2. 2Marek.Piatkowski@Rogers.com
Production
Scheduling Boards
Small Lot Production
Thinkingwin, Win, WIN
Introduction - Marek Piatkowski
Professional Background
Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from
1987-1994
TPS/Lean Transformation Consulting - since 1994
Professional Affiliations
TWI Network – John Shook, Founder
Lean Enterprise Institute (LEI) – Jim Womack
Lean Enterprise Academy (LEA) – Daniel Jones
CCM/CAINTRA – Monterrey, Mexico
SME, AME, ASQ, CME
Lean Manufacturing Solutions - Toronto, Canada
http://twi-network.com
4. 4Marek.Piatkowski@Rogers.com
Production
Scheduling Boards
Small Lot Production
Thinkingwin, Win, WIN
Kanban based Pull
Basic Concept
1. Each process has a supermarket which holds the product it produces.
2. Replenishment of the supermarket is the basic objective
3. Parts are delivered between processes using a Kanban signal
4. Shipment to the Customer generates a delivery and production requirement
5. Only one department is scheduled - Pacemaker
Customer
WKB
PKBPKB WKB
Scheduling Dept. Order
WIPWIP FG Inv.
WKB
5. 5Marek.Piatkowski@Rogers.com
Production
Scheduling Boards
Small Lot Production
Thinkingwin, Win, WIN
Production Scheduling Boards
There are two types of Kanban Production Scheduling Boards
“The Big Picture Board” – Kanban Board
To schedule production for a large department or the whole factory
To show status of all Kanbans in production
To show inventory levels, shortages, issues and urgencies
Located in a central place
Individual Process or a Line Scheduling Boards
To show a production schedule for individual work areas, work cells, etc …
To show production sequence and quantities
Located near individual machines or operations
28. 28Marek.Piatkowski@Rogers.com
Production
Scheduling Boards
Small Lot Production
Thinkingwin, Win, WIN
Changing the World. One Transformation at a time
This presentation is an intellectual property of W3 Group Canada Inc.
No parts of this document can be copied or reproduced
without written permission from:
Marek Piatkowski
W3 Group Canada Inc.
iPhone: 416-235-2631
Cell: 248-207-0416
Marek.Piatkowski@rogers.com
http://twi-network.com
29. 29Marek.Piatkowski@Rogers.com
Production
Scheduling Boards
Small Lot Production
Thinkingwin, Win, WIN
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