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Doneria Engineering Company-Study
1. A study of production process of centrifugal
pumps (5hp,10hp,15hp)
By:
Alok Pandey (16125005)
E Kisan (16125016)
Kriti Doneria (16125022)
Prajakta Sakpal (16125036)
3. Parts of a pump
Component Procurement Quantity Lead Time in weeks
Outer Casing In-House 1
Impeller 1
Flange 2
Steel Shaft Procured from suppliers 1 3
Bush Bearing 2 2
Oil seal 2 2
Fastener 24 2
Packing Material (oil
resistant paper)
3 3
5. Casting
• Sand casting using medium frequency electric induction
furnace
• Raw material used: cast iron scrap
• Core baking using natural gas: 1000 cores per 8 hours
• Casting: 15 units/hour
• Shot blasting: 15 mins /batch. 1 batch=15 units.
6. Shot Blasting is Done
15 minutes per batch of 15 units
Sand Mould is Broken Away and Casting is Removed
15 units in one hour
Mould is Cooled
Mould Cavity is Filled with Molten Metal
Upper and Lower Molds are Joined(assembled Molds)
Pattern is Removed
Core is Baked
1000 cores per 8 hour
Sand is Placed in Pattern to Create a Mould.
The Casting Process
13. Testing
Testing is done using BIS Standard 6595
1. Hydrostatic Pressure Testing for Leakage at 2kg/cm^2
2. Pump Performance Testing: Discharge vs. Head using 90 Degree V-notch(1/20 Pumps)
Pressure Gauges
V-Notch Testing PanelPump Testing Rig
Pump Discharge Flow-rate measurement