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ii
ACKNOWLEDGEMENT
I take this opportunity to express my deep sense of gratitude to my guide Er. Narendar
Bansal (Head of department, Mechanical Engineering) of our esteemed institution
JMIETI for their enlightening guidance, untiring interest, constructive criticism and for
giving me valuable time even beyond office hours. Needless to say, that without their
suggestions and guidance my industrial training dream never fulfilled.
I am greatly indebted to team of โ€œChanderpur Works Pvt. Ltd.โ€, Yamuna Nagar for
giving precious time to complete my training and I want to devote specifically thanks for
quality head, Cement plant for their co-operation and continuous encouragement
throughout the training period.
Thanks is also due for the Mr. Deepak Chokker, Machine Shop Engineer, Mechanical
Department in Chanderpur Works for his costly guidance and to each and every member
of the Mechanical Department and Mechanical Workshop of Chanderpur Works for giving
me the desired knowledge.
Name
Roll No.
iii
PREFACE
Beginning of a system project was entirely sudden but it comes by result of discussion,
consultation and contemplation. Problem unsolved here can never be satisfactory
eliminating later. But when I completed my project, I felt lot more confident. Now I can
do a new job more confidently and in a better way.
Practical training is the essential part of engineering study. It familiarises with the
practical aspects in the industry. We get knowledge of design, development, production
and quality of the product in the industry.
I feel proud of receiving the training at โ€œChanderpur Works Pvt. Ltd.โ€, Yamuna Nagar
which is one of the top most industries in India.
Name
Roll No.
iv
CONTENTS
Particulars Page No.
Certificate i
Acknowledgement ii
Preface iii
Contents iv-v
List of Figures vi
List of Tables vii
S. No. Topics Page No.
1. INTRODUCTION 1-2
1.1 INTRODUCTIONTO ORGANISATION 1
1.2 IN PURSUIT OF EXCELLENCE 1-2
1.3 OUR PRODUCTS 2
1.4 OUR VISIONS 2
1.5 OUR PATRONS 2
2. PROJECT WORK 3-16
2.1 BALL MILL 3-5
2.1.1 DESCRIPTION 3-4
2.1.2 WORKING 4
2.1.3 APPLICATIONS 4-5
2.2 ROLLER MILL 6
2.2.1 DESCRIPTION 6
2.2.2 WORKING PRINCIPLE 6
2.2.3 APPLICATIONS 6
v
2.3 ROTARY KILN 7-8
2.3.1 DESCRIPTION 7
2.3.2 CONSTRUCTION 7
2.3.3 WORKING 7
2.3.4 OTHER EQUIPMENTS 8
2.4 SYSTEM REQUIREMENTS 9-11
2.4.1 MANUFACTURE OF CEMENT 9
2.4.2 PROPERTIES OF CEMENT 9-10
2.4.3 TEMPERATURE CONTROL 10
2.4.4 CLINKER HARDNESS 10
2.4.5 KEY PROPERTIES OF GRINDING MEDIA 11
2.5 WELDING TECHNIQUES 12-16
2.5.1 GAS TUNGSTEN ARC WELDING 12-13
2.5.1.1 TIG WELDING PRINCIPLE 12-13
2.5.1.2 APPLICATIONS 13
2.5.2 SUBMERGEDARC WELDING 14-16
2.5.2.1 FEATURES 14
2.5.2.2 WELDING OPERATION 15-16
3. RESULT & DISCUSSION 17
3.1 RESULT 17
3.2 DISCUSSION 17
4. CONCLUSION 18
4.1 CONCLUSION 18
REFERENCES
vi
LIST OF FIGURES
S. No. Figure No. Particulars Page
No.
1. Figure 2.1.1 Ball Mill 3
2. Figure 2.1.2 Ball Mill Layout 4
3. Figure 2.2.1 Roller Mill 6
4. Figure 2.3.1 Rotary Kiln 7
5. Figure 2.3.2 Rotary Kiln Layout 8
6. Figure 2.4.1 Cement Clinkers 11
7. Figure 2.5.1 Gas Tungsten Arc Welding 13
8. Figure 2.5.2 Submerged Arc Welding 15
vii
LIST OF TABLES
S. No. Table No. Particulars Page No.
1. Table 1.1 Company Profile 1

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Cpg contents

  • 1. ii ACKNOWLEDGEMENT I take this opportunity to express my deep sense of gratitude to my guide Er. Narendar Bansal (Head of department, Mechanical Engineering) of our esteemed institution JMIETI for their enlightening guidance, untiring interest, constructive criticism and for giving me valuable time even beyond office hours. Needless to say, that without their suggestions and guidance my industrial training dream never fulfilled. I am greatly indebted to team of โ€œChanderpur Works Pvt. Ltd.โ€, Yamuna Nagar for giving precious time to complete my training and I want to devote specifically thanks for quality head, Cement plant for their co-operation and continuous encouragement throughout the training period. Thanks is also due for the Mr. Deepak Chokker, Machine Shop Engineer, Mechanical Department in Chanderpur Works for his costly guidance and to each and every member of the Mechanical Department and Mechanical Workshop of Chanderpur Works for giving me the desired knowledge. Name Roll No.
  • 2. iii PREFACE Beginning of a system project was entirely sudden but it comes by result of discussion, consultation and contemplation. Problem unsolved here can never be satisfactory eliminating later. But when I completed my project, I felt lot more confident. Now I can do a new job more confidently and in a better way. Practical training is the essential part of engineering study. It familiarises with the practical aspects in the industry. We get knowledge of design, development, production and quality of the product in the industry. I feel proud of receiving the training at โ€œChanderpur Works Pvt. Ltd.โ€, Yamuna Nagar which is one of the top most industries in India. Name Roll No.
  • 3. iv CONTENTS Particulars Page No. Certificate i Acknowledgement ii Preface iii Contents iv-v List of Figures vi List of Tables vii S. No. Topics Page No. 1. INTRODUCTION 1-2 1.1 INTRODUCTIONTO ORGANISATION 1 1.2 IN PURSUIT OF EXCELLENCE 1-2 1.3 OUR PRODUCTS 2 1.4 OUR VISIONS 2 1.5 OUR PATRONS 2 2. PROJECT WORK 3-16 2.1 BALL MILL 3-5 2.1.1 DESCRIPTION 3-4 2.1.2 WORKING 4 2.1.3 APPLICATIONS 4-5 2.2 ROLLER MILL 6 2.2.1 DESCRIPTION 6 2.2.2 WORKING PRINCIPLE 6 2.2.3 APPLICATIONS 6
  • 4. v 2.3 ROTARY KILN 7-8 2.3.1 DESCRIPTION 7 2.3.2 CONSTRUCTION 7 2.3.3 WORKING 7 2.3.4 OTHER EQUIPMENTS 8 2.4 SYSTEM REQUIREMENTS 9-11 2.4.1 MANUFACTURE OF CEMENT 9 2.4.2 PROPERTIES OF CEMENT 9-10 2.4.3 TEMPERATURE CONTROL 10 2.4.4 CLINKER HARDNESS 10 2.4.5 KEY PROPERTIES OF GRINDING MEDIA 11 2.5 WELDING TECHNIQUES 12-16 2.5.1 GAS TUNGSTEN ARC WELDING 12-13 2.5.1.1 TIG WELDING PRINCIPLE 12-13 2.5.1.2 APPLICATIONS 13 2.5.2 SUBMERGEDARC WELDING 14-16 2.5.2.1 FEATURES 14 2.5.2.2 WELDING OPERATION 15-16 3. RESULT & DISCUSSION 17 3.1 RESULT 17 3.2 DISCUSSION 17 4. CONCLUSION 18 4.1 CONCLUSION 18 REFERENCES
  • 5. vi LIST OF FIGURES S. No. Figure No. Particulars Page No. 1. Figure 2.1.1 Ball Mill 3 2. Figure 2.1.2 Ball Mill Layout 4 3. Figure 2.2.1 Roller Mill 6 4. Figure 2.3.1 Rotary Kiln 7 5. Figure 2.3.2 Rotary Kiln Layout 8 6. Figure 2.4.1 Cement Clinkers 11 7. Figure 2.5.1 Gas Tungsten Arc Welding 13 8. Figure 2.5.2 Submerged Arc Welding 15
  • 6. vii LIST OF TABLES S. No. Table No. Particulars Page No. 1. Table 1.1 Company Profile 1