings were held between directors to discuss production and supply                     
issues.  
 
The disparity in views between supplier and client can be explained as it is in the                               
supplier's own interest to promote their success at partnerships. They have created a                         
software system that in theory gives them a competitive advantage over their                       
competitors. The customer gave the supplier a reasonable score in section B "Service                         
/Delivery" which would be directly related to the software system. It is in the other                             
aspects of partnering, quality, and innovation, that are the weak areas of this                         
partnership. 
 
Respondent 2 – Analysis of case study. 
 
Section  Respondent 2  Total Possible 
Respondent 
Type 
C   
A  11  16 
B  8  8 
C  11  12 
D  4  4 
Total  34  40 
C = Customer ­ S = Supplier 
In this case the customer was suffering from capacity constraints which was causing                         
problems keeping up with demand. The customer looked to suppliers to assist in                         
increasing capacity. The aim was to outsource non­core operations, developing new                     
competencies for suppliers, and increasing capacity levels. Partnerships were set up                     
Mark Heath Page 45 21/03/2007 
with established suppliers. This involved transferring responsibility for product                 
research and design from the customer to the supplier. This was done successfully and                           
as the questionnaire claims to have gained "excellent reductions" in the reduction of                         
lead times.  
 
The formal partnership arrangements led to the supplier becoming more flexible, and                       
reducing the inventory at the customer. By developing the supplier's processes and                       
allowing them to develop new core competencies process improvements were made.  
The supplier relocated onto the customer's site to reduce lead times. Improvements in                         
communications led to improved forecasting and more flexible reactions, leading to a                       
maximum points score in the questionnaire.  
 
The partnership enabled a reduction in the cost of quality, hence the high score in the                               
quality section of the questionnaire. In the early stages of the partnership the suppliers                           
product was being constantly audited. Through closer working relationships this was                     
reduced to a random audit. 
 
Respondent 3 – Analysis of case study. 
 
Section  Respondent 3  Total Possible 
Respondent 
Type 
S   
A  7  16 
B  7  8 
C  2  12 
D  3  4 
Total  19  40 
C = Customer ­ S = Supplier 
Two companies less than three years old decided that an approach of Partnership                         
Sourcing would suit their business needs best. The main goal of the partnership was to                             
reduce costs and lead times. The supplier's response to section A which concentrated                         
on costs was weak indicating that the partnership did not succeed in this aspect of its                               
Mark Heath Page 46 21/03/2007 
goal. However the supplier increased sales in terms of volume and turnover to the                           
customer through the partnership approach.  
 
Improved communication through electronic methods such as EDI, and e­Mail                   
enabled the supplier to respond quicker to customer demand, and forecast future                       
demands more accurately. The customer claims that the supplier achieved a score of                         
"excellent" on their vendor rating system. This success is backed up by high score in                             
section B of the questionnaire. 
 
The quality of the supply was also excellent, enabling product to be delivered directly                           
into stock without being inspected. This claim made by the customer is not in line                             
with the supplier's point of view who gave section C of the questionnaire which was                             
based on quality a very poor score.  
 
The customer claims that there was significant benefits of the cultural convergence                       
that happened when the companies entered into formal partnership arrangements.                   
There was a significant increase in openness between the two organisations. Problem                       
solving teams were set up to look at how the companies did business together and                             
how they could reduce costs. However, this is not in line with supplier's views as                             
expressed in the questionnaire.  
 
This case is the second example of very differing views between supplier and clients.                           
However in the case of respondents 1 and 9, the supplier had very positive views of                               
the partnership, and the customer negative views. 
 
Respondent 4 – Analysis of case study. 
 
Section  Respondent 4  Total Possible 
Respondent 
Type 
S   
A  9  16 
B  1  8 
Mark Heath Page 47 21/03/2007 
C  3  12 
D  0  4 
Total  13  40 
C = Customer ­ S = Supplier 
 
In this case a recently privatised organisation has applied the model of Partnership                         
Sourcing to service industry problems. The customer claims to have made significant                       
inroads in several fronts in terms of the benefits found of establishing partnerships                         
with suppliers:­ 
 
1. By employing open costing policies the customer claims to have reduced                     
costs by 50%+ 
2. Reduced stock levels. 
3. Higher technical standards through close relationships in terms of design                   
and development of new product. 
4. Quality was improved by open discussion of quality problems. 
 
The customer found that suppliers were sceptical of their reasons for supplier                       
partnerships. Cross­functional teams were established to encourage and promote                 
change.  
 
We can see from the response of the supplier to the questionnaire that once again we                               
have very differing views on the success of the partnership. The questionnaire results                         
indicate that the supplier rates the partnership as poor in three of the four areas, where                               
the customer claims to have made significant advances and improvements in the same                         
areas. In the areas of costs reduction it appears that "lifetime costing techniques" were                           
employed to some mild success.  
 
Respondent 5– Analysis of case study. 
 
Section  Respondent 5  Total Possible 
Respondent 
Type 
C   
Mark Heath Page 48 21/03/2007 
A  11  16 
B  8  8 
C  10  12 
D  3  4 
Total  32  40 
C = Customer ­ S = Supplier 
 
The customer in this case has a long tradition of Partnership Sourcing. In the first                             
approach they found potential partners to be wary, however suppliers quickly found                       
that the customer was honest in their approaches. To give the partnerships credence                         
teams were established to assist with supplier development. The customer's high                     
regard for supplier partnerships is demonstrated in their high response to all sections                         
of the questionnaire. 
 
The increased confidence that came with the partnerships enabled suppliers to open                       
satellite facilities near to the customer. This, combined with close scheduled                     
requirements from the customer, allowed the suppliers to make deliveries directly to                       
the point of use, every twenty minutes, thus reducing inventory. This is regarded as                           
highly successful by the customer as indicated in their maximum response in section                         
B of the questionnaire. 
 
Mark Heath Page 49 21/03/2007 
Respondent 6 – Analysis of case study. 
Section  Respondent 6  Total Possible 
Respondent 
Type 
C   
A  12  16 
B  8  8 
C  8  12 
D  3  4 
Total  31  40 
 
In this case a high volume producer of steel was able to adapt their operation to suit                                 
small daily demands through improved communications. By providing frequently                 
updated forecasts of demand the producer was able to adapt production to satisfy the                           
changing requirements of the customer. This is indicated by the maximum score for                         
section B which was based on "Service/Delivery". 
 
It was also noted that this partnership, through shared knowledge of the final                         
application, improved the quality of the supply. This is backed up with the relatively                           
high score for section C on the questionnaire. 
 
Respondent 7 – Analysis of case study. 
  
Section  Respondent 7  Total Possible 
Respondent 
Type 
C   
A  4  16 
B  5  8 
C  7  12 
D  3  4 
Total  19  40 
 
Mark Heath Page 50 21/03/2007 
This partnership centred around outsourcing non­core IT operations. Technology was                   
advancing quickly and it was decided that outsourcing to a specialist firm was the                           
only option if the company wanted a cost effective method of staying up to date with                               
IT.   
 
People were identified as the main asset of the partnership and the partnership started                           
with the transferring of over 100 of the in­house IT team to the new partner. This                               
enabled the partnership to get up to speed quickly with the needs and demands of the                               
customer.  
 
Senior staff at the customer identified two major reasons why the partnership was a                           
success. One was the cultural fit between the two organisations. This helped create a                           
team spirit and agreed mutual benefits. The second reason why the partnership has                         
been a success is the attention to detail at contract stage. Performance measures,                         
quality, cost, and benchmarks were all discussed and agreed upfront so no entity could                           
claim to have entered the partnership without full knowledge. 
 
One of the main benefits highlighted by the outsourcing partnership was what the                         
senior staff member at the customer calls "commercialisation". The true cost of IT                         
was identified instead of being hidden internally within the organisation. True value                       
for money could be measured and benchmarked. This also created problems at the                         
customer as people became directly accountable for justifying the cost of IT services.  
 
The partnership has now developed to the extent that they are working together                         
strategically to move the customer forward. 
 
Respondent 8 – Analysis of case study. 
 
Section  Respondent 8  Total Possible 
Respondent 
Type 
S   
A  9  16 
Mark Heath Page 51 21/03/2007 
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing
PartnershipSourcing

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Four Star Industries
 

PartnershipSourcing

  • 2. Abstract.  The aim of this study was to test the hypothesis:­    "Successful partnership sourcing gives companies a competitive advantage"    Where partnerships have been regarded as successful to what extent did they create a                            competitive advantage for the parties involved? Many research papers have been                      published that concern themselves with the implementation and design of                    partnerships. This research paper intends to go one stage further by examining                        existing partnership cases, looking at the real and long­term benefits that can manifest                          themselves as competitive advantage for both client and supplier companies.    Merli (1991) wrote how through creating partnerships with suppliers competitive                    advantage can be created in four different forms:­    1. Costs ­ as long as they are linked to high flexibility (that is low set up times)  rather than savings obtained through high production lots.  2. Service/delivery ­ as long as these are based on the ability to respond  (promptness) rather than on stock supplies.  3. Quality ­ as long as it is present from initial production (the ability to  manufacture quality goods in a short time).  4. Innovation ­ as long as new products are bought to market in a short time;  otherwise the effort is a service to the competition.    A copy of a set of case studies published by "Partnership Sourcing Limited" was                            purchased. The participants in the case studies were sent questionnaires concentrating                      on Merli's (1991) four elements of competitive advantage, gathering primary                    information to indicate the participant's opinion on how successful partnership                    sourcing has been at creating competitive advantage. The information from these                      questionnaires was combined with the information contained in the case studies to                        provide a detailed analysis of each specific case of partnership sourcing.  Mark Heath Page 2 21/03/2007 
  • 3.   The findings of the studies are that partnership sourcing does create competitive                        advantage in all four elements, with some aspects more effective than others.                        Partnership sourcing was seen as effective at creating competitive advantage through                      increasing the levels of service achieved from the supplier. Partnership sourcing was                        also shown to be successful at reducing the lead­time from product R&D to market. In                              the other elements of Quality and Cost partnership sourcing was found to be                          reasonably successful. In some cases the results from analysing corresponding                    customer and supplier results were varied in terms of their views of the success of the                                partnerships.  Some conclusions about why the results indicate this have been made.      This analysis and conclusions reached have enabled the study to propose a set of                            principles of best practise that should ensure that any attempt at partnership sourcing                          is likely  to succeed.     1. Contractual Agreement.  2. High levels of communication.  3. Cross functional teams.  4. Product/Supplier Selection.  5. Involvement of company directors.    Mark Heath Page 3 21/03/2007 
  • 4. Acknowledgements    I would like to express my thanks to all the respondents of the questionnaire for                              co­operating and spending the time and effort to return the survey, without which this                            study would not have been possible.    I would also like to convey my gratitude to Elias Piminidis who advised during the                              difficult times when the questionnaire was being formulated, and Kuldip without                      who's support and proof reading skills would have made the last few months more                            testing.                                      Mark Heath Page 4 21/03/2007 
  • 5.     Contents    Chapter 1  The Origins and Concept of Partnership Sourcing  Chapter 2  Literature Review  Chapter 3  Methodology  Chapter 4  Results  4.1 Results of primary data collection  4.2 Results of primary data collection by questionnaire section   4.3 Results of secondary data collection  Chapter 5 Conclusions & Recommendations  5.1 Conclusions  5.2 Five principles of best practise for creating successful                partnerships.  5.3 Where next for this study?  5.4 Where next for the academic writings?    Appendices 1.0 Example of completed questionnaire page 1  2.0 Example of completed questionnaire page 2  3.0 Example of questionnaire covering letter  4.0 Example of "Partnership Sourcing Limited" case study    Bibliography               Mark Heath Page 5 21/03/2007 
  • 6.         Chapter 1     The Origins and Concept of Partnership Sourcing.    Post war Japan was the catalyst for change in the way companies viewed their                            operations and processes. 1945 saw a rise in the power of trade unions in Japan.                              Heavy legislation protection and the rise of firm specific unions led to an explosion in                              union membership, making a firm's labour force less flexible. Japanese industry                      reacted to this lack of flexibility by putting in place a buffer supply of resources.                              Temporary workers were employed, and the use of subcontractors, that could be used                          and discharged when necessary, increased. The growth of firm specific unions, where                        blue and white collar workers were equal members, meant the workers were unified,                          with equal treatment in terms of pay deals, working conditions, and benefits. Equal                          performance related bonus schemes were implemented across the whole company                    workforce. This resulted in a "Unitarist" frame of reference for Japanese companies                        (Nishiguchi, 1994). A Change from "them and us", to "us", or even "them" being a                              reference to anything outside the organisation.    In October 1948 the United States adopted a positive attitude towards Japan, and                          implemented the Dodge plan. This was an attempt to speed up the economic recovery                            of the Japanese economy, and block the spread of communism. Monetarist policies                        were introduced, such as a reduction of subsidies, suspension of new loans from the                            reconstruction bank, and the reduction or abolition of subsidies to Japan. However                        the impact of these policies paralysed Japanese firms cash flow. In 1949­50                        bankruptcies and redundancies soared.      Mark Heath Page 6 21/03/2007 
  • 7. It was another conflict, the Korean war in 1950 that turned the Japanese economy                            around. The Japanese economy that was close to dying due to the demands of the                              Dodge plan was immediately rejuvenated by demand for munitions. This resulted in                        an economic upturn and led to increased demand for household goods and electrical                          appliances increased dramatically during the early 1950s. Although production                  capacity was increased, demand was still greater than supply (Nishiguchi, 1994).                      Large electrical good manufacturers such as Hitachi expanded their sub­contracting                    base, with the automotive manufacturers following suit in the mid 60s in response to                            the rising demand for private use passenger vehicles. The economic troubles of 1949                          had increased the wage differentials between large unionised firms and smaller                      non­unionised firms. Thus large companies could see considerable benefits by                    contracting out to smaller non­unionised firms with lower wage bills. Sub­contractors                      grew and developed in harmony with their large customers by buying their old                          machinery and technology.    The "electification" boom of the early 1950s led to fierce competition for market                          share, and large product ranges. This further increased the demand for                      sub­contractors. From 1950­60 Hitachi doubled the number of sub­contractors it used,                      and increased the amount of materials bought by 700% (Nishiguchi, 1994). As                        sub­contracting grew so the adversarial approach to business increased, with increased                      pressure on prices, and payment delaying tactics coming to the fore. To cope with                            these problems the first tier suppliers began to move the lower skilled, and labour                            intensive work to second tier sub­contractors.     The automotive industry took a different approach to dealing with sub­contractors.                      They adopted a problem solving, as opposed to an adversarial approach, to                        sub­contracting issues such as pricing, ordering, quality assurance etc. It was                      acknowledged in the early 60s that the supply base for the Japanese automotive                          industry was essentially weak with regard to its ability to produce quality parts and                            increase capacity. Assemblers began to assist their suppliers by offering them                      financial assistance to modernise their plant and facilities, providing technical                    Mark Heath Page 7 21/03/2007 
  • 8. assistance through resident engineers, and co­determining prices using agreed                  standardised cost calculations and rationalisation.    The disparity in wage levels between the core and peripheral sectors of the economy,                            known as Dualism, remained in place until 1964, when demand for labour outstripped                          supply (Nishiguchi, 1994). Wages at smaller companies began to rise faster than at                          larger companies. At this point it would have been natural to assume that the level of                                sub­contracting would fall with the large companies taking a lot of work back                          "in­house". This was not so, product variation had increased massively. To cope with                          increased manufacturing complexity, Japanese producers, also known as prime                  contractors, began to strategically outsource the assembly of finished parts, and                      systems components to what became known as first tier suppliers/contractors.                    Assembly and sub­assembly lines were moved intact from prime contractors to                      sub­contractors. By the late 1980s Toyota had eight sub­contract assemblers, each                      specializing in separate product ranges (Nishiguchi, 1994). Such outsourcing allowed                    the prime contractors to re­direct resources away from managing the increasingly                      complex administration and operational issues of rapid growth, and diversified                    product ranges, to more strategic activities such as product development, brand                      management, process innovation, and manufacturing technology.     From the late 1950s onwards, the Japanese automotive industry began to invest                        heavily in sub­contractors, creating 100% owned subsidiaries, or partly owned related                      firms. Sub­contractors welcomed these more stable trading conditions; increased                  opportunities for technological learning and the improved growth prospects. Such                    companies could expect to follow in the fortunes of their larger partners because of                            their increased integration into the supply chain. Purchasing contracts became as                      standard one year in length, and were automatically renewed unless one or both                          parties requested otherwise. This stability meant sub­contractors could better allocated                    and plan resources for the future.     Japanese companies also began working very closely with their suppliers on such                        things as product costing, bilateral product design, and supplier grading. A technique                        Mark Heath Page 8 21/03/2007 
  • 9. called "Market Price Minus" was developed in which the market price was calculated,                          and then supplier and customer worked together to reduce the cost, whilst ensuring                          customer requirements are satisfied. Any resulting cost savings were shared by both                        the supplier and client companies, which in­turn inspired supplier entrepreneurship.                    Research and Development costs were essentially transferred to suppliers. The supply                      companies were being given the basic specifications/requirements, and left to come                      up with their own ideas. 'Vendor rating' was developed to monitor the performance of                            suppliers. A vendors rating was based on their performance in several areas such as                            quality, price, delivery, management competence, and long­term business viability.                  Vendors were communicated their grade, told about their weak areas, and discussions                        took place on how they could improve performance. The supplier companies that                        gained better ratings were given more responsibility and enjoyed longer term                      commitment from their customers. Companies that had poor ratings were given a                        chance to improve, but if no improvement was found then they are moved down the                              supply chain to a lower tier.    These kinds of collaborative relationships were virtually unheard of in UK companies.                        The expansion of Japanese manufacturing companies into the UK in the 1980s                        increased awareness of supplier partnerships, and the success of the Japanese                      companies led western organisations to adopt similar practises. Japanese customers                    were looking for overall cost reduction, taking into account, price, quality, delivery,                        and manufacturing technology. Contrast this with the attitude in the UK, where there                          has traditionally been an adversarial relationship between customer and supplier, cost                      increases over time were assumed to be natural and unavoidable, and so short tern                            solutions to keeping prices down were practised. In the last decade "Partnership                        Sourcing" has been one of the buzzwords around UK companies, with many                        companies claming to have implemented partnership programmes successfully. The                  CBI (Confederation of British Industry) and DTI (Department of Trade and Industry)                        have set up a not­for­profits company called 'Partnership Sourcing Limited' to help                        UK companies understand and implement the process of partnership sourcing. They                      offer the following definition:­    Mark Heath Page 9 21/03/2007 
  • 10. What is​ ​Partnership Sourcing?    Partnership sourcing can help firms to overcome 'power based                  purchasing', where companies treat suppliers or customers as adversaries,                  and where price­competitiveness and delivery performance are all that                  count. ​Partnership sourcing ​replaces this. It focuses on co­operation, and                    is a commitment by both customers and suppliers, regardless of size, to a                          long term relationship based on clear mutually agreed objectives to strive                      for world­class capability and competitiveness. It involves both parties                  addressing all aspects of the 'cost' of doing business together and not just                          looking at the 'unit price'. It aims to build on quality based on the                            teamwork approach using shared information wherever possible.    The key objectives are to:  ▪ delight the customer  ▪ obtain competitive advantage  ▪ minimise total cost.    It doesn't matter if you are in the private or public sector, buying or                            selling, making or serving ­ everyone can benefit from the principles of                        partnership sourcing".    The aim of this piece of research was to measure the success of these partnerships in                                assisting the participant's in achieving their objectives of creating competitive                    advantage, both for the client organisations, and the supplier companies. Merli (1991)                        provides the research with four areas in which supplier partnerships can be seen to                            create competitive advantage:­    Costs ­ ​If a manufacturing company depends on a competitive cost advantage,  its suppliers are responsible not only for the percentage that they contribute  (usually over 50% ) but also for helping to research less costly solutions for the  same function.  Mark Heath Page 10 21/03/2007 
  • 11.   Service and deliveries ­ ​To deliver speedily to the market and be able to  respond quickly to changes in volume and mix demand, suppliers must be  willing to be flexible, without forcing the buyer to stockpile supplies.    Quality ­ ​A product is of high quality and reliability only if its components are  of high quality and reliability. If the value of components purchased to  manufacture a product is more than 50% of the products value, then most of the  quality lever is in the hands of the suppliers. If part of a product's imperfections  is due to the buyer's design, then, clearly, the supplier should be involved in the  design as well. These principles apply even more so to positive qualities; only  the supplier can suggest the capabilities of its own components or technology.    Innovation ­ ​Today the term 'products' means components. One need only think  of information technology products and of the automobile, whose components  are, in fact, essential. If a supplier is not innovative and it seems impossible to  "innovate together" by searching for new business opportunities, a buyer that  wishes to rely on the competitive advantage of innovation will have lost from  the start.      The next chapter examines current rhetoric and academic thinking on supplier                      partnerships, offering models and theories for optimal methods of creating                    competitive advanatage.     Mark Heath Page 11 21/03/2007 
  • 12. Chapter 2    Literature Review.    The increase in awareness of the benefits that partnership sourcing can bring to                          company performance has led to an avalanche of academic studies in the areas of                            partnership sourcing and more generally supply chain management. The rise in                      popularity of corporate strategy over the thirty years has led companies to examine                          how organise their business units and create competitive advantage. The literature                      review examines recent academic writing on "Partnership Sourcing". Current                  corporate trend is to develop core competencies, outsource non­core operations and                      use suppliers core competencies to provide a source of competitive advantage. The                        object of "Partnership Sourcing" is to tap this potential competitive advantage to its                          optimum.      Many of the writers reviewed provide models or classifications to build                      customer/supplier relations around. The level of collaboration between customer and                    supplier depends on the strategic importance of the supplier's products. Competitive                      advantage can be created through removing waste, reducing the costs of doing                        business and increasing collaboration of research and designs.    The review discusses some of the writings on the negative aspects of "Partnership                          Sourcing". Expectations on both sides of the relationship have been shown to be                          different. Participants are frustrated by the lack of ability to measure the return on                            their investment. Some of the academics write how "Partnership Sourcing" is not an                          equal partnership. Risks on the supply side tend to be higher, purchasers usually                          dominate the arrangement, and cannot move from the western adversarial culture.                      They highlight how the lack of understanding of corporate strategy in the purchasing                          role weakens the functions ability to create competitive advantage.     Spekman, Kamauff, and Myhr (1998) wrote:­  Mark Heath Page 12 21/03/2007 
  • 13.   "We have entered have entered a new era in understanding the dynamics                        of competitive advantage and the role played by procurement" (p.630).    They talk about how suppliers and customers are no longer managed in isolation, but                            how the value chain now tends to extend right through the supply channels to the final                                consumer. Spekman et al 1998 wrote :­    "Simply, Ford Motors is as successful as its ability to co­ordinate the                        efforts of its key suppliers (and its supplier's suppliers) as steel, glass,                        plastic, and sophisticated electronic systems are transformed into an                  automobile that is intended to compete in world markets against the                      Japanese, the Germans, and other US manufacture's." (p.630).    The development of corporate strategy has lead to companies thinking about where                        and how they should invest their resources, and what are their core competencies that                            they should develop. A good example of this is how the automotive industry has                            created first tier contractors that supply assemblies such as window mechanisms in car                          doors. The first tier contractor will purchase components from second tier component                        suppliers. This leaves the car manufacturer to concentrate on, and develop its core                          competence of final assembly. Recently automotive companies are talking about                    taking this business model one stage further and outsourcing the actual final assembly                          of automobiles, leaving the likes of Ford, and GM to concentrate on managing the                            ever increasing number of brands.  Spekman et al (1998):­    "World class companies are now accelerating their efforts to align process                      and information flows throughout their entire value added network to                    meet the rising expectations of a demanding marketplace. We hear from                      enlightened managers worldwide that success is now measured by cost,                    speed, innovation, and customer satisfaction." (p.630).    Mark Heath Page 13 21/03/2007 
  • 14. US based academics, Spekman, Kamauff Jr, and Myhr (1998) have discussed the role                          that procurement could play in creating competitive advantage. Success is no longer                        measured by a single transaction, but by a company's ability to create a network of                              co­operating partners along the entire length of the supply chain. Manager's talk                        about how corporate success know depends on the cost, speed, and innovation of                          companies. Spekman et al (1998) refer to Porter's (1985) claim that the co­ordination                          of complex global networks of company activities is in itself becoming a source of                            competitive advantage. This attempt to create value for the consumer, and competitive                        advantage for the organisation, they have referred to as supply chain management.    Spekman et al (1998) looked at how Boeing, 3M, Black & Decker, and Hewlett                            Packard, managed their supply chains and came up with the following definition:­    "The essence of supply chain management is as a strategic weapon to                        develop a sustainable competitive advantage by reducing investment                without sacrificing customer satisfaction. Since each level of the supply                    chain focuses on a compatible set of objectives, redundant activities and                      duplicated effort can be reduced." (P.631­632)    Spekman et al (1998) write how co­operation is the starting point for supply chain                            management, the next stage is co­ordination where specified workflow and                    information are exchanged in a manner that permits JIT operation, EDI, and other                          seamless transfers of information. Figure 2 shows Speckman et al's (1998) four stages                          of supplier development.       Fig 2 ­ The transition from open market negotiations to collaboration            Mark Heath Page 14 21/03/2007 
  • 15. Source: Spekman et al (1998, p.634)    Spekman et al (1998) claim that most companies have achieved levels of co­operation                          and co­ordination with their key suppliers, but the next stage, the move to                          collaboration requires higher levels of trust and commitment, beyond those normally                      found in JIT, and EDI relationships.      Spekman et al's (1998) studies and subsequent surveys of US companies led to                          conclusions that although companies claim to have developed their supply chains and                        work in collaboration with suppliers, in reality the concept has not been fully                          operationalized. Buyers are reluctant players and are far more sceptical about the                        benefits afforded through close integration with their suppliers. The buyer's lack of                        strategic awareness had led to the buyers firms losing any potential competitive                        advantage that may have been created.    Giorgio Merli (1991) writes about how the evolution of product liability legislation in                          the US and EU put increased demands on companies in terms of higher quality of                              finished product, higher reliability in deliveries, more flexibility and speed in                      responding to customer requirements, more fragmented and frequent deliveries, self                    certification, guaranteed improvements, and price reductions. Merli believes time to                    be the next form of competitive advantage. Companies achieve this competitive                      advantage through four strategies:­    ▪ Reduction of costs through highly flexible process rather than                  large batch sizes.  ▪ An ability to respond to customers delivery requirements without                  carrying stock.  ▪ Capable of producing product to the level of quality required by                      the customer.  ▪ Innovate, a term being used more and more as a source of                        competitive advantage, shortening the time required to get new                  products to the market.  Mark Heath Page 15 21/03/2007 
  • 16.   Merli's justification for partnership sourcing, or "co­makership" as he terms it,                      satisfies these four strategic factors:­    ▪ Just in time delivery and production processes reduce costs                  through being highly flexible, reducing inventory levels, and                increased communication flows of customer requirements            through electronic data interchange (EDI).  ▪ Product and process development between strategic partners              means development time is quicker, and the finished article is                    exactly to customer requirements.  ▪ Value chains means customers can concentrate on their                core­competences, and transfer non­core operations and            process down the value chain to suppliers who can now create                      new core­competencies and create their own competitive              advantages.  ▪ Total Quality Management (TQM) systems allow companies              to consistently produce goods to the levels of quality required                    by the customer. Dialogue between the two partners improves                  the understanding of customer requirements with regards to                quality issues.    Merli (1991) states there are three operational models arising in western companies                        with regards to supplier relations. The 'Class III' suppliers are treated as conventional                          suppliers, with a traditional adversarial approach to relations. Suppliers are chosen on                        a basis of finding the minimum qualitative specification at the lowest price. Orders are                            of a short term nature. The 'Class II' supplier is known as an associated supplier. A                                long term relationship is established which is then under periodical review. Pricing                        structure and supply fluctuations are based on an agreed criteria in advance. The                          supplier is self­certified in terms of quality, and can deliver product direct to the place                              were it is required on a JIT (just in time) basis. 'Class I' suppliers are what Merli                                  describes as true co­makers. Similar in nature to class II suppliers but with a more                              Mark Heath Page 16 21/03/2007 
  • 17. integrated relationship leading to design and technology co­operation, joint                  investment in R&D, and a constant exchange of information regarding products and                        processes. At each level the number of suppliers will markedly reduce for each                          product group, i.e. products that are supplied by class III suppliers will be of an                              non­strategic nature, and there be many suppliers of this type of product to the                            organisation, class I suppliers will be suppliers of products that offer a potential                          source of competitive advantage, there will usually be only one supplier of this type                            product to the company.    Hines (1994) writes how western companies need to develop their supplier base, and                          manage their supply chain for competitive advantage rather than to reduce costs. He                          uses a Peter Drucker (1982) to give assertion to his writings:­    "Nowhere in business is there a greater potential for benefiting from                      interdependency between customer firms and their suppliers. This is the                    largest remaining frontier for gaining competitive advantage ­ and                  nowhere has such a frontier been more neglected."  (p.5)      Hines (1994) writes that competitive advantage can be gained through working with                        suppliers to remove inter company waste such as common quality standards, same                        paperwork systems, shared transport, communication methods. Hines claims that                  serious attempts at supplier development are relatively uncommon in the West due to                          the following reasons:­    1. Lack of literature suggesting competitive advantage can be                achieved through better supplier relations.  2. Scarcity of western examples to be followed.  3. Absence of knowledge of how to go about such developments and                      techniques to be used.    Hines (1994) considers how Womack et al's (1990) concept of "Lean Production" can                          contribute to creating competitive advantage in the supply chain. The term "Lean                        Mark Heath Page 17 21/03/2007 
  • 18. Production" refers to a system that makes use less inputs to create the same level or                                more outputs, similar to mass production but offering increased flexibility.     Brit and Cousins (1994) wrote how the use of Electronic Data Interchange (EDI)                          systems can improve the relationship between clients and suppliers, being a                      fundamental part of creating supplier partnerships, and can create competitive                    advantage for both parties.    They argue that paying attention to the financial, or service aspects of the relationship                            can strengthen the partnering philosophy in a manufacturing context. Technology can                      speed up the way business does certain processes, giving individuals more time to                          utilise on other priorities such as nurturing supplier relationships.    Their studies show that the introduction of EDI, e­mail, and computerized ordering                        facilities have improved the overall supplier relationships that customers have with                      their suppliers.     Brit et al (1994) discuss the amount of money that can be saved by having funds                                transferred electronically from customers to suppliers rather than by cheque. They                      claim a company with a turnover of £30m and an average days receivable of 55 days                                can reduce the costs of transaction by up to £250,000.     Their conclusion is that significant discounts and increased supplier/customer                  relations were achieved through implementation of EDI. Technology can now be used                        to show commitment to your suppliers, and so help build a relationship based on trust                              with business partners. Supplier/customer relationships will be maximised on all                    fronts, and competitive advantage gained.    Brown, Boyett, and Robinson (1994) have studied how increased competition has led                        purchasing organisations to cultivate strategic partnerships with suppliers. They have                    observed how Japanese business practice of closer collaboration with suppliers has                      created advantages throughout Japanese industry. Bought in materials can, in some                      Mark Heath Page 18 21/03/2007 
  • 19. cases, account for 50% of total product cost. Advantages for client companies                        manifest themselves in the following ways:­     1. Costs can be cut.  2. Quality can be improved.  3. Security and timeliness and supply can be more guaranteed.    The advantages for the supplier are that the customer agrees to place large orders for                              their products, not just for now, but into the foreseeable future, and on terms that                              deliver sustainable profits.    They claim that Total Quality Management (TQM) is no longer a source of                          competitive advantage, it is an absolute requirement if companies are going to                        compete. ICL, Rank Xerox, and Hoover realized that they had to seek new ways to                              extend their quality management. This has been one of the primary drivers of supplier                            partnerships as this appeared to offer the opportunity to impose quality specifications                        on suppliers.    Brown et al (1994) write that during the late 1980s organisations realised that                          managing their supplier bases was accounting for an inordinate amount of time, effort,                          and money. In 1990 ICL spent £1b with 9500 suppliers. Only 200 of these were                              deemed strategically important. The 200 suppliers were invited to work on a more                          co­operative basis in an attempt to reduce their numbers, and influence them more                          directly. Brown et al outline three major strands to the "Partnership Sourcing" vision:­    1. Supplier Accreditation.  2. Electronic Data Interchange.  3. Joint Strategy Formulation.    Their research at ICL revealed some key facts surrounding "Partnership Sourcing":­    Mark Heath Page 19 21/03/2007 
  • 20. ▪ There was a psychological contract between purchasers and suppliers,                  loyalty was traded for commitment.  ▪ Purchasers and suppliers recognised that the quality, openness, and                  timeliness of their communications had improved.  ▪ Purchasers agreed that one of the major advantages of embarking on a                        "Partnership Sourcing" programme were the cost savings that resulted                  from a reduced supplier base.  ▪ The supplier accreditation system had increased the quality standards of                    suppliers.  ▪ Most suppliers observed that the partnerships they had entered into were                      unequal, and that by revealing information on their costs and relying so                        heavily on one purchaser they were potentially open to exploitation.    Brown at al (1994) found that most of the individuals interviewed were positive about                            "Partnership Sourcing". However there were also some negative aspects to                    "Partnership Sourcing". Most evident was frustration among suppliers that the volume                      of business they were experiencing was not increasing as rapidly as they had                          expected, and was a possible source of conflict. Purchasers recognised this, and                        responded by saying that increases in sales volume was not guaranteed, partnerships                        merely presented potential opportunities.    Some suppliers were alarmed that while they were expected to be open, honest, and                            candid with their purchaser, this was not always reciprocated. Purchasers were not                        alway inclined to single source, therefore not reassuring suppliers of future orders. An                          example of single sourcing is Rover and Rank Xerox, they did use single sources but                              found back­up suppliers.    The studies found there was a concern shared by both customers and suppliers, and                            purchasers, that of cost. Partnership Sourcing is expensive, and only works when both                          partners view themselves as net beneficiaries. The problem Brown et al (1994)                        encountered was on how they calculate a return on their investment in the partnership.                            In calculating the risks involved in partnerships it is important to note that the risks                              Mark Heath Page 20 21/03/2007 
  • 21. for the supplier are often much greater than for the customer. Brown et al (1994) note                                that generally the supplier is the smaller organisation, and is highly dependent on the                            purchaser. The research suggests this form of partnership is rarely instituted between                        equals. The purchaser is usually dominant. The result of this is that some suppliers                            who have been invited to become partners have declined the opportunity. They feel                          that unequal partnerships are open to abuse.    Brown et al (1994) concludes that "Partnership Sourcing" has benefits in the long                          term. However the biggest threat to it's success is the western culture of adversarial                            behaviour. There exists a lot of mistrust in supplier partnerships. More than one                          respondent to Brown et al's (1994) survey admitted that as suppliers they tended to                            disclose only ambiguous or insignificant information on costs. Volkswagen admitted                    to courting suppliers as partners only to help force down prices later. Brown et al                              (1994) believe it is such examples, entrenched attitudes, lack of trust, occasional                        instances of blatant opportunism, that make it impossible to say whether "Partnership                        Sourcing" is here to stay, or a temporary fad.    McIvor, McAleer, and Humphreys (1998) studied changes in the relationship between                      European car makers and their suppliers. With excess production capacity and a poor                          outlook for car sales, the European car industry requires structural changes to balance                          supply and demand. The globalisation of the car industry is affecting the European car                            makers. The global players such as GM, and Ford have a cost advantage over their                              European based rivals who are trapped in a high cost base. This has led to                              manufacturers re­appraising their suppliers, leading to more collaborative                relationships in areas such as new product development, supplier development, and                      information sharing on a range of issues.    McIvor et al (1998) compare manufacturing plants in the UK, US, and Japan. Their                            conclusion was that the competitiveness of the Japanese car industry owes much to                          the nature of the relationship between the car assemblers and suppliers. Toyota and                          Nissan rely on suppliers for full product design and manufacture. Successful                      Mark Heath Page 21 21/03/2007 
  • 22. relationships with suppliers result in lower costs, higher quality, and greater                      innovation.    "Japanese manufacturing industry owes its competitive advantage and                strength to its subcontracting structure" (Ministry of International Trade                  and Industry, 1987) (p.89).    Reducing the number of suppliers is viewed by McIvor et al (1998) as a pre­requisite                              for improved and collaborative supplier relations. Peugeot and Citroen intend to cut                        their supplier base of 900 in half by the end of the century. Other organisations are                                planning  similar moves.     The European car makers are now realising the benefits of supplier involvement at an                            early stage in the product development process. McIvor et al (1998) view this as not                              surprising considering how dependent manufacturers are on suppliers. For example,                    purchased materials frequently account for 60% or more of the total product cost                          (Dobler et al 1990), and 50% of the manufacturer's quality costs can also be traced to                                purchased materials.    Partnership Sourcing has fundamentally changed the way in which companies do                      business, involving factors such as trust, commitment, and information exchange. In                      general partnerships are created for product ranges that are of strategic importance to                          the business. McIvor et al (1998) found information flows were multidirectional in                        partnerships, versus unidirectional from customer to supplier.    McIvor et al (1998) quotes a study by Sako et al (1994) in which it was investigated                                  whether European firms were adopting true JIT delivery. It was found that European                          supplier's batch sizes were seven times as large, and the delivery sizes were four times                              as large as similar products in Japan. This observed gap between production and                          delivery batch sizes supports the argument that JIT transfers the responsibility from                        customer to supplier, and that collaborative relationships are initiated for the benefit                        of customers only.  Mark Heath Page 22 21/03/2007 
  • 23.   McIvor et al (1998) concludes that car makers have begun to develop closer                          relationships with suppliers rather than pursue the alternative of financial ownership                      via vertical integration. Car makers are seeking to consolidate and reduce the number                          of direct suppliers, they are developing more collaborative relationships with these                      suppliers. This requires a significant change in attitude from traditional adversarial                      relationships to collaborative. McIvor et al (1998) state that their studies suggest that                          car makers and suppliers have some way to progress before they perceive themselves                          as partners. Suppliers are implemented on rather than jointly involved in designing the                          processes with their customers. Purchasing managers have found it difficult to adapt                        to the new ethos of openness with suppliers. However McIvor et al (1998) ends on a                                positive note, citing Chrysler's relationship with its suppliers as an example of how                          Western companies can work as partners to find ways of lowering costs and sharing                            the savings. Whilst the western approach does not match exactly the Japanese system                          of sub­contracting, a similar approach is being adopted and developed that is more                          suited to traditional western business relationships.    Burnes and New (1997) discuss how Partnership Sourcing rhetoric is running far                          ahead of reality. They are concerned that Partnership Sourcing is often described in                          simplistic terms, and true benefits are often hard to achieve. They suggest that one of                              the reasons for this is that all supplier development initiatives tend to be treated in the                                same casual manner. Burnes and New et al (1997) offer a framework of three                            complementary strategies for customer­supplier relationships.    Table 1. Model of customer relations.       Model  Mechanism for  supply chain  improvement.  Focus  Key  requirements  Key metaphor    Model 1  Partnership and  cooperation to  eliminate waste at  interface  Relationship  Trust  Marriage  Mark Heath Page 23 21/03/2007 
  • 24.   Model 2  Supplier development  for technology  transfer from  customer to supplier.  Knowledge/S kill  Communication  Paternalism    Model 3  Best practise firms  work with best  practise firms:  survival of the fittest.  Performance  Strategic clarity  Evolution/che mical kinetics    Source: Burnes & New (1997, p.378)    Model 1 represents the standard model of partnership sourcing, firms working                      together to remove waste generated at the interface between customer and supplier                        through adversarial behaviour and improving the communication of demand forecasts                    and other planning information. Model 2 represents supplier development. Large                    powerful firms with plentiful resources assist the performance of less resourceful                      suppliers. Model 3, Burnes and New describe this as effective partnerships driven by a                            process of "Darwinian" evolution. Firms independently pursue best practise and                    survive by becoming "fitter" trading partners as a result. This model helps explain                          why the scenario can exist where customers and suppliers maintain long term                        beneficial relationships without necessarily developing formal partnerships.    Burnes et al (1997) highlight the importance of fitting customer/supplier relationships                      into one of the above models. For instance, trying to develop model 3 suppliers would                              be a waste of resource, as they are already moving towards, or have achieved, best                              practise. Burnes and New et al (1997) claim that the reason why so many suppliers                              seem disillusioned with partnership sourcing is that companies try to run model 1 and                            model 2 in parallel. Both models have different areas of focus. Model 1 should be                              cooperative, with both parties changing their ways of working. Model 2 is less                          cooperative, requiring the customer to act more as a consultant. The skills and                          resources required to implement each model will be different. Burnes and New et al                            (1997) conclude that suppliers and customers can, and should, work together to                        improve performance. However they warn that both supplier and customer must                      accept that "there is more than one way to skin a cat".  Mark Heath Page 24 21/03/2007 
  • 25.   Lamming (1996) developed two strategies for supplier development, cascade and                    intervention. The cascade strategy involves passing the customer's ideas and                    philosophies down the supply chain via the partner and their suppliers. Lamming                        describes the concept as a pyramid, with the customer sitting at the top, and the                              policies being washed down the pyramid from high up. The alternative is the                          intervention method, based on the belief that the customer can intervene in the                          suppliers business operations to bring about change for the better. The cascade                        strategy has clear potential as a method for eliminating weak areas and rationalizing                          the supply bases. The intervention method is more of a paternalistic method, and                          nurtures suppliers to improved levels.    Harland, Lamming, and Cousins (1999) studied the concept of supply chain                      management and found that the purchasing function is found wanting when it is                          required to move to the strategic level of business. Skill levels are found to languish at                                clerical levels, and these limitations prevent purchasing from breaking through to a                        strategic level.    This literature review provides the study with models on the implementation of                        partnership sourcing, and provides theories of how "Partnership Sourcing" can create                      competitive advantage. The following analysis tests these theories and models in the                        search for evidence of competitive advantage.      Mark Heath Page 25 21/03/2007 
  • 26. Chapter 3    Methodology.    Two methods of data collection were employed to test the hypothesis ​"Successful                        partnership sourcing gives companies a competitive advantage"​. Primary data was                    collected using a questionnaire, and secondary data was used from the relevant                        "Partnership Sourcing Limited" case studies.    As discussed in the previous chapter, Merli's (1991) definition can be used to identify                            areas in which partnerships can create competitive advantage. These areas were                      identified as:­    1. Costs  2. Service and Delivery.  3. Quality  4. Innovation    Primary data was collected using a questionnaire based on the above four areas. It was                              decided to send a copy of the questionnaire to the companies that were involved in                              "Partnership Sourcing Limited" case studies. There were three reasons why the                      sample was limited to these organisations:­    1. The limited budget of the study meant that a large sample could not be                            targeted with questionnaires.  2. "Partnership Sourcing" is still not commonly found within many                  organisations. Instead of sampling companies that did not understand                  the concept, it was decided to sample organisations that already had                      partnering arrangements.  3. The organisations targeted had already discussed openly and in length                    their partnering experiences. These companies would be more                Mark Heath Page 26 21/03/2007 
  • 27. prepared to return the questionnaire and be involved in another study                      on "Partnership Sourcing".    In total 45 companies were involved in the "Partnership Sourcing Limited" case                        studies, research through company websites, and product packaging resulted in                    addresses for 29 of these companies. These 29 organisations were targeted with                        names of individuals included in the case studies targeted as the primary contacts for                            the questionnaires. There was no discrimination between suppliers and customers at                      this point in the study, both categories received the same the questionnaire. The                          sample was taken from a cross section of industries, with representatives from                        technology, healthcare, automotive, electronics, banking, print and utility sectors    The questionnaire was designed around Oppenheim's (1966) writings on likert scales.                      The attitude to each question was measured on a scale from zero to a maximum score                                of four. The higher the score the more positive the response.    Table 2 ­ Likert scale scores on questionnaire.    Score Classification  0. No Reductions/Not Used/No Improvement/No Contribution.  1.  Small Reductions/Used on some projects/Slight Improvement/Small Contribution.  2. Adequate Reductions/Usually used/Adequate Improvement/Adequate Contribution.  3.  Good Reductions/Used to a large extent/Good Improvement/Active Contribution.  4.  Excellent Reductions/Always Used/ Excellent Improvement/Large Contribution.    This next section of the methodology shows an example of each question that was                            included in the questionnaire, and provides reasoning for its inclusion. The writer                        designed all questions used in the questionnaire.    Section A of the questionnaire looked at the costs involved in a supply chain and how                                partnering can assist in the reduction of these costs.     Mark Heath Page 27 21/03/2007 
  • 28. Section A ­ Costs    Q1) Did the partnership enable the client company to reduce costs of products/services sourced from  the supplier through a reduction in labour costs?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                      Question one aims to find the impact on costs of outsourcing certain operations. Non                            skilled labour rates at the sub­contractor will usually be lower than skilled labour rates                            at the customer.  This question aims to highlight the impact of this concept.    Q2) Did the partnership enable the client company to reduce costs of products/services through  exploitation of the suppliers core competencies?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                        Question 2 highlights one of the key reasons for developing partnerships with                        suppliers, making use of the supplier organisations expertise to the customers                      advantage. This may involve specialist machinery, or in the service industries a                        certain amount of knowledge capital can be classed as a core competency.  Mark Heath Page 28 21/03/2007 
  • 29.   Q3) Did the partnership reduce the cost of quality, i.e. self certification reduce costs of auditing and  checking for quality?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                        Question 3 aims to discover how closer supplier partnerships increase levels of trust                          and allow suppliers to deliver product to the point of delivery with the minimum of                              auditing, and therefore reducing the need for quality inspectors to be involved.      Q4) To what extent did the partnership use lifetime costing techniques to predict future costs and yield  satisfactory returns for supplier?    Always  used.    Used to a  large  extent.    Usually  used.    Used on  some  projects.    Not Used.                         In examples of Japanese supplier partnerships client and supplier companies openly                      discuss and share details of costs and profits. Suppliers are allowed to make profits                            Mark Heath Page 29 21/03/2007 
  • 30. that make the business sustainable, but a commitment to drive down costs must be                            made. An open book costing process during the R&D stage can identify areas of high                              cost, and engineers from supplier and clients, working together, can look to reduce                          these costs, and eliminate work that may be unecessary or duplicated.    Section B of the questionnaire concentrate's on the service and delivery issues of                          partnerships.    Section B ­ Service/Delivery    Q5) To what extent did the partnership reduce inventory at the customer?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                       This question aims to find out how successful the partnership was at reducing                          inventory. With the advent of JIT, and KANBAN systems, it is essential to provide                            partners with forecasts of demand, and detailed delivery schedules. If this improved                        communication is successful, inventory at the customer should fall, and the supplier                        should be able to better plan the use of resources.    Mark Heath Page 30 21/03/2007 
  • 31. Q6) Did the suppliers ability to respond quickly to changes in volume and mix improve?    Excellent  Improvement    Good  Improvement    Adequate  Improvement    Slight  Improvement    No  Improvement                        A reduction in inventory at the customer means an increased risk in terms of losing                              flexibility, and an ability to quickly respond to customer demands. To minimise this                          risk the supplying partner needs to be able to provide a high mix of product, and in                                  very differing volumes.       Section C  ­ Quality    Q7) To what extent did the number of rejections (due to poor quality) decrease due to formal  partnership arrangements?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                      Section C tackles the benefits that should come as a result of supplier partnerships.                            Question 7 attempts to analyse the bottom line of quality, rejections. When suppliers                          and clients work together they have the opportunity to dicuss at the time of design,                              any areas they may be a problem in terms of quality, clients will better understand the                                capabilities of their suppliers. As a result of this the supplier should deliver less sub                              standard product.  Mark Heath Page 31 21/03/2007 
  • 32.   Q8) To what extent did the supplier contribute to the R&D stage of product/service design?    Large  Contribution .    Active  Contribution .    Adequate  Contribution .    Small  contribution.    No  contribution.                        Studies of Japanese Partnership programmes show that collaboration on R&D to be                        one of the areas where the concept has been most successful. When client and supplier                              companies work together on R&D elements such as design, quality, cost, and                        duplication are improved.       Q9) By involving the supplier at the design stage, did the quality of the final product/service improve?    Excellent  Improvement    Good  Improvement    Adequate  Improvement    Slight  Improvement    No  Improvement                        Question 9 takes is the final stage in the quality section. It asks the vital question, did                                  quality improve due the more collaboration on design.  Mark Heath Page 32 21/03/2007 
  • 33.     Section D ­ Innovation    Q10) To what extent did the partnership reduce lead times from product/service design to  implementation?    Excellent  Reductions    Good  Reductions    Adequate  Reductions    Small  Reductions    No  Reductions                      Section D concentrates on Innovation. Partnering theory tells us that by closer                        collaboration between client and customer, more innovative working practises and                    products will be discovered. Supplying partners will have the confidence to approach                        customers with new ideas about there products. By working as partners getting new                          product to market should be quicker, and therefore create a first mover advantage for                            the partnership. This question attempts to emphasise how well this theory works in                          practise.    Section E ­ Option to expand on your answers (continue on reverse if necessary)            Mark Heath Page 33 21/03/2007 
  • 34.           Section E gives the respondent an opportunity to expand and explain in detail any                            issues they feel are relevant the questionnaire.    Section F ­ Please provide contact details if you are willing to be involved in a either a telephone or face to  face interview on Partnership Sourcing.    Name and Address    Telephone No            e­Mail Address            Type of Interview? ​Please tick box.      Face to Face    Post Code:­    Telephone        Section F gives the respondent the opportunity to provide contact detail should they                          wish to be involved further in any research that is conducted.    Likert scales were used on all questions. This gives a more detailed response than a                              simple Yes/No answer, allowing the respondent to demonstrate their opinion more                      accurately. It is difficult to precisely measure certain aspects such as cost, and                          inventory reductions in percentage terms. It was therefore decided to offer five                        catergories of opinion, from "no reductions", through to "excellent reductions".    See Appendix for an example of a completed questionnaire.  Mark Heath Page 34 21/03/2007 
  • 35.   A Microsoft Excel database was constructed with postal details of the sample. This                          was "mail merged" with Microsoft Word to provide a personalised covering letter                        (see appendix ) .    The opening paragraph of the letter introduced the recipient to the nature of the                            research, how they were identified as having a role to play in the research, and                              assurances that all information disclosed will remain confidential. The second                    paragraph explains the layout of the questionnaire, and instructions of how to                        complete each question.     To maximise the response from the sample a stamped addressed envelope was                        included with every questionnaire to return the completed forms in. An added                        incentive of a free copy of the report on completion, and a free interview to discuss                                the findings for all participants in the survey was also used as an added incentive.    In total 29 questionnaires were sent out to the participating organisations. 9 were                          returned completed.    Secondary Qualitative data was collected through purchasing a selection of case                      studies from "Partnership Sourcing Limited". These case studies give details of how                        partnerships were implemented, managed, and problems encountered and overcome.    Chapter 4    Results    4.1 Results of Primary Data Collection.    Question 1  Mark Heath Page 35 21/03/2007 
  • 36. The results from question 1 show that Partnership Sourcing has been reasonably                        successful at reducing costs by making use of supplier's lower labour costs.55% of the                            respondents show good reductions or better, whilst 36% claim to have achieved                        adequate reductions.  Question 2    Again, as in question 1, 78% of the respondents claim to have achieved good cost                              reductions or better through exploitation of the suppliers core competencies. The other                        22% of the respondents achieved adequate costs reductions.  Question 3    67% of the respondents achieved good reductions or better in respect of the cost of                              quality. 11% achieved adequate reductions, whilst 22% benefited from only small                      reductions.  Question 4    Mark Heath Page 36 21/03/2007 
  • 37. 66% of the respondents used lifetime costing techniques, the rest of the respondents                          (34%) did not engage in open book costing programmes.  Question 5    56% of the respondents achieved excellent reductions in inventory at the customer,                        whilst 33% achieved good reductions.  Question 6     The results of question 6 are in line with the results for question 5. 56% of the                                  respondents claim the suppliers achieved "excellent improvements", whilst 11%                  demonstrated "good improvements". None of the respondents reported "no                  improvement".     Mark Heath Page 37 21/03/2007 
  • 38. Question 7    56% of the respondents claim to have achieved "good reductions" or better, in the                            number of rejections due to poor quality. 22% showed no improvement.  Question 8    The results of question 8 where evenly spread over all the available responses.                          However the largest response, 34%, claimed suppliers made a "large contribution" to                        the R&D stage of products development.  Question 9    45% of the respondents claim that partnership sourcing provided "adequate                    improvements" in terms of improving the quality of the final product by involving the                            supplier at the design stage. 22% gain "good improvements", and 11% "excellent                        improvements".    Mark Heath Page 38 21/03/2007 
  • 39. Question 10    56% of the respondents achieved "good reductions", and 22% achieved "excellent                      reductions", in lead times from product design to implementation?    4.2 Primary data results by questionnaire section    This part of the analysis examines the questionnaire responses for each section, giving                          an indication of opinion on each section.   Section A ­ Costs ­ Results Matrix    Respondent #    Questio n  1  2  3  4  5  6  7  8  9  Total  Respondent  Type  C  C  S  S  C  C  C  S  S    1   3  3  2  3  3  2  1  2  3  22​(36)  2  2  3  3  3  3  3  2  4  4  27​(36)  3  2  3  2  1  3  4  1  3  4  23​(36)  4  0  2  0  2  2  3  1  0  3  13​(36)  Total  7  11  7  9  11  12  4  9  14  85​(144 )  C = Customer ­ S = Supplier  The total score available for section A is 144, the matrix demonstrates a total score of                                85 (59%). The lowest score was 13 out of a possible 36, by far the most negative                                  response in section A. There is no clear distinction between the response from                          suppliers and clients in this section. The response to questions 1­3 is very positive,                            with most respondents claiming to have achieved good costs reductions. However                      Mark Heath Page 39 21/03/2007 
  • 40. question 4, which refers to "lifetime costing techniques" achieved very negative                      responses and scored the lowest response in section A.    Mark Heath Page 40 21/03/2007 
  • 41. Section B ­ Service/Delivery ­ Results Matrix    Respondent #    Questio n  1  2  3  4  5  6  7  8  9  Tota l  Respondent  Type  C  C  S  S  C  C  C  S  S    5  3  4  3  0  4  4  3  4  4  29​(36 )  6  2  4  4  1  4  4  2  4  3  28​(36 )  Total  5  8  7  1  8  8  5  8  7  57​(72 )  C = Customer ­ S = Supplier  The total score for section B was 57 out of a possible 72 (79%). Both questions                                achieved high scores. Section B showed the most positive response, indicating that                        Partnership Sourcing was most effective at improving the service/delivery aspects of                      business. However, respondent four, stands out in the survey, giving this section a                          score of 1 out of a possible 8.     Section C ­ Quality ­ Results Matrix    Respondent #    Questio n  1  2  3  4  5  6  7  8  9  Total  Respondent  Type  C  C  S  S  C  C  C  S  S    7  1  3  0  0  3  4  2  3  4  20​(36)  8  2  4  1  1  4  2  3  0  4  21​(36)  9  2  4  1  2  3  2  2  0  3  19​(36)  Total  5  11  2  3  10  8  7  3  11  60​(108 )  C = Customer ­ S = Supplier  Section C, quality, scored 60 overall out of a possible 108 (56%). All three questions                              were very similar in their total scores, however there was a large spread of scores                              from different respondents, ranging from a low score of 2, to a high score of 11. Three                                  Mark Heath Page 41 21/03/2007 
  • 42. of the lowest scores came from respondents who are on the supply side of                            partnerships, indicating that they did not see any benefits from Partnership Sourcing                        in terms of quality.    Mark Heath Page 42 21/03/2007 
  • 43. Section D ­ Innovation ­ Results Matrix    Respondent #    Questio n  1  2  3  4  5  6  7  8  9  Tota l  Respondent  Type  C  C  S  S  C  C  C  S  S    10  2  4  3  0  3  3  3  4  3  25​(36 )  Total  2  4  3  0  3  3  3  4  3  25​(36 )  C = Customer ­ S = Supplier  Section D was centred on Innovation. The total score for all respondents was 25 out of                                a possible 36 (69%). This indicates that Section D, Innovation, was the second most                            effective area where partnership sourcing played a role. However respondent four                      scored this section with a zero, against most of the other respondents replying with a                              score of three or four.    Total Scores per Case #    Respondent #      1  2  3  4  5  6  7  8  9  Tota l  Respondent  Type  C  C  S  S  C  C  C  S  S    Total Score  19  34  19  13  32  31  19  24  35  226  Possible  Total  40  40  40  40  40  40  40  40  40  360  C = Customer ­ S = Supplier  Overall the survey scored 266 points, out of a possible 360 (63%). This indicates that                              over the four areas studied, partnership sourcing is viewed as successful. Five out of                            the nine respondents scored over 24 out of 40. Three scored 19, and one respondent                              scored 13 out of a possible 40. At this stage of general analysis there seems to be no                                    difference of attitudes to partnership sourcing between suppliers and clients.    4.3 Results of secondary data collection.  Mark Heath Page 43 21/03/2007 
  • 44. The results of the primary data collection from respondents can be correlated with the                            corresponding “Partnership Sourcing Limited” case studies to enable a more detailed                      analysis of specific cases. This section takes the results from the questionnaire and                          relates it to the qualitative data found in the corresponding case study. This enables a                              more detailed analysis to be made of each specific case. A high score in a particular                                section can be related to part of the qualitiative data, and a conclusion drawn upon                              which has more meaning.    This first case study was the only situation where a response was received from both                              the supply (respondent 9) and client side (respondent 1) of the partnership.     Respondent 1 & 9 – Analysis of case study.    Questionnaire results:­  Section  Respondent 1  Respondent 9  Total Possible  Respondent  Type  C  S    A  7  14  16  B  5  7  8  C  5  11  12  D  2  3  4  Total  19  35  40  C = Customer ­ S = Supplier  Analysis of the above results provides the study with a valuable piece of information.                            The supply side view the partnership as being far more successful than does the                            customer.    In this case it was the supplier who led the formal partnership arrangements. By                            benchmarking against systems in other industries the supplier was able to develop IT                          systems that gave the company a competitive advantage over other suppliers. The IT                          system was used to create formal partnerships with three major customers. A bar code                            system for product identification was implemented, and replenishment orders were                    Mark Heath Page 44 21/03/2007 
  • 45. transmitted electronically. The supplier claims to have reduced the customer's costs of                        acquisition by 20%, and reduced lead times for product from 8 weeks to 5 days. The                                administrative side of the partnership was driven by the software system, therefore                        reducing errors and costs.    The partnership was driven and led from directors on both sides of the partnership.                            Monthly meetings were held between directors to discuss production and supply                      issues.     The disparity in views between supplier and client can be explained as it is in the                                supplier's own interest to promote their success at partnerships. They have created a                          software system that in theory gives them a competitive advantage over their                        competitors. The customer gave the supplier a reasonable score in section B "Service                          /Delivery" which would be directly related to the software system. It is in the other                              aspects of partnering, quality, and innovation, that are the weak areas of this                          partnership.    Respondent 2 – Analysis of case study.    Section  Respondent 2  Total Possible  Respondent  Type  C    A  11  16  B  8  8  C  11  12  D  4  4  Total  34  40  C = Customer ­ S = Supplier  In this case the customer was suffering from capacity constraints which was causing                          problems keeping up with demand. The customer looked to suppliers to assist in                          increasing capacity. The aim was to outsource non­core operations, developing new                      competencies for suppliers, and increasing capacity levels. Partnerships were set up                      Mark Heath Page 45 21/03/2007 
  • 46. with established suppliers. This involved transferring responsibility for product                  research and design from the customer to the supplier. This was done successfully and                            as the questionnaire claims to have gained "excellent reductions" in the reduction of                          lead times.     The formal partnership arrangements led to the supplier becoming more flexible, and                        reducing the inventory at the customer. By developing the supplier's processes and                        allowing them to develop new core competencies process improvements were made.   The supplier relocated onto the customer's site to reduce lead times. Improvements in                          communications led to improved forecasting and more flexible reactions, leading to a                        maximum points score in the questionnaire.     The partnership enabled a reduction in the cost of quality, hence the high score in the                                quality section of the questionnaire. In the early stages of the partnership the suppliers                            product was being constantly audited. Through closer working relationships this was                      reduced to a random audit.    Respondent 3 – Analysis of case study.    Section  Respondent 3  Total Possible  Respondent  Type  S    A  7  16  B  7  8  C  2  12  D  3  4  Total  19  40  C = Customer ­ S = Supplier  Two companies less than three years old decided that an approach of Partnership                          Sourcing would suit their business needs best. The main goal of the partnership was to                              reduce costs and lead times. The supplier's response to section A which concentrated                          on costs was weak indicating that the partnership did not succeed in this aspect of its                                Mark Heath Page 46 21/03/2007 
  • 47. goal. However the supplier increased sales in terms of volume and turnover to the                            customer through the partnership approach.     Improved communication through electronic methods such as EDI, and e­Mail                    enabled the supplier to respond quicker to customer demand, and forecast future                        demands more accurately. The customer claims that the supplier achieved a score of                          "excellent" on their vendor rating system. This success is backed up by high score in                              section B of the questionnaire.    The quality of the supply was also excellent, enabling product to be delivered directly                            into stock without being inspected. This claim made by the customer is not in line                              with the supplier's point of view who gave section C of the questionnaire which was                              based on quality a very poor score.     The customer claims that there was significant benefits of the cultural convergence                        that happened when the companies entered into formal partnership arrangements.                    There was a significant increase in openness between the two organisations. Problem                        solving teams were set up to look at how the companies did business together and                              how they could reduce costs. However, this is not in line with supplier's views as                              expressed in the questionnaire.     This case is the second example of very differing views between supplier and clients.                            However in the case of respondents 1 and 9, the supplier had very positive views of                                the partnership, and the customer negative views.    Respondent 4 – Analysis of case study.    Section  Respondent 4  Total Possible  Respondent  Type  S    A  9  16  B  1  8  Mark Heath Page 47 21/03/2007 
  • 48. C  3  12  D  0  4  Total  13  40  C = Customer ­ S = Supplier    In this case a recently privatised organisation has applied the model of Partnership                          Sourcing to service industry problems. The customer claims to have made significant                        inroads in several fronts in terms of the benefits found of establishing partnerships                          with suppliers:­    1. By employing open costing policies the customer claims to have reduced                      costs by 50%+  2. Reduced stock levels.  3. Higher technical standards through close relationships in terms of design                    and development of new product.  4. Quality was improved by open discussion of quality problems.    The customer found that suppliers were sceptical of their reasons for supplier                        partnerships. Cross­functional teams were established to encourage and promote                  change.     We can see from the response of the supplier to the questionnaire that once again we                                have very differing views on the success of the partnership. The questionnaire results                          indicate that the supplier rates the partnership as poor in three of the four areas, where                                the customer claims to have made significant advances and improvements in the same                          areas. In the areas of costs reduction it appears that "lifetime costing techniques" were                            employed to some mild success.     Respondent 5– Analysis of case study.    Section  Respondent 5  Total Possible  Respondent  Type  C    Mark Heath Page 48 21/03/2007 
  • 49. A  11  16  B  8  8  C  10  12  D  3  4  Total  32  40  C = Customer ­ S = Supplier    The customer in this case has a long tradition of Partnership Sourcing. In the first                              approach they found potential partners to be wary, however suppliers quickly found                        that the customer was honest in their approaches. To give the partnerships credence                          teams were established to assist with supplier development. The customer's high                      regard for supplier partnerships is demonstrated in their high response to all sections                          of the questionnaire.    The increased confidence that came with the partnerships enabled suppliers to open                        satellite facilities near to the customer. This, combined with close scheduled                      requirements from the customer, allowed the suppliers to make deliveries directly to                        the point of use, every twenty minutes, thus reducing inventory. This is regarded as                            highly successful by the customer as indicated in their maximum response in section                          B of the questionnaire.    Mark Heath Page 49 21/03/2007 
  • 50. Respondent 6 – Analysis of case study.  Section  Respondent 6  Total Possible  Respondent  Type  C    A  12  16  B  8  8  C  8  12  D  3  4  Total  31  40    In this case a high volume producer of steel was able to adapt their operation to suit                                  small daily demands through improved communications. By providing frequently                  updated forecasts of demand the producer was able to adapt production to satisfy the                            changing requirements of the customer. This is indicated by the maximum score for                          section B which was based on "Service/Delivery".    It was also noted that this partnership, through shared knowledge of the final                          application, improved the quality of the supply. This is backed up with the relatively                            high score for section C on the questionnaire.    Respondent 7 – Analysis of case study.     Section  Respondent 7  Total Possible  Respondent  Type  C    A  4  16  B  5  8  C  7  12  D  3  4  Total  19  40    Mark Heath Page 50 21/03/2007 
  • 51. This partnership centred around outsourcing non­core IT operations. Technology was                    advancing quickly and it was decided that outsourcing to a specialist firm was the                            only option if the company wanted a cost effective method of staying up to date with                                IT.      People were identified as the main asset of the partnership and the partnership started                            with the transferring of over 100 of the in­house IT team to the new partner. This                                enabled the partnership to get up to speed quickly with the needs and demands of the                                customer.     Senior staff at the customer identified two major reasons why the partnership was a                            success. One was the cultural fit between the two organisations. This helped create a                            team spirit and agreed mutual benefits. The second reason why the partnership has                          been a success is the attention to detail at contract stage. Performance measures,                          quality, cost, and benchmarks were all discussed and agreed upfront so no entity could                            claim to have entered the partnership without full knowledge.    One of the main benefits highlighted by the outsourcing partnership was what the                          senior staff member at the customer calls "commercialisation". The true cost of IT                          was identified instead of being hidden internally within the organisation. True value                        for money could be measured and benchmarked. This also created problems at the                          customer as people became directly accountable for justifying the cost of IT services.     The partnership has now developed to the extent that they are working together                          strategically to move the customer forward.    Respondent 8 – Analysis of case study.    Section  Respondent 8  Total Possible  Respondent  Type  S    A  9  16  Mark Heath Page 51 21/03/2007