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Project Quarter Final Review May 21, 2010 Bill Ouellette Daniela Fritter David Scheuing Diane Mellett Elizabeth Crane Erika Szekeres Jagath Kadurugamuwa Mobley Kayla Carpenter Rui Zhang Steve Bromberg
Agenda (DRAFT) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quarter-  Integrated  Lotion/Substrate/Active Innovation ,[object Object],[object Object],[object Object],Non-wovens Actives Formulations Houdini Torino/ Whistler M&M Dashboard SOAR Linkers Paradigm Shift
Quarter Options All options require additional development Next Step Option Discovery to determine potential microefficacy, Continue Tietex development CHG + SDC + Tietex Optimize CHG formulation, Continue Tietex development CHG + Tietex Continue Tietex refinement, commercial development Baldy + Tietex Address Consumer/Micro hurdles Baldy + MTS/PGI or Ahlstrom
Substrate Progress Bill Ouellette
Quarter Substrate ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quarter Substrate ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quarter Substrate Options ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Now 18 Months
Quarter Substrate Options ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Now 18 Months
Quarter Substrate Options ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Now 18 Months
Quarter Substrate Options ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Now 18 Months
Quarter Consumer Testing CLT  (MR D0926) Purpose : screening study to determine types of low basis weight substrates that had potential to replace current Limitations : no in-home use—ratings based primarily on look/feel of substrate Results : Lower basis weight substrates that were perceived as more durable or having higher texture/scrubbability scored close to Torino Qualitatives Rnd 1  (MR 20112) Purpose : use in-home testing with sensitive panelists to see where lower basis weight substrates had advantages/disadvantages vs Torino Limitations : qualitative Results : Some substrates had unique features that could provide advantages vs current, but issues with stiffness led to lower perceived thickness Qualitatives Rmd 2  (MR 20475) Purpose:  use in-home testing with sensitive panelists to see whether improved versions of round 1 substrates have moved the needle Limitations:  qualitative Results:  have moved the needle somewhat on perceived thickness, but substrates were still perceived as thinner than Torino and need some further optimization. There is still optimization work to be done before any of the substrates could replace Torino/Whistler.  However, I am confident that some, if not ALL, of the tested substrates could achieve that status within a six to eighteen month time frame. 4 15 4 3 Samples Improved
Substrate Consumer Summary Lower cost Sustainability Lower cost May be fastest option to cost reduction Lower cost Scrubbing Lower cost Particle pickup Unique appearance Scrubbing Key Benefit of substrate Potential costovation for GreenWorks wipe. Increase stiffness & durability; add texture; decrease loading Do not recommend pursuing  – no unique benefit and high risk of consumers noticing low basis wt.  Work on hand feel & loading ratio; add embossing pattern to communicate premium substrate Continue to work on stiffness/perception of thickness; loading ratio. Implement solution to dispensing issues Where to go next? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Round 2 feedback n/a Increased stiffness & opacity Increased stiffness Increased stiffness & opacity Modifications Made Not tested ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Round 1 feedback Sellars MTS/PGI Ahlstrom Tietex Potential to mitigate through increasing stiffness and proper loading ratio
Next steps ,[object Object],[object Object],[object Object],[object Object]
Quarter Substrate Reco ,[object Object],[object Object],[object Object]
Baldy Formulation Characteristics - Starting Point Summarized Citrate/EDTA & PnP/IPA = Work in same “hydrophobic direction” vs. APG Filming/streaking/spreading  confounded  with citrate/EDTA adjustment Lotion release  confounded  with PnP/IPA Quat efficacy affected by pH (higher is better), hence citrate/EDTA “buffers” Quat  loss to pulp  decreases [quat]/[APG] and decreases efficacy
General Formulation Approach – CHG & SDC systems   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
General Formulation Principles + Substrate Changes + Lotion/Substrate Interactions = Lotion Iterations Select / Adjust Surfactant(s ) Minimize [surfactant ],  pH Adjust, check phase & chemical stability Compatible with Ag+ ions or Mixed Micelles with CHG Lotion – Substrate Interactions Torino benchmark (blended) Tietex iterations Handfeel Method Development Stickiness, Glide, Appearance – Single & Paired Consumer Release Profile Method Dev. Effect of [surfactant] & [solvents] Use conditions – folds, sidedness, etc.  Carrier Test Release Profile Team Handfeel Screens Performance Filming/Streaking Mirror/Tile Soil Removal Scrub Tests Learnings on surfactant type, level Antimicrobial Efficacy Screening (Peg test) CHG systems - Effects of-  [CHG], Non-ideal mixed micelles Hydrophilic/Hydrophobic Syndetics Pyrrolidone SDC systems  Effects of- [SDC], [Chelant]  Iterative Adjustment of Surfactant Package Lotion-Substrate Interactions – System  Limitations Release of antimicrobial actives from blended substrates Effects of emollients
CHG-Only Options That Leverage All Lotion/Substrate Interaction Learnings CHG 1 (Catanionic/Arginine) CHG 2, octyl pyrrolidone CHG 3, APP “Linker”  Total VOC = 0.167%, pH=9.5 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.010% L-arginine 0.012% Anionic surfactant (-) Coco fatty acid 0.17% C12 Amine oxide 0.12% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% water %active  Material Role Material Octyl pyrrolidone 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.057% Wetting Agent 0.06% C12 Amine oxide 0.24% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% water  %active Material Role Material 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.06% C12 Amine oxide 0.24% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% Water %active Material Role Material
Control of CHG Interactions with Others in System is Opportunity for Synergy CHG is incorporated into mixed micelles with other surfactants! “ Catanionic” Approach = CHG (+) paired with anionic (fatty acid) and nonionic, and arginine counterion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],CHG 1 CHG 2 Octyl pyrrolidone as a “solvent replacement” (non-VOC) ,[object Object],[object Object],[object Object],[object Object],CHG 3 Relatively simple “syndetic” system of novel alkyl polypentoside “APP” (or an APG) and amine oxide  ,[object Object],[object Object],[object Object],Message here about comparing systems – if wetting of CHG 2 is superior to the others and CDW benchmark – say so – other factors in ranking systems
CHG+ Adsorption to Pulp Can Be Decreased but not Eliminated On Torino Blended Substrate ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],On Tietex All Synthetic Substrate ,[object Object],[object Object],[object Object],On Tietex All Synthetic Substrate On Tietex All Synthetic Substrate On Tietex All Synthetic Substrate Reco = CHG Formulations Are Best When Used on All-Synthetic Substrates (Like Quats)
Learnings from Handfeel Evaluations – CHG Systems CHG Formulation 1, 2 and 3 vs. Benchmark lotion CDW on Tietex Summary of results B = Benchmark = CDW – Tietex Handfeel = function of [Hydrophobicity of surfactant package (-),    pH (neutral +),    solvent MEA (-),    phase transition during drying (-)] CHG 1 and 2: 50% panel do not see any difference. The other 50% notices that   CHG 1 is foamier, wetter and stickier than benchmark;   CHG 2 leaves less residue on hand than benchmark; stickier    when dry CHG 3: 70% panel do not see difference in immediate residue on hand and  residue after dry. The rest of panel   B is sticker, leaves more residue. Lower CHG level: B is stickier Emollient: Cromollient SCE Salinity scan: a hydrophobic oil  Phase compatibility with CHG formulation    okay But harmful to micro efficacy    No compelling reason to add Cromollient Implications for Lotion Formulation  Need a balance between surfactant hydrophobicity, pH, etc. Careful with emollient / moisturizer
Learnings from Handfeel Evaluations – CHG Systems Cromollient SCE (emollient) – Performance does not justify use Detrimental to antimicrobial efficacy of CHG – despite claims (Croda) and low use level
Carrier Test Lotion Release Profiles – CHG Systems Hydrophobicity of surfactant package / surfactant Conc.  are the keys to lotion release. CHG on Blended Substrates – loading ratio = 4.3 CHG alone does not exhibit surfactant properties Addition of surfactant / polymer to CHG produces crescent lotion release of similar lotion release Lotion release is indifferent to surfactant species and pH Wide range of CHG/ surfactant blends give similar profiles Slight effect of surfactant blend hydrophobicity can’t be used to practically increase last 5 slides CHG on Synthetic Substrates – loading ratio = 5.31 Increasing loading ratio: Total lotion release  α  loading ratio   significantly increases release on first / second slides    helps lotion release on last 5 slides
Filming/Streaking Learnings – CHG Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cleaning Performance Learnings - CHG CDW – Tietex performs eigher parity or superior to CDW –Torino on all soils.  The web texture on the cleaning side of Tietex enhances cleaning performance of CDW, especially on KG LL    Communicate with consumer  Lotion’s determining factor: Surfactant package    Hydrophobic excel hydrophilic ones Significance of cleaning vs. micro vs. filming and streaking ?   CHG formulas vs. CDW – Torino:   CHG formulas vs. CDW – Tietex: CDW – Tietex performs eigher parity or superior to CDW –Torino on all soils.  The web texture on the cleaning side of Tietex enhances cleaning performance of CDW, especially on KG LL    Communicate with consumer  Lotion’s determining factor: Surfactant package    Hydrophobic excel hydrophilic ones Significance of cleaning vs. micro vs. filming and streaking ?   CHG formulas vs. CDW – Torino:   CHG formulas vs. CDW – Tietex:       CHG 3       CHG 2       CHG 1 KGLL ASTM BSLL GPS LL vs. Torino       CHG 3       CHG 2       CHG 1 KGLL ASTM BSLL GPS LL vs. Tietex
What can be done in the future ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Dewain Garner
Formulation Leads & Path Forward – CHG Only/Synthetic Wipe Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SDC Options That Leverage All Lotion/Substrate Interaction Learnings SDC - 4 Total VOC = 0.45%, pH=8.5 SDC - 5 SDC - 6 Total VOC = 1.12%, pH=10.5 Total VOC = 1.12%, pH=10.5 0.15% Fragrance Lemon fragrance to balance DI water 0.97% Chelating agent MEA 0.30% Surfactant C 12  Amine Oxide 30ppm silver Disinfectant SDC % active  Material Role Material 0.15% Fragrance Lemon fragrance to balance DI water 0.97% Chelating agent MEA 0.12% Surfactant C 12  Amine Oxide 30ppm silver Disinfectant SDC % active  Material Role Material 0.15% Fragrance Lemon fragrance to balance DI water 0.3% Chelating agent MEA 0.12% Surfactant C 12  Amine Oxide 30ppm silver Disinfectant SDC % active  Material Role Material
Control of Ag+ Chelation in System is Key Opportunity and Challenge C12 Amine Oxide, wt% MEA, wt% X – excess oil P – silver precipitate ,[object Object],[object Object],SDC 5 SDC 6 P P P 0.12 SDC 1 P P P P P 1.95 P P P P 0.97 SDC 4 P P P 0.30 X X X X X X X X X X X X 0.09 0.96 0.87 0.79 0.70 0.62 0.54 0.45 0.37 0.28 0.20 0.12 0
Learnings from Hand Feel Evaluations – SDC Systems ,[object Object],[object Object],[object Object],Paired Comparison by Team n=6 on both Torino (blended) and Tietex-3 (synthetic) wipes relative to CDW SDC 0-30 ppm silver MEA 0.3-0.96 % C 12  Amine Oxide 0.12-0.3 % Ease of slide Sliminess Foaminess Hands feel component
Carrier Test Lotion Release Profiles – SDC Systems ,[object Object],[object Object],GOAL: Increase amount of lotion released  on last slide Micro robustness must come from potency of biocide in lotion
Filming/Streaking Learnings – SDC Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Overall optimization grid for  AmmonyxLO / MEA system Increase improves parameter Decrease improves parameter Optimization lever 5-30 ppm No effect No effect SDC 0.3-0.5 wt% No effect ? No effect MEA 0.12-0.3 wt% No effect ? C 12  Amine Oxide Range to Explore Filming streaking Hands feel Lotion  Release  Micro efficacy Ag +   stability Fragrance Solub. Component
Formulation Leads & Path Forward – SDC Systems ,[object Object],[object Object],[object Object],[object Object],Assume Staph efficacy  on SDC can be improved Stable starting compositions for CHG base tweak 30ppm silver 30ppm silver Biocide 0.15% 0.96% MEA 0.24% C 4-8  APP 0.06% C 12  Amine Oxide CHG-3 /SDC 0.15% 0.96% MEA 0.12% C 4-8  APP 0.168% C 12  Amine Oxide 0.022% CFA-Arginine 1:1 CHG-1 /SDC Fragrance Chelating agent Surfactant Name
Formulation Leads and Path Forward – Mixed Actives Systems ,[object Object],[object Object],[object Object],Assume Staph efficacy  on SDC cannot be improved Stable starting composition for SDC + CHG/quat lotions 30ppm silver 450ppm quat 30ppm silver 0.4% CHG Biocide 0.15 % 0.67% MEA 450ppm Barquat 50 MB 0.33 % C 12  Amine Oxide SDC – quat 0.15% 0.5% MEA 0.33 % C 12  Amine Oxide SDC – CHG  Frag Chelating agent Surfactant Name
Samples used for micro tests 0.96% MEA 0.96% MEA 0.96% MEA Chelant 10.5 9.38 10.5 pH 2% Glucopon 425N 30ppm silver SDC-3 2% C 12  Amine Oxide 90ppm silver SDC-2 30ppm silver Biocide 2% C 12  Amine Oxide SDC-1 Surfactant Name
Performance of CHG lotions vs. benchmarks Vs. CDW – Torino Vs. CDW – Tietex Formulation costs What do the multiple boxes mean? Different bugs in different tests? CHG 3 CHG 2 CHG 1 Cleaning Filming / streaking / smearing Micro-efficacy CHG 3 CHG 2 CHG 1 Handfeel Clean ing Filming / streaking / smearing Micro-efficacy Gold > benchmark Green = benchmark Yellow < benchmark Red << benchmark 10.21 10.44 11.74 12.88 Total, $/100lb CHG 74%  APP 13%  Fragrance 11%  3.75 6.46 (10%+) CHG 3 CHG 72%  APP 13%  Fragrance 10% 3.75 6.69 (14%+) CHG 2 CHG 76%  Fragrance 11%  APP 7%  5.40 6.34 (8%+) CHG 1 APG 28%  PnP 25%  IPA 17%  7.00 5.88 CDW Major contributor Compounding fee, $/100lb Raw material cost, $/100lb Formula
Lotion Release Project Quarter Daniela Fritter May 2010
Lotion release ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Lotion Release measurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer Lotion Release Profile ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer lotion release profiles ,[object Object],[object Object],[object Object],[object Object]
Consumer lotion release profiles ,[object Object],[object Object],[object Object],[object Object],[object Object]
Effect of substrate on lotion release profile more pronounced upturn in curve at lower saturation capacity   smaller region 1 / substrate less able to hold lotion externally ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer lotion release Summary of mechanistic factors ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer Lotion Release Profile ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer lotion release profiles Mathematical fit ,[object Object],[object Object],[object Object],[object Object],Region 1 Region 2
Consumer lotion release profiles   Mathematical fit & manipulations ,[object Object],[object Object],[object Object],definitely too wet almost too wet (~CDW) almost too dry (lotion just covers surface) too dry (no visible lotion / dry feel) 2.5 g/m 2 6.5 g/m 2 9.0 g/m 2 1.5 g/m 2 Mileage : area of surface that can be wetted by wipe within acceptable wetness range Throwaway : lotion left in wipe when it becomes too dry to use
Test of lotion release model choose Baldy:substrate ratios in April 2010 consumer test ,[object Object],[object Object],0.56 0.90 0.86 0.70 0.76 Mileage predicted from model in m 2  (mean of sides) 4.00x (3.35x too dry) 5.00x (4.46x too dry) 4.74x 5.31x 3.75x Adjustment after team evaluation Dried out too quickly (on wet side) (on wet side) (on wet side) (on wet side) Consumer perception of wetness Very low saturation capacity 3.35x Ahlstrom 100% cellulose; lotion spreads differently 4.46x Sellars 2 4.74x PGI A 100% synthetic 5.31x Tietex B 3.75x Torino Comments Loading ratio predicted to give initial 6.5 g/m 2  release Substrate
CHG lotions and Tietex-3 ,[object Object],Tietex  (lower basis weight) has higher capacity, and more complete lotion delivery vs.  Torino 0.76 0.78 0.83 0.78 Mileage (m 2 ) 3.21 3.73x ( 7.23 / 1.94 ) 6.3x 52 Torino Baldy 1.89 5.38x ( 6.01 / 1.12 ) 10.7x 28 Tietex3 Baldy 1.90 5.48x ( 6.30 / 1.15 ) 10.3x 28 Tietex3 CHG2 2.11 5.37x ( 6.26 / 1.17 ) 10.4x 28 Tietex3 CHG1 Throw- away (g) Loading ratio at 6.5 g/m 2 (wt lotion/wt wipe) Loading ratio at saturation Basis weight (gsm) Substrate Lotion
Consumer lotion release Summary of practical application ,[object Object],[object Object],[object Object],[object Object]
Microefficacy The Approach
Screening Requirements for Quarter ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Relevance Effort 1 2 3 PEG UDT TOW (lotion    squozate) Internal for bacteria External for virus/fungi
Method Review: Peg ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Method Review: Zones Zone 1 Zone 3 Zone 2 Zone 1: poor performer, low variability Zone 2: moderate performer, high variability Zone 3: good performer, low variability Zones defined through statistical evaluation Provide relative performance at a single contact time  Does not address delivery…drying…mechanical
Method Review: Time Study See how actives/formulas perform at different time points:  Kinetics Does this formula have efficacy at any time point? Does not provide contact time for external tests
Method Review: UDT ,[object Object],[object Object],[object Object],[object Object],[object Object]
Method Review: TOW ,[object Object],[object Object],[object Object],[object Object],[object Object]
Microefficacy The Results
Enhancing Peg understanding ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SDC troubleshooting Performed multiple in house micro efficacy assessments. Compiled all SDC historical data and performed a root cause analysis Next steps: Perform external testing Inconsistent results from test to test with benchmark. Unable to determine if test performed as expected. Issue identified as variability across Baldy recipes depending on formulator. Next steps: Work solely with SAP Baldy recipe. For future testing ensure benchmark is always made as per SAP and can be made reproducibly. Baldy/Benchmark  performance Large variability depending on Staph origin, maintenance and age.  Other actives  (Baldy, Axen 30)  do not display same level of sensitivity  to these factors Next steps identified: Re-evaluate micro efficacy using fresh ATCC Staph, examine the effect of media and Staph growth on micro efficacy, build knowledge around SDC-Staph interaction/mechanism.  Staph source and  growth SDC containing Axen 30 replicated its strong external performance internally. Proof that some SDC formulations can be screened with peg Axen 30 performance In house SDC formulation performs well against Pseudomonas-lets see if this replicated externally. Pseudomonas efficacy Different neutralizers did alter micro efficacy but overall had a limited effect. Neutralization Compositions are stable, fresh samples did not improve micro efficacy Sample stability No difference in efficacy if samples stored in Nalgene or glass Sample storage
External Lotion Testing - SDC SDC vs. Staph-poor performer SDC vs. Pseudo-strong performer SDC efficacious against Rhinovirus SDC stronger Trich performer relative to Baldy Biggest hurdle SDC formulations is Staph. Peg predicted external results 2.17 2.07 1.07 Rep #2                         2.18 1.17 0.09 Rep #1   >3 >3 >3   6/30 4/30 7/30   30/30 30/30 30/30 30ppm SDC, 0.96% MEA, 2% Glucopon 425N                             2.31 1.26 1.04 Rep #2                         2.39 2.18 1.17 Rep #1   >3 >3 >3   4/30 2/30 12/30   30/30 30/30 30/30 90ppm SDC, 0.96% MEA, 2% Amine oxide                             2.44 1.13 0.02 Rep #2                         2.21 1.01 -0.04 Rep #1   >3 >3 >3   2/30 11/30 9/30   30/30 30/30 30/30 30ppm SDC, 0.96% MEA, 2% amine oxide 1.21 1.09 1.04 Rep #2                           1.15 1.26 1.12 Rep #1   >2.5 >2.5 >2.5   3/30 5/30 10/30   4/30 8/30 22/30 Baldy SAP 3 min 2 min 1 min     3 min 2 min 1 min   3 min 2 min 1 min   3 min 2 min 1 min   Trichophyton Log reduction Rhinovirus Log Reduction  Pseudomonas Staph
SDC moving forward ,[object Object],[object Object],[object Object],[object Object],Axen 30 Zone 2 This where SDC needs to be This is where SDC is now Zone 3 Zone 2 Zone 1 Axen 30 & Baldy CHG-SDC combo 30 & 90ppm SDC
SDC Summary & Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CHG Screening ,[object Object],[object Object],[object Object],  3.3   12.5 Baldy 0.58 1.7 0.58 0.8 18 2.31 6.7 2.08 18.3 17 0.58 0.8 0.58 3.3 16 13.75 30.0 1.00 2.5 15 4.04 10.8 0.00 0.0 14 2.31 3.3 0.00 0.0 13 2.08 4.2 0.00 0.0 12 0.58 0.8 0.58 0.8 11 1.15 1.7 0.00 2.5 10 0.58 0.8 0.58 1.7 9 4.62 6.7 0.58 0.8 8 0.58 0.8 1.15 1.7 7 6.93 10.0 0.00 100.0 6 0.00 0.0 0.00 100.0 5 0.58 1.7 0.58 0.8 4 0.58 0.8 0.58 0.8 3 5.77 8.3 0.58 3.3 2 5.86 16.7 4.62 9.2 1 StDev % Pos StDev % Pos Sample No. Pseudo-30s Staph-1min
CHG- Troubleshooting ,[object Object],[object Object],[object Object],[object Object],[object Object]
CHG- Troubleshooting ,[object Object],[object Object],Current optimized formulas
External Lotion Testing- CHG Staph Pseudo Rhinovirus  Log10 Reduction Trichophyton  Log10 Reduction CHG vs. Bacteria – strong performer CHG vs. Trich – poor performer. Biggest hurdle CHG-1&3 weaker performers vs. Baldy 1.19 0.96 -0.06 Rep #2                           1.1 0.96 0.18 Rep #1   1.75 1.45 1.45   6/30 4/30 9/30   2/30 6/30 7/30 CHG-3                             1.26 0.94 0.04 Rep #2                           1.27 0.77 0.05 Rep #1   2.13 1.75 1.75   2/30 5/30 7/30   0/30 2/30 7/30 CHG-2                             1.24 1.12 1.06 Rep #2                           1.27 1 0.98 Rep #1   1.75 1.75 1.75   5/30 5/30 11/30   4/30 5/30 27/30 CHG-1 1.21 1.09 1.04 Rep #2                           1.15 1.26 1.12 Rep #1   >2.5 >2.5 >2.5   3/30 5/30 10/30   4/30 8/30 22/30 Baldy SAP 3 min 2 min 1 min     3 min 2 min 1 min   3 min 2 min 1 min   3 min 2 min 1 min  
Squozate data- CHG Against  Staph , have some optimized CHG-Tietex squozates with improved performance over Baldy-Torino, and even Baldy-Tietex 46.15 Tietex CHG-3 15.94 Tietex CHG-2 13.44 Tietex CHG-1 28.13 Tietex Baldy 100.00 Torino Baldy % Positive Substrate Lotion Squozate of:
CHG Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Baldy… Just a benchmark? ,[object Object],[object Object],[object Object],[object Object]
Quat  Concentrations in Baldy Squozates  ,[object Object]
Peg Squozate Data - Staph ,[object Object],Baldy Lotion Baldy-Torino Baldy-Tietex Zone 1 Zone 2 Zone 3
Baldy-Tietex Liquid Release ,[object Object],[object Object]
External TOW ,[object Object],[object Object],[object Object],[object Object],Placeholder for Baldy-Torino Data 0.5 logs 3.75 logs 0/60 0/60 4/60 Batch 2 0.5 logs 3.5 logs 0/60 0/60 1/60 Batch 1 Baldy SAP-Tietex Log10 Reduction          Sample Rhino 37 Influenza A Salmo Pseudo Staph   Outside Testing
Baldy Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Putting the “system” together ,[object Object],[object Object],[object Object],[object Object],[object Object]
TOW Results- Staph ,[object Object],4/30 Tietex CHG-3 4/30 Tietex CHG-2 4/30 Tietex CHG-1 6/30 PGI Baldy 19/30 Ahlstrom Baldy 1/60 and 4/60 4/30 Tietex Baldy Positives out of 60 Positives out of 30 Substrate Lotion External Results  Internal Results
Micro Learning & Implications ,[object Object],[object Object],[object Object],[object Object],[object Object]
Next Steps… ,[object Object],[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quarter IP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quarter IP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Lotion IP #1- New Case Open for Future Wipes Art (and extends Green Works art) Existing CLX art (US 6,841,527) – Covers quats, PHMB, CHG with certain solvents/ salts for quat release (covers Baldy) Quarter output on CHG = “Natural Disinfecting Cleaners” – 680.16D – filed 3/4/2010   Composition of matter claim structure builds from “Consisting essentially of …” to “Comprising .. “ (successful in other GW art) Disclaims  certain polymers, iodine, sugar and aromatic alcohols,  Ag , Zn, Cu, phenoxyethanol, triclosan, PCMX combinations with CHG.  CIP  of US 7,608,573 & US 7,629,305 = “Syndetics” art for GW Laundry Detergent Teaches –  Wipes lotions, sprays with CHG (best aesthetics) or Quats as actives  Dual use hand/surface sanitizer formulations!
Lotion IP #2 – Open Case on SDC Extends Opportunities for Future Wipes Art (not connected to GreenWorks cases) – Publication Expected June, 2010 “ Natural Silver Disinfectant Compositions” 680.48 - filed 12/8/2008 Composition of matter covering Ag+ ions with complexing agents such as MEA, MSG, EDTA. (All claims “comprising”) with pH >6.  Teaches - Wipes lotions and sprays. Natural “solvents” optional.  Cleaning compositions with surfactants such as amine oxide, APG, alkoxylated amine, sarcosinate, betaines, SLS, MES, and others.  Combinations with essential oils.  Synergies of chelating agents for chloride tolerance of formulations.  Seeks to avoid Pure Bioscience art with pH restrictions, but teaches use of SDC.  Disclaims  Ag “nanoparticles”, “colloidal Ag”,  combinations  of Ag+ ions with other “non-natural” germicides like quats, biguanides, etc.
Where are we? F/S Cleaning Hand Feel Microefficacy CHG + Tietex… Baldy + Tietex
Quarter Options CHG + SDC combo also a potential option that could be explored ~18 months concurrent new registration/Tietex development ~18 months Tietex development -- Bill? Timing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Challenges ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Advantages CHG + TieTex Baldy + TieTex Baldy + MTS/ PGI or Ahlstrom
Appendix
Paradigms (pre-Quarter) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Anticipated Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],NPD
Substrate NPD Minimal cost Fulfill mfg / converting / other supply chain requirements Be able to hold lotion that could be radically different in terms of viscosity and other properties Appealing visual and touch Improve micro efficacy consistency Fulfill all safety requirements Maintain overall perception with 100% synthetic or 100% natural, equal to blended CDW Minimize visible residue Be able to “carry” additives that could add weight to substrate Carry lotion  Add “weight” using  less  material Deliver cleaning efficacy Quarter Responsibilities  (Traditional + New) Traditional Responsibilities
Lotion DRS Feels good to touch on CDW Fulfill all safety requirements Supply supplemental benefits such as moisturizing  Minimize visible residue Be able to “carry” additives that could add weight to substrate Carry active & fragrance Add “weight” to substrate Deliver cleaning efficacy Quarter Responsibilities  (Traditional + New) Traditional Responsibilities
Active Jag Robust antimicrobial efficacy– passes more consistently Robust antimicrobial efficacy– passes more consistently   Sensitive to microbial resistance issues  Release high concentrations of active in a biologically functional form Does not impact aesthetics OR impacts favorably Does not impact aesthetics Enhanced safety (eye, skin) Must be safe enough Kills microorganisms within 4 minutes Quarter Responsibilities  (Traditional + New) Traditional Responsibilities
Control of CHG Interactions with Others in System is Opportunity for Synergy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],- Microefficacy: C > S1 >> S2 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],+ - + + - - + - - + - - + - - + - - + - + - + - + - + - + - + - + - + - + - + - + - + - % of Surfactant 2  Cmc mix Cmc 1 Cmc 2 SDS - CHG 0.15 0.2 0.25 0.3 0.35 0.1 1 10 100 Anionic/ CHG molar ratio Y + ppt - Arginine coco  fatty acid - CHG S1 S2 C +
Synergy in 3 CHG top candidates ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Squozate / Lotion Interaction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Wipe-feel – Tribology & friction coefficient ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],vertical force = F v lateral force = F l speed fluid (fixed)
Consumer lotion release profiles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consumer lotion release profiles (sidedness and surfactant level) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CHG lotions and Tietex-3 ,[object Object],[object Object],[object Object],[object Object],at 6.5 g/m 2 at 2.5 g/m 2 at 1.5 g/m 2 substrate weight lotion weight
Effect of substrate on lotion release profile more pronounced upturn in curve at lower saturation capacity   smaller region 1 / substrate less able to hold lotion externally Basis  Max Weight Loading (gsm)  Ratio 45  7.6x 30  10.4x 35  9.6x 33  9.7x 35  16.0x 28  10.6x
Substrates Evaluated ,[object Object],Too soapy / wet Too wet / left lot of residue Dried out too quickly Drier than Torino Consumer fb 0410 Substrate Basis Weight Wood Pulp (gsm) Synthetic (gsm) Loading Ratio Torino (357) 52 gsm ?  ? 3.73x MTS / PGI (231) 40 gsm 21 gsm 15 gsm? 4.74x Ahlstrom (731) 35 gsm 21 gsm 14 gsm? 4.00x Tietex (657) 28 gsm 0 gsm? 28 gsm? 5.31x Sellars (491) 32 gsm 32 gsm 0 gsm 5.00x
Substrate Evaluation - Ahlstrom Good cleaning potential but poor aesthetic and tactile experience Technical considerations : ~18 month launch time;  may require some capital Action Items:  Increase perception of thickness, increase loading ratio and develop better hand feel experience Thickness ✓ ✗ Durable  –  “ It feels sturdy” Too thin (poor hand feel) –  “ It’s like a cheapie dollar store wipe” Texture ✓ ✗ ✗ ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Loading Ratio ✗ Dried out too quickly  – “ I was shocked at how quickly it dried out”  – “ I couldn’t rinse and reuse because there was no solution left”
Substrate Evaluation - Tietex Innovative design but polarizing weave texture Technical considerations : >18 month launch time;  many supplier unknowns Action Items:  Increase perception of thickness (stiffness) and reduce loading level;  ensure weave does not catch on surfaces or canister Thickness ✓ ✗ Durable – does not shred Too thin / flimsy –  “ Bunched up and didn’t absorb messes” Texture ✓ ✓ ✓ ✗ ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Loading Ratio ✗ Too wet – “ It left a lot of residue”
Substrate Evaluation - Sellars Technical considerations : >18 month launch time;  many supplier unknowns Action Items:  Increase perception of thickness (stiffness and durability), add texture and reduce loading ratio  Visually appealing but relatively poor performance Thickness ✗ ✗ Not stiff enough –  “ It crumpled like a wet tissue pushing around dirt” Not durable enough –  “ It frays, tears and falls apart” (but might be acceptable if flushable or eco-friendly) Texture ✓ ✓ ✗ ,[object Object],[object Object],[object Object],[object Object],[object Object],Loading Ratio ✗ Too soapy and wet – “ It left so much residue, I had to go back over it with a paper towel”
Substrate Evaluation – MTS / PGI Technical considerations : ~18 month launch time; will require some capital modifications to PGI Apex line Action Items:  Increase perception of thickness (durability) and increase texture and wetness (i.e., Torino) if continue to develop Perceived as scaled down version of Torino Thickness ✗ Thinner and less durable than Torino –  “ It couldn’t do 2 jobs;” “It took 3 wipes for my island.  It normally takes me 1-2 wipes” Texture ✓ ✗ ,[object Object],[object Object],[object Object],[object Object],Loading Ratio ✗ Drier than Torino – “ It didn’t last as long and dried out before the job was done”
Why?  Biocidal Efficacy of Squozates ,[object Object]
SDC History ,[object Object],[object Object],Good performance Bad performance

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~5999493

  • 1. Project Quarter Final Review May 21, 2010 Bill Ouellette Daniela Fritter David Scheuing Diane Mellett Elizabeth Crane Erika Szekeres Jagath Kadurugamuwa Mobley Kayla Carpenter Rui Zhang Steve Bromberg
  • 2.
  • 3.
  • 4. Quarter Options All options require additional development Next Step Option Discovery to determine potential microefficacy, Continue Tietex development CHG + SDC + Tietex Optimize CHG formulation, Continue Tietex development CHG + Tietex Continue Tietex refinement, commercial development Baldy + Tietex Address Consumer/Micro hurdles Baldy + MTS/PGI or Ahlstrom
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12. Quarter Consumer Testing CLT (MR D0926) Purpose : screening study to determine types of low basis weight substrates that had potential to replace current Limitations : no in-home use—ratings based primarily on look/feel of substrate Results : Lower basis weight substrates that were perceived as more durable or having higher texture/scrubbability scored close to Torino Qualitatives Rnd 1 (MR 20112) Purpose : use in-home testing with sensitive panelists to see where lower basis weight substrates had advantages/disadvantages vs Torino Limitations : qualitative Results : Some substrates had unique features that could provide advantages vs current, but issues with stiffness led to lower perceived thickness Qualitatives Rmd 2 (MR 20475) Purpose: use in-home testing with sensitive panelists to see whether improved versions of round 1 substrates have moved the needle Limitations: qualitative Results: have moved the needle somewhat on perceived thickness, but substrates were still perceived as thinner than Torino and need some further optimization. There is still optimization work to be done before any of the substrates could replace Torino/Whistler. However, I am confident that some, if not ALL, of the tested substrates could achieve that status within a six to eighteen month time frame. 4 15 4 3 Samples Improved
  • 13.
  • 14.
  • 15.
  • 16. Baldy Formulation Characteristics - Starting Point Summarized Citrate/EDTA & PnP/IPA = Work in same “hydrophobic direction” vs. APG Filming/streaking/spreading confounded with citrate/EDTA adjustment Lotion release confounded with PnP/IPA Quat efficacy affected by pH (higher is better), hence citrate/EDTA “buffers” Quat loss to pulp decreases [quat]/[APG] and decreases efficacy
  • 17.
  • 18. General Formulation Principles + Substrate Changes + Lotion/Substrate Interactions = Lotion Iterations Select / Adjust Surfactant(s ) Minimize [surfactant ], pH Adjust, check phase & chemical stability Compatible with Ag+ ions or Mixed Micelles with CHG Lotion – Substrate Interactions Torino benchmark (blended) Tietex iterations Handfeel Method Development Stickiness, Glide, Appearance – Single & Paired Consumer Release Profile Method Dev. Effect of [surfactant] & [solvents] Use conditions – folds, sidedness, etc. Carrier Test Release Profile Team Handfeel Screens Performance Filming/Streaking Mirror/Tile Soil Removal Scrub Tests Learnings on surfactant type, level Antimicrobial Efficacy Screening (Peg test) CHG systems - Effects of- [CHG], Non-ideal mixed micelles Hydrophilic/Hydrophobic Syndetics Pyrrolidone SDC systems Effects of- [SDC], [Chelant] Iterative Adjustment of Surfactant Package Lotion-Substrate Interactions – System Limitations Release of antimicrobial actives from blended substrates Effects of emollients
  • 19. CHG-Only Options That Leverage All Lotion/Substrate Interaction Learnings CHG 1 (Catanionic/Arginine) CHG 2, octyl pyrrolidone CHG 3, APP “Linker” Total VOC = 0.167%, pH=9.5 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.010% L-arginine 0.012% Anionic surfactant (-) Coco fatty acid 0.17% C12 Amine oxide 0.12% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% water %active Material Role Material Octyl pyrrolidone 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.057% Wetting Agent 0.06% C12 Amine oxide 0.24% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% water %active Material Role Material 0.15% Fragrance Lemon fragrance 0.017% pH adjuster MEA 0.06% C12 Amine oxide 0.24% Nonionic Surfactant (0) C4-C8 Alkyl polypentoside 0.50% Disinfectant (+) CHG 99.02% Water %active Material Role Material
  • 20.
  • 21.
  • 22. Learnings from Handfeel Evaluations – CHG Systems CHG Formulation 1, 2 and 3 vs. Benchmark lotion CDW on Tietex Summary of results B = Benchmark = CDW – Tietex Handfeel = function of [Hydrophobicity of surfactant package (-), pH (neutral +), solvent MEA (-), phase transition during drying (-)] CHG 1 and 2: 50% panel do not see any difference. The other 50% notices that CHG 1 is foamier, wetter and stickier than benchmark; CHG 2 leaves less residue on hand than benchmark; stickier when dry CHG 3: 70% panel do not see difference in immediate residue on hand and residue after dry. The rest of panel B is sticker, leaves more residue. Lower CHG level: B is stickier Emollient: Cromollient SCE Salinity scan: a hydrophobic oil Phase compatibility with CHG formulation  okay But harmful to micro efficacy  No compelling reason to add Cromollient Implications for Lotion Formulation Need a balance between surfactant hydrophobicity, pH, etc. Careful with emollient / moisturizer
  • 23. Learnings from Handfeel Evaluations – CHG Systems Cromollient SCE (emollient) – Performance does not justify use Detrimental to antimicrobial efficacy of CHG – despite claims (Croda) and low use level
  • 24. Carrier Test Lotion Release Profiles – CHG Systems Hydrophobicity of surfactant package / surfactant Conc. are the keys to lotion release. CHG on Blended Substrates – loading ratio = 4.3 CHG alone does not exhibit surfactant properties Addition of surfactant / polymer to CHG produces crescent lotion release of similar lotion release Lotion release is indifferent to surfactant species and pH Wide range of CHG/ surfactant blends give similar profiles Slight effect of surfactant blend hydrophobicity can’t be used to practically increase last 5 slides CHG on Synthetic Substrates – loading ratio = 5.31 Increasing loading ratio: Total lotion release α loading ratio significantly increases release on first / second slides helps lotion release on last 5 slides
  • 25.
  • 26. Cleaning Performance Learnings - CHG CDW – Tietex performs eigher parity or superior to CDW –Torino on all soils. The web texture on the cleaning side of Tietex enhances cleaning performance of CDW, especially on KG LL  Communicate with consumer Lotion’s determining factor: Surfactant package  Hydrophobic excel hydrophilic ones Significance of cleaning vs. micro vs. filming and streaking ? CHG formulas vs. CDW – Torino: CHG formulas vs. CDW – Tietex: CDW – Tietex performs eigher parity or superior to CDW –Torino on all soils. The web texture on the cleaning side of Tietex enhances cleaning performance of CDW, especially on KG LL  Communicate with consumer Lotion’s determining factor: Surfactant package  Hydrophobic excel hydrophilic ones Significance of cleaning vs. micro vs. filming and streaking ? CHG formulas vs. CDW – Torino: CHG formulas vs. CDW – Tietex:       CHG 3       CHG 2       CHG 1 KGLL ASTM BSLL GPS LL vs. Torino       CHG 3       CHG 2       CHG 1 KGLL ASTM BSLL GPS LL vs. Tietex
  • 27.
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  • 29. SDC Options That Leverage All Lotion/Substrate Interaction Learnings SDC - 4 Total VOC = 0.45%, pH=8.5 SDC - 5 SDC - 6 Total VOC = 1.12%, pH=10.5 Total VOC = 1.12%, pH=10.5 0.15% Fragrance Lemon fragrance to balance DI water 0.97% Chelating agent MEA 0.30% Surfactant C 12 Amine Oxide 30ppm silver Disinfectant SDC % active Material Role Material 0.15% Fragrance Lemon fragrance to balance DI water 0.97% Chelating agent MEA 0.12% Surfactant C 12 Amine Oxide 30ppm silver Disinfectant SDC % active Material Role Material 0.15% Fragrance Lemon fragrance to balance DI water 0.3% Chelating agent MEA 0.12% Surfactant C 12 Amine Oxide 30ppm silver Disinfectant SDC % active Material Role Material
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  • 34. Overall optimization grid for AmmonyxLO / MEA system Increase improves parameter Decrease improves parameter Optimization lever 5-30 ppm No effect No effect SDC 0.3-0.5 wt% No effect ? No effect MEA 0.12-0.3 wt% No effect ? C 12 Amine Oxide Range to Explore Filming streaking Hands feel Lotion Release Micro efficacy Ag + stability Fragrance Solub. Component
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  • 37. Samples used for micro tests 0.96% MEA 0.96% MEA 0.96% MEA Chelant 10.5 9.38 10.5 pH 2% Glucopon 425N 30ppm silver SDC-3 2% C 12 Amine Oxide 90ppm silver SDC-2 30ppm silver Biocide 2% C 12 Amine Oxide SDC-1 Surfactant Name
  • 38. Performance of CHG lotions vs. benchmarks Vs. CDW – Torino Vs. CDW – Tietex Formulation costs What do the multiple boxes mean? Different bugs in different tests? CHG 3 CHG 2 CHG 1 Cleaning Filming / streaking / smearing Micro-efficacy CHG 3 CHG 2 CHG 1 Handfeel Clean ing Filming / streaking / smearing Micro-efficacy Gold > benchmark Green = benchmark Yellow < benchmark Red << benchmark 10.21 10.44 11.74 12.88 Total, $/100lb CHG 74% APP 13% Fragrance 11% 3.75 6.46 (10%+) CHG 3 CHG 72% APP 13% Fragrance 10% 3.75 6.69 (14%+) CHG 2 CHG 76% Fragrance 11% APP 7% 5.40 6.34 (8%+) CHG 1 APG 28% PnP 25% IPA 17% 7.00 5.88 CDW Major contributor Compounding fee, $/100lb Raw material cost, $/100lb Formula
  • 39. Lotion Release Project Quarter Daniela Fritter May 2010
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  • 56. Method Review: Zones Zone 1 Zone 3 Zone 2 Zone 1: poor performer, low variability Zone 2: moderate performer, high variability Zone 3: good performer, low variability Zones defined through statistical evaluation Provide relative performance at a single contact time Does not address delivery…drying…mechanical
  • 57. Method Review: Time Study See how actives/formulas perform at different time points: Kinetics Does this formula have efficacy at any time point? Does not provide contact time for external tests
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  • 62. SDC troubleshooting Performed multiple in house micro efficacy assessments. Compiled all SDC historical data and performed a root cause analysis Next steps: Perform external testing Inconsistent results from test to test with benchmark. Unable to determine if test performed as expected. Issue identified as variability across Baldy recipes depending on formulator. Next steps: Work solely with SAP Baldy recipe. For future testing ensure benchmark is always made as per SAP and can be made reproducibly. Baldy/Benchmark performance Large variability depending on Staph origin, maintenance and age. Other actives (Baldy, Axen 30) do not display same level of sensitivity to these factors Next steps identified: Re-evaluate micro efficacy using fresh ATCC Staph, examine the effect of media and Staph growth on micro efficacy, build knowledge around SDC-Staph interaction/mechanism. Staph source and growth SDC containing Axen 30 replicated its strong external performance internally. Proof that some SDC formulations can be screened with peg Axen 30 performance In house SDC formulation performs well against Pseudomonas-lets see if this replicated externally. Pseudomonas efficacy Different neutralizers did alter micro efficacy but overall had a limited effect. Neutralization Compositions are stable, fresh samples did not improve micro efficacy Sample stability No difference in efficacy if samples stored in Nalgene or glass Sample storage
  • 63. External Lotion Testing - SDC SDC vs. Staph-poor performer SDC vs. Pseudo-strong performer SDC efficacious against Rhinovirus SDC stronger Trich performer relative to Baldy Biggest hurdle SDC formulations is Staph. Peg predicted external results 2.17 2.07 1.07 Rep #2                         2.18 1.17 0.09 Rep #1   >3 >3 >3   6/30 4/30 7/30   30/30 30/30 30/30 30ppm SDC, 0.96% MEA, 2% Glucopon 425N                             2.31 1.26 1.04 Rep #2                         2.39 2.18 1.17 Rep #1   >3 >3 >3   4/30 2/30 12/30   30/30 30/30 30/30 90ppm SDC, 0.96% MEA, 2% Amine oxide                             2.44 1.13 0.02 Rep #2                         2.21 1.01 -0.04 Rep #1   >3 >3 >3   2/30 11/30 9/30   30/30 30/30 30/30 30ppm SDC, 0.96% MEA, 2% amine oxide 1.21 1.09 1.04 Rep #2                           1.15 1.26 1.12 Rep #1   >2.5 >2.5 >2.5   3/30 5/30 10/30   4/30 8/30 22/30 Baldy SAP 3 min 2 min 1 min     3 min 2 min 1 min   3 min 2 min 1 min   3 min 2 min 1 min   Trichophyton Log reduction Rhinovirus Log Reduction Pseudomonas Staph
  • 64.
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  • 69. External Lotion Testing- CHG Staph Pseudo Rhinovirus Log10 Reduction Trichophyton Log10 Reduction CHG vs. Bacteria – strong performer CHG vs. Trich – poor performer. Biggest hurdle CHG-1&3 weaker performers vs. Baldy 1.19 0.96 -0.06 Rep #2                           1.1 0.96 0.18 Rep #1   1.75 1.45 1.45   6/30 4/30 9/30   2/30 6/30 7/30 CHG-3                             1.26 0.94 0.04 Rep #2                           1.27 0.77 0.05 Rep #1   2.13 1.75 1.75   2/30 5/30 7/30   0/30 2/30 7/30 CHG-2                             1.24 1.12 1.06 Rep #2                           1.27 1 0.98 Rep #1   1.75 1.75 1.75   5/30 5/30 11/30   4/30 5/30 27/30 CHG-1 1.21 1.09 1.04 Rep #2                           1.15 1.26 1.12 Rep #1   >2.5 >2.5 >2.5   3/30 5/30 10/30   4/30 8/30 22/30 Baldy SAP 3 min 2 min 1 min     3 min 2 min 1 min   3 min 2 min 1 min   3 min 2 min 1 min  
  • 70. Squozate data- CHG Against Staph , have some optimized CHG-Tietex squozates with improved performance over Baldy-Torino, and even Baldy-Tietex 46.15 Tietex CHG-3 15.94 Tietex CHG-2 13.44 Tietex CHG-1 28.13 Tietex Baldy 100.00 Torino Baldy % Positive Substrate Lotion Squozate of:
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  • 85. Lotion IP #1- New Case Open for Future Wipes Art (and extends Green Works art) Existing CLX art (US 6,841,527) – Covers quats, PHMB, CHG with certain solvents/ salts for quat release (covers Baldy) Quarter output on CHG = “Natural Disinfecting Cleaners” – 680.16D – filed 3/4/2010 Composition of matter claim structure builds from “Consisting essentially of …” to “Comprising .. “ (successful in other GW art) Disclaims certain polymers, iodine, sugar and aromatic alcohols, Ag , Zn, Cu, phenoxyethanol, triclosan, PCMX combinations with CHG. CIP of US 7,608,573 & US 7,629,305 = “Syndetics” art for GW Laundry Detergent Teaches – Wipes lotions, sprays with CHG (best aesthetics) or Quats as actives Dual use hand/surface sanitizer formulations!
  • 86. Lotion IP #2 – Open Case on SDC Extends Opportunities for Future Wipes Art (not connected to GreenWorks cases) – Publication Expected June, 2010 “ Natural Silver Disinfectant Compositions” 680.48 - filed 12/8/2008 Composition of matter covering Ag+ ions with complexing agents such as MEA, MSG, EDTA. (All claims “comprising”) with pH >6. Teaches - Wipes lotions and sprays. Natural “solvents” optional. Cleaning compositions with surfactants such as amine oxide, APG, alkoxylated amine, sarcosinate, betaines, SLS, MES, and others. Combinations with essential oils. Synergies of chelating agents for chloride tolerance of formulations. Seeks to avoid Pure Bioscience art with pH restrictions, but teaches use of SDC. Disclaims Ag “nanoparticles”, “colloidal Ag”, combinations of Ag+ ions with other “non-natural” germicides like quats, biguanides, etc.
  • 87. Where are we? F/S Cleaning Hand Feel Microefficacy CHG + Tietex… Baldy + Tietex
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  • 92. Substrate NPD Minimal cost Fulfill mfg / converting / other supply chain requirements Be able to hold lotion that could be radically different in terms of viscosity and other properties Appealing visual and touch Improve micro efficacy consistency Fulfill all safety requirements Maintain overall perception with 100% synthetic or 100% natural, equal to blended CDW Minimize visible residue Be able to “carry” additives that could add weight to substrate Carry lotion Add “weight” using less material Deliver cleaning efficacy Quarter Responsibilities (Traditional + New) Traditional Responsibilities
  • 93. Lotion DRS Feels good to touch on CDW Fulfill all safety requirements Supply supplemental benefits such as moisturizing Minimize visible residue Be able to “carry” additives that could add weight to substrate Carry active & fragrance Add “weight” to substrate Deliver cleaning efficacy Quarter Responsibilities (Traditional + New) Traditional Responsibilities
  • 94. Active Jag Robust antimicrobial efficacy– passes more consistently Robust antimicrobial efficacy– passes more consistently Sensitive to microbial resistance issues Release high concentrations of active in a biologically functional form Does not impact aesthetics OR impacts favorably Does not impact aesthetics Enhanced safety (eye, skin) Must be safe enough Kills microorganisms within 4 minutes Quarter Responsibilities (Traditional + New) Traditional Responsibilities
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  • 102. Effect of substrate on lotion release profile more pronounced upturn in curve at lower saturation capacity  smaller region 1 / substrate less able to hold lotion externally Basis Max Weight Loading (gsm) Ratio 45 7.6x 30 10.4x 35 9.6x 33 9.7x 35 16.0x 28 10.6x
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Editor's Notes

  1. Since this is such an intertwined system, poses a challenge to how we present, since we typically present linearly when there were multiple dependent paths going on in reality – so there will be a few times when for the sake of the story, we need to present on part first, with support for some portions coming later…
  2. So that people know what substrates we’re referring to later on…
  3. Knew #1 coming in but new observations lead to #2 and #3