20ME702– MECHATRONICS -UNIT-1

2. Sensor
Sensor are devices which produce a
proportional output signal
(mechanical, electrical, magnetic etc.,)
when exposed to a physical
phenomenon (pressure, temperature,
displacement , force etc.,).

3. Transducer
Transducer are devices which
converts an input of one form of
energy in to an output of
another form of energy.

4. Performance terminology
• Static characteristics
– Static characteristics of an instrument are the
parameters which are more or less constant or varying
very slowly with time.
• Dynamic characteristics
– Sensors and actuators respond to inputs that change
with time. Dynamic characteristics of an instrument are
the parameters which are varying with time.

5. Static characteristics
 Range – e.g.: a thermocouple may have a range of -100
to 1000°C
 Span : maximum value of input – minimum value of
input
 Error : measured value – true input value
 Accuracy :
 Sensitivity: it is defined as the change in output per
change in input

6. Static characteristics
 Hysteresis: it is defined as the maximum difference
in output for a given input when this value is
approached from the opposite direction.
 Linearity: it is refer to the output that is directly
proportional to input over its entire range.

7. Static characteristics
• Repeatability: it is defined as the ability of the sensor
to give same output reading when the same input value
is applied repeatedly under the same operating
conditions.
• Reproducibility: it is defined as the degree of
closeness among the repeated measurements of the
output for the same value of input under the same
operating conditions at different times.

8. Static characteristics
 Stability : it means the ability of the sensor to
indicate the same output over a period of time for a
constant input.
 Dead time: it is the time taken by the sensor from the
application of input to begin its response and change.
 Resolution: it is defined as the smallest change that
can be detected by a sensor

9. Dynamic characteristics
 Response time
 Time constant
 Rise time
 Setting time

10. Displacement sensor
A displacement sensor is used to measure travel
range between where an object is and a reference
position. Displacement sensors can be used for
dimension measurement to determine an object's
height, thickness, and width in addition to travel
range.
 Potentiometer sensor
 Strain gauge sensor
 Capacitive sensor
 Inductive sensors (LVDT)

11. Potentiometer Displacement sensor
A potentiometer sensor measures the distance or displacement of an object in a linear
or rotary motion and converts it into an electrical signal.
Linear potentiometer

12. Potentiometer Displacement sensor
Rotary potentiometer

13. Potentiometer Displacement sensor
Potentiometer with voltage divider

14. Strain gauge Displacement sensor
strain gauges to measure the deformation of a beam under load, and to measure the
pressure /Force.
Strain gauge with Wheatstone bridge circuit

16. Capacitive displacement sensor
Capacitive displacement sensors operate by measuring changes in position.
Different form of capacitive sensor

17. Push – pull capacitive sensor
Capacitive proximity sensor

18. Inductive displacement sensor
Linear variable Differential Transformer (LVDT) -
to measure displacement.

19. Linear variable Differential Transformer (LVDT) output

20. Rotary variable Differential Transformer (RVDT)

21. Position sensors
position sensor is used for a sensor that gives a measure of the distance between a
reference point and the current location of the target
 potentiometer
 Capacitive sensor
 Inductive sensor
 Hall effect sensors
 Photoelectric sensor
 Optical encoder

22. Hall effect sensors
Hall effect sensors leverage magnetic fields to determine factors such as positioning,
proximity, displacement, speed, and current.
Principle of Hall effect

23. Hall effect Sensor

24. Fluid level Hall effect Sensor

25. Temperature sensors
A temperature sensor is a device that is designed to measure the degree of hotness or
coolness in an object.
 Bimetallic strips
 Resistance temperature detectors (RTDs)
 Thermistors
 Thermocouples
 Thermodiodes and transistors

26. Bimetallic strips
A bimetallic strip is used to convert a temperature change into mechanical displacement

27. Resistance temperature
detectors (RTDs)

28. Thermistors
Bead type have platinum wire sintered in to a ceramic body
(bead)
Metalized surface contact thermistors are called chips or
flakes

29. Thermocouple

30. Light sensors
 Photo resistors
 Photodiode
 phototransistors

31. Photodiode

32. Phototransistors
Phototransistor light detector circuit

33. Proximity sensor
 Optical encoders
 Hall Effect sensors
 Capacitive sensors
 Eddy current proximity sensors
 Inductive proximity sensors
 Pneumatic proximity sensors
 Proximity switches

34. Eddy current proximity sensors

35. Selection of sensors
 Accuracy required
 Precision
 Sensitivity
 Operating range
 Resolution
 Speed range
 Reliability
 Calibration
 The nature of output
 Linearity
 Environmental
conditions
 Interfacing
 Size and weight

36. THANK YOU