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Energysector
Instruments Remote Monitoring
in Kovis Group
Input/Output Modules Use
• Published by Iskra, d.d. • Version 1.0 April 2015
Input signals of PLC
Measurement of water, heat, gas etc. consumption
Substation control accessOvervoltage protection
Measurement of solar radiation, transformer
station temperature, wind speed etc.
Control Facts about Kovis Livarna
Auxiliary inputs
Use of Input /Output Modules
Power quality analyser functions also as a secondary protection device
High accurate data about consumption
Up to 32 alarms
Fast notification of faults in a system
Four energy counters for four-quadrant metering
Can be viewed on device or downloaded
Alarm
Energy
About Kovis Livarna d.o.o.
Situation before the intrduction of our system
The tradition of the foundry goes back to 1968. In the 90s, we
produced castings under the name of Livarna Štore. Since 1996, the
foundry has been wholly owned by Anton Pangrčič and has been an
independent legal entity with the name Kovis Livarna, d.o.o., since
1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in
thebusinessenvironment.
Foundryprovidescastingsforcustomersfromvariousindustries:
źthemanufactureofrailwayvehicles,
źmachinebuilding,
źtheproductionofagriculturalmachinery,
źtheproductionofconstructionmachinery,
źtheproductionofpumps,fittingsandvalves,
źcastingsforconstruction...
Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis
Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of
consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption
annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas,
water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no
powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers.
www.iskra.eu
Situation before the introduction of our system
Web
Clients
System
Server
(local or
remote)
Power quality
meter point
Database
Data
Collector
Web
Server
Remote
System
Data
Monitoring
Electrical energy
meter points
Electrical parameter
meter points
Electrical energy
meter points
Gas/Water/Electricity
meter point
Remote Gas/Water
meter point Remote
Device
Setting & Monitor
Remote
Device
Setting & Monitor
DESKTOP
client
LAN
SERIAL
LPR
Our Solution
ź
ź
ź
ź
ź
ź
Data aquisition & analysis
Three arch architecture
Real time alarm management
Data access administration
Power quality reports
Graphical monitoring
To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this
reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments
wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral
transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet
converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected
measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power,
currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy
meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz)
for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a
centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current
transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a
PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair.
Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator
LPR Concentrator
Measuring Centres
Network RecorderBenefits MC 750 Benefits C100
Key user benefits
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
8MBflashmemoryforrecorder-MC350
4Energycounters
AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s)
Frequencyrangefrom16Hzto400Hz
Upto2tariffinputs(option)
Upto2pulseorrelayoutputs(option)
ACorUniversal(option)powersupply
Multilingualsupport(13languages)
Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350
MODBUS communication protocol supported
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.)
.
.
.
.
.
ź
ź
ź
ź
ź
ź
ź
ź
LPR(868MHz)two-waycommunication(typically300mrange)
Lowpowerconsumption-5yearswithoutbatteryreplacement
Batterystatusdisplay
ATEXZone0certifiedforuseinhazardousgasareas
Temperaturemeasurement(optional)
100%reliablepulsesdetection
Remote/localsetup
AMRforgas,waterandothercounterswithpulseoutput
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
Accuracyclass0.5(optional0.2)
Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash)
RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication
MODBUSandDNP3communicationprotocol
Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs)
UniversalorACpowersupply
Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency
Multilingualsupport
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź
ź
ź
ź
ź
ź
ź
C2counterscommunicatorscontrol
LPR(868Mhz)two-waycommunication(typically300m)
Communicationbridging(meshedtype-repeatermode)
Powersupplyfromthenetwork
Datastoragefromupto100C2communicators
Remote/localsetup
ForsendingAMRdata
Description of MiSmart software
MC 750 C2 C100MC 350 MC 750 C2 C100MC 350
With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive
power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption.
Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond,
without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables
better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The
system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability
isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
Our Solution
ź
ź
ź
ź
ź
ź
Data aquisition & analysis
Three arch architecture
Real time alarm management
Data access administration
Power quality reports
Graphical monitoring
To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this
reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments
wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral
transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet
converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected
measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power,
currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy
meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz)
for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a
centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current
transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a
PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair.
Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator
LPR Concentrator
Measuring Centres
Network RecorderBenefits MC 750 Benefits C100
Key user benefits
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
8MBflashmemoryforrecorder-MC350
4Energycounters
AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s)
Frequencyrangefrom16Hzto400Hz
Upto2tariffinputs(option)
Upto2pulseorrelayoutputs(option)
ACorUniversal(option)powersupply
Multilingualsupport(13languages)
Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350
MODBUS communication protocol supported
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.)
.
.
.
.
.
ź
ź
ź
ź
ź
ź
ź
ź
LPR(868MHz)two-waycommunication(typically300mrange)
Lowpowerconsumption-5yearswithoutbatteryreplacement
Batterystatusdisplay
ATEXZone0certifiedforuseinhazardousgasareas
Temperaturemeasurement(optional)
100%reliablepulsesdetection
Remote/localsetup
AMRforgas,waterandothercounterswithpulseoutput
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
Accuracyclass0.5(optional0.2)
Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash)
RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication
MODBUSandDNP3communicationprotocol
Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs)
UniversalorACpowersupply
Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency
Multilingualsupport
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź
ź
ź
ź
ź
ź
ź
C2counterscommunicatorscontrol
LPR(868Mhz)two-waycommunication(typically300m)
Communicationbridging(meshedtype-repeatermode)
Powersupplyfromthenetwork
Datastoragefromupto100C2communicators
Remote/localsetup
ForsendingAMRdata
Description of MiSmart software
MC 750 C2 C100MC 350 MC 750 C2 C100MC 350
With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive
power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption.
Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond,
without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables
better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The
system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability
isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
Our Solution
ź
ź
ź
ź
ź
ź
Data aquisition & analysis
Three arch architecture
Real time alarm management
Data access administration
Power quality reports
Graphical monitoring
To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this
reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments
wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral
transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet
converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected
measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power,
currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy
meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz)
for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a
centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current
transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a
PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair.
Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator
LPR Concentrator
Measuring Centres
Network RecorderBenefits MC 750 Benefits C100
Key user benefits
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
8MBflashmemoryforrecorder-MC350
4Energycounters
AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s)
Frequencyrangefrom16Hzto400Hz
Upto2tariffinputs(option)
Upto2pulseorrelayoutputs(option)
ACorUniversal(option)powersupply
Multilingualsupport(13languages)
Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350
MODBUS communication protocol supported
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.)
.
.
.
.
.
ź
ź
ź
ź
ź
ź
ź
ź
LPR(868MHz)two-waycommunication(typically300mrange)
Lowpowerconsumption-5yearswithoutbatteryreplacement
Batterystatusdisplay
ATEXZone0certifiedforuseinhazardousgasareas
Temperaturemeasurement(optional)
100%reliablepulsesdetection
Remote/localsetup
AMRforgas,waterandothercounterswithpulseoutput
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
Accuracyclass0.5(optional0.2)
Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash)
RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication
MODBUSandDNP3communicationprotocol
Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs)
UniversalorACpowersupply
Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency
Multilingualsupport
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź
ź
ź
ź
ź
ź
ź
C2counterscommunicatorscontrol
LPR(868Mhz)two-waycommunication(typically300m)
Communicationbridging(meshedtype-repeatermode)
Powersupplyfromthenetwork
Datastoragefromupto100C2communicators
Remote/localsetup
ForsendingAMRdata
Description of MiSmart software
MC 750 C2 C100MC 350 MC 750 C2 C100MC 350
With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive
power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption.
Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond,
without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables
better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The
system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability
isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
Our Solution
ź
ź
ź
ź
ź
ź
Data aquisition & analysis
Three arch architecture
Real time alarm management
Data access administration
Power quality reports
Graphical monitoring
To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this
reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments
wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral
transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet
converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected
measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power,
currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy
meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz)
for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a
centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current
transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a
PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair.
Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator
LPR Concentrator
Measuring Centres
Network RecorderBenefits MC 750 Benefits C100
Key user benefits
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
8MBflashmemoryforrecorder-MC350
4Energycounters
AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s)
Frequencyrangefrom16Hzto400Hz
Upto2tariffinputs(option)
Upto2pulseorrelayoutputs(option)
ACorUniversal(option)powersupply
Multilingualsupport(13languages)
Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350
MODBUS communication protocol supported
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.)
.
.
.
.
.
ź
ź
ź
ź
ź
ź
ź
ź
LPR(868MHz)two-waycommunication(typically300mrange)
Lowpowerconsumption-5yearswithoutbatteryreplacement
Batterystatusdisplay
ATEXZone0certifiedforuseinhazardousgasareas
Temperaturemeasurement(optional)
100%reliablepulsesdetection
Remote/localsetup
AMRforgas,waterandothercounterswithpulseoutput
ź
ź
ź
ź
ź
ź
ź
ź
ź
ź
Accuracyclass0.5(optional0.2)
Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash)
RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication
MODBUSandDNP3communicationprotocol
Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs)
UniversalorACpowersupply
Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency
Multilingualsupport
User-friendly PC MiQen software
Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź
ź
ź
ź
ź
ź
ź
C2counterscommunicatorscontrol
LPR(868Mhz)two-waycommunication(typically300m)
Communicationbridging(meshedtype-repeatermode)
Powersupplyfromthenetwork
Datastoragefromupto100C2communicators
Remote/localsetup
ForsendingAMRdata
Description of MiSmart software
MC 750 C2 C100MC 350 MC 750 C2 C100MC 350
With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive
power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption.
Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond,
without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables
better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The
system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability
isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
Energysector
Instruments Remote Monitoring
in Kovis Group
Input/Output Modules Use
• Published by Iskra, d.d. • Version 1.0 April 2015
Input signals of PLC
Measurement of water, heat, gas etc. consumption
Substation control accessOvervoltage protection
Measurement of solar radiation, transformer
station temperature, wind speed etc.
Control Facts about Kovis Livarna
Auxiliary inputs
Use of Input /Output Modules
Power quality analyser functions also as a secondary protection device
High accurate data about consumption
Up to 32 alarms
Fast notification of faults in a system
Four energy counters for four-quadrant metering
Can be viewed on device or downloaded
Alarm
Energy
About Kovis Livarna d.o.o.
Situation before the intrduction of our system
The tradition of the foundry goes back to 1968. In the 90s, we
produced castings under the name of Livarna Štore. Since 1996, the
foundry has been wholly owned by Anton Pangrčič and has been an
independent legal entity with the name Kovis Livarna, d.o.o., since
1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in
thebusinessenvironment.
Foundryprovidescastingsforcustomersfromvariousindustries:
źthemanufactureofrailwayvehicles,
źmachinebuilding,
źtheproductionofagriculturalmachinery,
źtheproductionofconstructionmachinery,
źtheproductionofpumps,fittingsandvalves,
źcastingsforconstruction...
Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis
Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of
consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption
annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas,
water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no
powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers.
www.iskra.eu
Situation before the introduction of our system
Web
Clients
System
Server
(local or
remote)
Power quality
meter point
Database
Data
Collector
Web
Server
Remote
System
Data
Monitoring
Electrical energy
meter points
Electrical parameter
meter points
Electrical energy
meter points
Gas/Water/Electricity
meter point
Remote Gas/Water
meter point Remote
Device
Setting & Monitor
Remote
Device
Setting & Monitor
DESKTOP
client
LAN
SERIAL
LPR
Energysector
Instruments Remote Monitoring
in Kovis Group
Input/Output Modules Use
• Published by Iskra, d.d. • Version 1.0 April 2015
Input signals of PLC
Measurement of water, heat, gas etc. consumption
Substation control accessOvervoltage protection
Measurement of solar radiation, transformer
station temperature, wind speed etc.
Control Facts about Kovis Livarna
Auxiliary inputs
Use of Input /Output Modules
Power quality analyser functions also as a secondary protection device
High accurate data about consumption
Up to 32 alarms
Fast notification of faults in a system
Four energy counters for four-quadrant metering
Can be viewed on device or downloaded
Alarm
Energy
About Kovis Livarna d.o.o.
Situation before the intrduction of our system
The tradition of the foundry goes back to 1968. In the 90s, we
produced castings under the name of Livarna Štore. Since 1996, the
foundry has been wholly owned by Anton Pangrčič and has been an
independent legal entity with the name Kovis Livarna, d.o.o., since
1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in
thebusinessenvironment.
Foundryprovidescastingsforcustomersfromvariousindustries:
źthemanufactureofrailwayvehicles,
źmachinebuilding,
źtheproductionofagriculturalmachinery,
źtheproductionofconstructionmachinery,
źtheproductionofpumps,fittingsandvalves,
źcastingsforconstruction...
Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis
Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of
consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption
annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas,
water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no
powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers.
www.iskra.eu
Situation before the introduction of our system
Web
Clients
System
Server
(local or
remote)
Power quality
meter point
Database
Data
Collector
Web
Server
Remote
System
Data
Monitoring
Electrical energy
meter points
Electrical parameter
meter points
Electrical energy
meter points
Gas/Water/Electricity
meter point
Remote Gas/Water
meter point Remote
Device
Setting & Monitor
Remote
Device
Setting & Monitor
DESKTOP
client
LAN
SERIAL
LPR

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Case study-Kovis

  • 1.
  • 2. Energysector Instruments Remote Monitoring in Kovis Group Input/Output Modules Use • Published by Iskra, d.d. • Version 1.0 April 2015 Input signals of PLC Measurement of water, heat, gas etc. consumption Substation control accessOvervoltage protection Measurement of solar radiation, transformer station temperature, wind speed etc. Control Facts about Kovis Livarna Auxiliary inputs Use of Input /Output Modules Power quality analyser functions also as a secondary protection device High accurate data about consumption Up to 32 alarms Fast notification of faults in a system Four energy counters for four-quadrant metering Can be viewed on device or downloaded Alarm Energy About Kovis Livarna d.o.o. Situation before the intrduction of our system The tradition of the foundry goes back to 1968. In the 90s, we produced castings under the name of Livarna Štore. Since 1996, the foundry has been wholly owned by Anton Pangrčič and has been an independent legal entity with the name Kovis Livarna, d.o.o., since 1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in thebusinessenvironment. Foundryprovidescastingsforcustomersfromvariousindustries: źthemanufactureofrailwayvehicles, źmachinebuilding, źtheproductionofagriculturalmachinery, źtheproductionofconstructionmachinery, źtheproductionofpumps,fittingsandvalves, źcastingsforconstruction... Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas, water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers. www.iskra.eu Situation before the introduction of our system Web Clients System Server (local or remote) Power quality meter point Database Data Collector Web Server Remote System Data Monitoring Electrical energy meter points Electrical parameter meter points Electrical energy meter points Gas/Water/Electricity meter point Remote Gas/Water meter point Remote Device Setting & Monitor Remote Device Setting & Monitor DESKTOP client LAN SERIAL LPR
  • 3. Our Solution ź ź ź ź ź ź Data aquisition & analysis Three arch architecture Real time alarm management Data access administration Power quality reports Graphical monitoring To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power, currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz) for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair. Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator LPR Concentrator Measuring Centres Network RecorderBenefits MC 750 Benefits C100 Key user benefits ź ź ź ź ź ź ź ź ź ź ź ź 8MBflashmemoryforrecorder-MC350 4Energycounters AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s) Frequencyrangefrom16Hzto400Hz Upto2tariffinputs(option) Upto2pulseorrelayoutputs(option) ACorUniversal(option)powersupply Multilingualsupport(13languages) Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350 MODBUS communication protocol supported User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.) . . . . . ź ź ź ź ź ź ź ź LPR(868MHz)two-waycommunication(typically300mrange) Lowpowerconsumption-5yearswithoutbatteryreplacement Batterystatusdisplay ATEXZone0certifiedforuseinhazardousgasareas Temperaturemeasurement(optional) 100%reliablepulsesdetection Remote/localsetup AMRforgas,waterandothercounterswithpulseoutput ź ź ź ź ź ź ź ź ź ź Accuracyclass0.5(optional0.2) Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash) RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication MODBUSandDNP3communicationprotocol Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs) UniversalorACpowersupply Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency Multilingualsupport User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź ź ź ź ź ź ź C2counterscommunicatorscontrol LPR(868Mhz)two-waycommunication(typically300m) Communicationbridging(meshedtype-repeatermode) Powersupplyfromthenetwork Datastoragefromupto100C2communicators Remote/localsetup ForsendingAMRdata Description of MiSmart software MC 750 C2 C100MC 350 MC 750 C2 C100MC 350 With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption. Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond, without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
  • 4. Our Solution ź ź ź ź ź ź Data aquisition & analysis Three arch architecture Real time alarm management Data access administration Power quality reports Graphical monitoring To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power, currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz) for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair. Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator LPR Concentrator Measuring Centres Network RecorderBenefits MC 750 Benefits C100 Key user benefits ź ź ź ź ź ź ź ź ź ź ź ź 8MBflashmemoryforrecorder-MC350 4Energycounters AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s) Frequencyrangefrom16Hzto400Hz Upto2tariffinputs(option) Upto2pulseorrelayoutputs(option) ACorUniversal(option)powersupply Multilingualsupport(13languages) Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350 MODBUS communication protocol supported User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.) . . . . . ź ź ź ź ź ź ź ź LPR(868MHz)two-waycommunication(typically300mrange) Lowpowerconsumption-5yearswithoutbatteryreplacement Batterystatusdisplay ATEXZone0certifiedforuseinhazardousgasareas Temperaturemeasurement(optional) 100%reliablepulsesdetection Remote/localsetup AMRforgas,waterandothercounterswithpulseoutput ź ź ź ź ź ź ź ź ź ź Accuracyclass0.5(optional0.2) Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash) RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication MODBUSandDNP3communicationprotocol Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs) UniversalorACpowersupply Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency Multilingualsupport User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź ź ź ź ź ź ź C2counterscommunicatorscontrol LPR(868Mhz)two-waycommunication(typically300m) Communicationbridging(meshedtype-repeatermode) Powersupplyfromthenetwork Datastoragefromupto100C2communicators Remote/localsetup ForsendingAMRdata Description of MiSmart software MC 750 C2 C100MC 350 MC 750 C2 C100MC 350 With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption. Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond, without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
  • 5. Our Solution ź ź ź ź ź ź Data aquisition & analysis Three arch architecture Real time alarm management Data access administration Power quality reports Graphical monitoring To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power, currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz) for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair. Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator LPR Concentrator Measuring Centres Network RecorderBenefits MC 750 Benefits C100 Key user benefits ź ź ź ź ź ź ź ź ź ź ź ź 8MBflashmemoryforrecorder-MC350 4Energycounters AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s) Frequencyrangefrom16Hzto400Hz Upto2tariffinputs(option) Upto2pulseorrelayoutputs(option) ACorUniversal(option)powersupply Multilingualsupport(13languages) Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350 MODBUS communication protocol supported User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.) . . . . . ź ź ź ź ź ź ź ź LPR(868MHz)two-waycommunication(typically300mrange) Lowpowerconsumption-5yearswithoutbatteryreplacement Batterystatusdisplay ATEXZone0certifiedforuseinhazardousgasareas Temperaturemeasurement(optional) 100%reliablepulsesdetection Remote/localsetup AMRforgas,waterandothercounterswithpulseoutput ź ź ź ź ź ź ź ź ź ź Accuracyclass0.5(optional0.2) Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash) RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication MODBUSandDNP3communicationprotocol Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs) UniversalorACpowersupply Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency Multilingualsupport User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź ź ź ź ź ź ź C2counterscommunicatorscontrol LPR(868Mhz)two-waycommunication(typically300m) Communicationbridging(meshedtype-repeatermode) Powersupplyfromthenetwork Datastoragefromupto100C2communicators Remote/localsetup ForsendingAMRdata Description of MiSmart software MC 750 C2 C100MC 350 MC 750 C2 C100MC 350 With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption. Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond, without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
  • 6. Our Solution ź ź ź ź ź ź Data aquisition & analysis Three arch architecture Real time alarm management Data access administration Power quality reports Graphical monitoring To be more cost effective the management of Kovis Livarna wanted to have better insight into energy consumption of the factory. For this reason we proposed an installation of Iskra electrical measuring instruments at different measuring points within the factory. Instruments wereplacedatstrategicbigenergyconsumptionlocationsthroughoutthefactory(electricfurnaces,robots,cranesetc.)aswellasinthecentral transformer station. We installed 44 low-end instruments (20 MC 330 and 24 MC 350). For communication we used the serial/Ethernet converter MI 488 device, which enables MODBUS polling of relevant data registers from the before mentioned instruments. We also collected measurements from 5 ethernet-enabled MC 750 network recorders. All measuring instruments monitor: energy, active power, reactive power, currents, voltages and phase angles. For measuring of electrical energy consumption of crucial large consumers we distributed 23 energy meters (MC 330 and WS 1302) throughout the factory. Via pulse outputs they were connected to low power radio C2 wireless devices (868 MHz) for sending data into C100 wireless communication receivers. Through C100 energy consumption data is then sent via Ethernet, into a centralized dedicated MiSmart server which is located within the company's LAN. We also equipped all measuring equipment with current transformers to do required current measurements. One of the C2 communication devices has been connected via pulse inputs (through a PLC)intoanaircompressorinordertomeasureconsumptionofcompressedair. Benefits MC 3x0Our solution Benefits C2 Low power Radio Counters Communicator LPR Concentrator Measuring Centres Network RecorderBenefits MC 750 Benefits C100 Key user benefits ź ź ź ź ź ź ź ź ź ź ź ź 8MBflashmemoryforrecorder-MC350 4Energycounters AccuracyclassU,I,P0.5,activeenergyClass1(optional0.5s) Frequencyrangefrom16Hzto400Hz Upto2tariffinputs(option) Upto2pulseorrelayoutputs(option) ACorUniversal(option)powersupply Multilingualsupport(13languages) Isolated communication RS485 or RS232 up to 115,200 bit/s or USB 2.0 - MC 350 MODBUS communication protocol supported User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan60quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,etc.) . . . . . ź ź ź ź ź ź ź ź LPR(868MHz)two-waycommunication(typically300mrange) Lowpowerconsumption-5yearswithoutbatteryreplacement Batterystatusdisplay ATEXZone0certifiedforuseinhazardousgasareas Temperaturemeasurement(optional) 100%reliablepulsesdetection Remote/localsetup AMRforgas,waterandothercounterswithpulseoutput ź ź ź ź ź ź ź ź ź ź Accuracyclass0.5(optional0.2) Recordingupto32measurandsand32alarmsintheinternalmemory(8MBflash) RS232/RS485communicationupto115,200bit/sorEthernet/USBcommunication MODBUSandDNP3communicationprotocol Upto4inputsoroutputs(analogueoutputs,analogueinputs,pulseoutputs,alarmoutputs,tariffinputs,digitalinputs) UniversalorACpowersupply Adjustabletariffclock,displayofelectricenergyconsumptioninoptionalcurrency Multilingualsupport User-friendly PC MiQen software Measurementsofinstantaneousvaluesofmorethan1400quantities(U,I,P,Q,S,PF,PA,f,ϕ,THD,MD,energy,energycostbytariffs,etc.) ź ź ź ź ź ź ź C2counterscommunicatorscontrol LPR(868Mhz)two-waycommunication(typically300m) Communicationbridging(meshedtype-repeatermode) Powersupplyfromthenetwork Datastoragefromupto100C2communicators Remote/localsetup ForsendingAMRdata Description of MiSmart software MC 750 C2 C100MC 350 MC 750 C2 C100MC 350 With our system the customer now gets remote and centralized key electrical parameter data for monitoring of energy, active power, reactive power, currents, voltages, phase angles with special emphasis on electrical energy and reagent (gass, water, compressed air) consumption. Key decision makers are now able to receive real-time information on the operation of installed equipment and are also able to respond, without delay, to possible failures. They can make operational and strategic decisions based on failure analysis. The system also enables better supervision over energy losses within the factory as well as better and faster maintenance planning according to historic data. The system architecture is modular and so easily extendable to other locations and measurement points. Also a quick Excel data export capability isavailableforregulatorreportingwhichenablesthecustomertohaveenergyconsumptionreportsreadyafterafewclicks.
  • 7. Energysector Instruments Remote Monitoring in Kovis Group Input/Output Modules Use • Published by Iskra, d.d. • Version 1.0 April 2015 Input signals of PLC Measurement of water, heat, gas etc. consumption Substation control accessOvervoltage protection Measurement of solar radiation, transformer station temperature, wind speed etc. Control Facts about Kovis Livarna Auxiliary inputs Use of Input /Output Modules Power quality analyser functions also as a secondary protection device High accurate data about consumption Up to 32 alarms Fast notification of faults in a system Four energy counters for four-quadrant metering Can be viewed on device or downloaded Alarm Energy About Kovis Livarna d.o.o. Situation before the intrduction of our system The tradition of the foundry goes back to 1968. In the 90s, we produced castings under the name of Livarna Štore. Since 1996, the foundry has been wholly owned by Anton Pangrčič and has been an independent legal entity with the name Kovis Livarna, d.o.o., since 1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in thebusinessenvironment. Foundryprovidescastingsforcustomersfromvariousindustries: źthemanufactureofrailwayvehicles, źmachinebuilding, źtheproductionofagriculturalmachinery, źtheproductionofconstructionmachinery, źtheproductionofpumps,fittingsandvalves, źcastingsforconstruction... Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas, water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers. www.iskra.eu Situation before the introduction of our system Web Clients System Server (local or remote) Power quality meter point Database Data Collector Web Server Remote System Data Monitoring Electrical energy meter points Electrical parameter meter points Electrical energy meter points Gas/Water/Electricity meter point Remote Gas/Water meter point Remote Device Setting & Monitor Remote Device Setting & Monitor DESKTOP client LAN SERIAL LPR
  • 8. Energysector Instruments Remote Monitoring in Kovis Group Input/Output Modules Use • Published by Iskra, d.d. • Version 1.0 April 2015 Input signals of PLC Measurement of water, heat, gas etc. consumption Substation control accessOvervoltage protection Measurement of solar radiation, transformer station temperature, wind speed etc. Control Facts about Kovis Livarna Auxiliary inputs Use of Input /Output Modules Power quality analyser functions also as a secondary protection device High accurate data about consumption Up to 32 alarms Fast notification of faults in a system Four energy counters for four-quadrant metering Can be viewed on device or downloaded Alarm Energy About Kovis Livarna d.o.o. Situation before the intrduction of our system The tradition of the foundry goes back to 1968. In the 90s, we produced castings under the name of Livarna Štore. Since 1996, the foundry has been wholly owned by Anton Pangrčič and has been an independent legal entity with the name Kovis Livarna, d.o.o., since 1999. In its history, Kovis Livarna, d.o.o., has faced many challenges in thebusinessenvironment. Foundryprovidescastingsforcustomersfromvariousindustries: źthemanufactureofrailwayvehicles, źmachinebuilding, źtheproductionofagriculturalmachinery, źtheproductionofconstructionmachinery, źtheproductionofpumps,fittingsandvalves, źcastingsforconstruction... Because of a lack of power quality and consumption information there were big challenges to face before the introduction of our system. Kovis Livarna didn't have any information about energy consumption of different machines. It was almost impossible to determine the amount of consumed energy within the factory in relation to a particular large consumer (machine). They had difficulties composing energy consumption annual reports for regulator (IEC standardization) purposes. Supervision and determination of energy leakages from different sources like gas, water, compressed air or electricity within the factory was also very difficult. Prediction of energy consumption was complicated, because no powerprofilehistoricdatawasavailable.Theyhadnomeanstocentrallymonitortheirlargeenergyconsumers. www.iskra.eu Situation before the introduction of our system Web Clients System Server (local or remote) Power quality meter point Database Data Collector Web Server Remote System Data Monitoring Electrical energy meter points Electrical parameter meter points Electrical energy meter points Gas/Water/Electricity meter point Remote Gas/Water meter point Remote Device Setting & Monitor Remote Device Setting & Monitor DESKTOP client LAN SERIAL LPR