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3_Presentation_Ian_Bown_20201029.pdf
1.
© 2020 The
Lubrizol Corporation Changing requirements of Marine Lubricants CIMAC India NMA Webinar 29th October 2020
2.
© The Lubrizol
Corporation 2 Contents • Additive Design Challenges • IMO2020 VLSFO • MAN ES Category II • Alternate Fuels
3.
© The Lubrizol
Corporation 3 Market Drivers to IMO2050 Engaged in the debate, positioning lubricants as part of the solution Global 0.5% Sulphur Cap 2020 2023 2030 2040 2050 IMO Mid term decarbonisation goal (40% CO2 reduction) IMO Long term target GHG reduction target - 50% compared to 2008 MAN Cat.II IMO Short term decarbonisation plans GtZC – “Zero emission vessels” Maersk “Carbon neutral vessels” CMA “Carbon Neutral” Maersk “Net zero CO2 emissions” CMA “10% alternative fuels”
4.
© The Lubrizol
Corporation 4 Additive Design Challenges Engine Fuel Operation Properties Handling Conditioning Combustion Dual Fuel Monitoring Maintenance Environment Temperatures Coatings Surfaces Cycle
5.
© The Lubrizol
Corporation 5 Cylinder Lubricating Oil (CLO) OIL Performance Package Base Oil Lubricate Keep Clean Neutralise Acid
6.
© The Lubrizol
Corporation IMO 2020 VLSFO
7.
© The Lubrizol
Corporation 7 Pre 2020, what did we know about ≤0.5% Sulfur fuel? • 1st January 2020 - overnight and globally • There will be a wide range of 0.5% S blends • Which are expected to present problems: ➢Compatibility ➢Stability ➢Pour point issues ➢Combustibility ➢Asphaltene handling • Very limited availability of samples to analyse and test • Fuel known as VLSFO (Very Low Sulphur Fuel Oil) Source: Marine and Energy Consulting Limited, November 2017 Source: CIMAC Paper 47, 2019 Congress, Vancouver (Lubrizol) Stability concerns realised in lab blends of 0.5%S fuels
8.
© The Lubrizol
Corporation IMO2020, ‘robust’ lube – understanding bench tests Some traditional industry bench tests no longer correlate to the engine. 8 ‘Legacy’ 40BN ‘Robust’ 40BN for VLSFO Panel Coker 100 hour engine test Panel Coker 100 hour engine test
9.
© The Lubrizol
Corporation 9 VLSFO from 1st January 2020 to today Issues • Variability | Conditioning | Training Engine issues in the first half of 2020 linked with VLSFO • Liner scuffing | Piston ring breakage| High wear rates Contributing factors – Fuel variability – Frequency of monitoring and maintenance – Legacy 40BN cylinder oils not specifically designed for VLSFO Source: MFAME 21st October 2020
10.
© The Lubrizol
Corporation MAN ES Category II
11.
© The Lubrizol
Corporation 11 Overview of MAN ES Cat II Development A fundamental shift in cylinder oil performance MAN ES aim to raise the performance of cylinder oils across the market Image courtesy of MAN ES SL2019-671/JAP Q4 2019 – Q1 2020 MAN ES provide initial outline of Cat II requirements Based around historical approvals new CLOs designed for VLSFO would be Cat II acceptable Q2 2020 – Q3 2020 100BN & 140BN Cat II products listed in May 2020 D1 image raises questions around measurable requirements Q3 2020 - Q4 2020 MAN ES provide some clarity on D1 image “Performance of a 40BN Cat II candidate should be relative to 100BN Cat II reference” Cat II Listing for 40BN cylinder oils in November 2021
12.
© The Lubrizol
Corporation Meeting the MAN Cat II Performance Level Strengthening active chemistry to address engine and fuel requirements 100BN Cat II CLO ‘Legacy’ 40BN CLO 40BN Cat II CLO Base Oil PERFORMANCE PERFORMANCE & BN BN
13.
© The Lubrizol
Corporation Alternate Fuels
14.
© The Lubrizol
Corporation 14 Marine LNG | Pace of Adoption Reference: DNV GL 2020 Maritime forecast to 2050 Reference: https://www.lrs.or.jp/news/pdf/GMFT2030_1p_tcm155-249392.pdf Reference: The royal institution of Naval Architecture – October 2020* Transport Energy Network • LNG represents a major bridging fuel • It will remain in operation into 2050 (bio/synthetic LNG) • Currently 0.5% of global fleet is using alternative fuels, however, rises to 10% when vessel order book is taken into consideration.* LNG Marine Fuel Institute DNV GL 2020 – Maritime forecast 2050
15.
© The Lubrizol
Corporation 15 Marine LNG | A Bridging Fuel Image courtesy of WinGD • LNG infrastructure expanding • Increasing number of vessels with LNG capable engines – ~2000 vessels ~590 2T vessels and rising • Engine and cylinder lubricant technology – LNG Diesel and Otto cycle engines more severe, requires cylinder oil with improved thermal, wear and fluid film performance • WinGD – June 2020 WinGD cylinder oil list now identifies 'DF Validated' products for use in DF engines
16.
© The Lubrizol
Corporation 16 Modular Engine Designs Engine Designers enabling future fuels Engine Designers recognise their role in enabling future fuels. Additive and Lubricant companies ensure that the right products are developed to satisfy the requirements of engines and fuels Image courtesy of MAN Energy Solutions 2020
17.
© The Lubrizol
Corporation Fuel Type Inherent Fuel Characteristics OEM ICE Modification Operational Impact – On Engine Lubricant Requirement IMO2020 VLSFO High degree of variability in the market. Combustion asphaltene deposit. “sticky” piston and ring deposits. Asphaltene damage (Liner scuffing). Novel dispersant. Robustness. Bridging LNG CH4 (C2H6) methane (ethane) Requires co-firing with another fuel. Timing, coatings. Combustion temperature / piston ring torching. Thermal protection. Market Viability Ammonia NH3 Requires co-firing. . Hydrogen H2 Requires co-firing. Methanol CH3OH Requires a pilot fuel/ignition enhancer BIO Fuels Feed stocks / type / source / variability 17 Understanding Alternate Fuels Characteristics Continued research, information validation & exploration of testing capability High High Bridging Low
18.
© The Lubrizol
Corporation 18 Summary IMO 2020 VLSFO Use cylinder lubricants designed to enable VLSFO Conduct regular engine monitoring and maintenance MAN ES Category II MAN ES Cat II requires a different formulating approach Active chemistry levels will need to increase Alternate Fuels Understanding alternate fuel characteristics fundamental to developing future cylinder oils Bench tests historically used for cylinder oil development may no longer be relevant
19.
© The Lubrizol
Corporation 19 Thank you for your time today
20.
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