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ACERC/DOEE/2016-17/PTS/I
ARYA COLLEGE OF ENGINEERING & RESEARCH
CENTRE
SP-40, RIICO Industrial Area, Jaipur (Raj)-302022
Department of Electrical Engineering
Certificate
This is to certify that the work, which is being presented in the
Practical Training Seminar report for practical training taken at
RAMGARH GAS THERMAL POWER PLANT, JAISALMER
submitted by Mr. Kamlesh Kumar Bishnoi a student of fourth
year (VII Sem.) B. Tech. in Electrical Engineering as a partial
fulfillment for the award of degree of Bachelor of Technology is a
record of student’s work carried out and found satisfactory for
submission.
Mr. Ravinder Singh Maan Mr. Ankit Agarwal
Head of Department PTS In charge
ACERC/DOEE/2016-17/PTS/II
ACERC/DOEE/2016-17/PTS/III
Candidate’s Declaration
I hereby declare that the work, which is being presented in the practical training seminar,
entitled “Introduction of RGTPP” in partial fulfillment of the award of Degree of
“Bachelor of Technology” in Electrical Engineering, submitted to the Department of
Electrical Engineering, Arya College of Engineering & Research Center, Rajasthan
Technical University is a record of my own work carried under the guidance of Mr.
Avinash Jain (RGTPP, Jaisalmer).
I have not submitted the matter presented in this report anywhere for the award of any
other Degree.
Kamlesh Kumar Bishnoi
13EAYEE026
ACERC/DOEE/2016-17/PTS/IV
ACKNOWLEDGEMENT
I would like to express my gratitude to all those who gave me the possibilities to complete
this industrial training.
I want to thank the RAJ. RAJYA VIDHUT UTPADAN NIGAM LTD. for giving me
permission to commence this industrial training, in the first instance, to do training on
“RAMGARH GAS THERMAL POWER PLANT, JAISALMER”
I have furthermore to thank Mr. G.L. Verma (X.EN.) and all the members of
RAJASTHAN RAJYA VIDHUT UTPADAN NIGAM LTD for respective stimulating
support.
I would like to thank the Principal Sir and the Management of Arya Institute of
Engineering and Technology.
I would like to thank to Mr. Deepak Sharma, HOD, Dept. of Electrical Engineering and all
the faculty members.
I am deeply indebted to my PTS In-charge Ms. Garvita Upadyayand whose help,
stimulating suggestions and encouragement helped me in all the time during my industrial
training.
At last I would like to thank my parents for allowing me to realize my own potential. All
the support they have provided me over the years was greatest gift anyone has ever given
me.
ACERC/DOEE/2016-17/PTS/V
ABSTRACT
I have completed my summer training from Ramgarh Gas Thermal Power Plant, Jaisalmer.
In this report the main emphasis is on the power generation process.In the starting of this
report the introductory aspects of RGTPP all over India has been covered. Later I have
explained the principle of operation and basic equipment used for the generation of
electrical power.
Recognizing its excellent performance and vast potential, government of the India has
identified RGTPP as one of the jewels of Public Sector ‘Navratnas’- a potential global
giant.
Inspired by its glorious past and vibrant present, RGTPP is well on it’s to realize its vision
of being “A world class integrated power major, powering India’s growth, with increasing
global presence”.
A combined cycle power plant produces high power outputs at high efficiencies (up to
55%) and with low emission. In a conventional power plant we are getting 33% electricity
only and remaining 67% as waste. By using combined cycle power plant we are getting
68% electricity. The basic principle of the combined cycle is simple: burning gas in a gas
turbine produces not only power – which can be converted to electric power by a coupled
generator – but also fairly hot exhaust gases.
ACERC/DOEE/2016-17/PTS/VI
LIST OF FIGURES
Fig. No. FIGURE NAME PAGE NO.
1.1 Ramgarh Thermal Power Plant Entrance 01
1.2 Power Plant View 02
2.1 Brayton Cycle 07
2.2 RankineCycle 08
3.1 Operation of RGTPP 10
5.1 Filter 15
6.1 Oil Cooling System 25
6.2 Power Plant View 26
6.3 Water Tube Boiler 27
6.4 H.R.S.G. 27
7.1 Stream Turbine 35
7.2 Bearing 35
7.3 Steam Turbine Cover 36
ACERC/DOEE/2016-17/PTS/VII
LIST OF TABLES
TAB.NO. TABLE NAME PAGE NO.
1.1 Total Energy Generate 04
1.2 Gas (full) Component 05
6.1 Gas Turbine-1 22
6.2 Gas Turbine-2 23
6.3 H.R.S.G.-1 & 2 26
7.1 Steam Turbine Generator 38
7.2 Insulation Level 39
ACERC/DOEE/2016-17/PTS/VIII
CONTENTS
CERTIFICATES FROM DEPARTMENT I
CERTIFICATE FROM COMPANY II
CANDIDATE DICLARATION III
ACKNOWLEDGEMENT IV
ABSTRACT V
LIST OF FIGURES VI
LIST OF TABLES VII
1. Introduction 01 -05
1.1 First Unit 02
1.2 Second Unit 03
1.3 Availability of water 03
1.4 Electricity transmission system 03
1.5 Expected system operation 03
1.6 Gas transmission system 04
2. Power Plant Cycle 06-08
2.1 Open cycle 06
2.2 Combined cycle 06
2.3 Advantages of combined cycle 06
2.4 Brayton cycle 07
2.5 Rankine cycle 08
3. Brief Introduction About Plant Operation 09-10
4. Gas turbine 11-12
4.1 Compressor 11
4.2 Combustors 11
4.3 Transition Pieces 11
4.4 Turbine 12
4.5 Exhaust 12
5. Gas Turbine Support System And its Equipment 13-19
5.1 Starting system 13
5.1.1 Diesel Engine 13
ACERC/DOEE/2016-17/PTS/IX
5.1.2 Torque Converter 13
5.1.3 Accessory Gear Box 13
5.1.4 Jaw Clutch Mechanisms 13
5.2 Lubricating Oil System 14
5.2.1 Oil Reservoir 14
5.2.2 Lubricating Pump 14
5.2.3 Heat Exchange 14
5.2.4 Gas Skid 14
5.2.5 Scrubber 14
5.2.6 Filter 14
5.2.7 Pressure Control Valve 14
5.2.8 Condensate Tank 14
5.3 Air Intake System 15
5.3.1 Filter 15
5.3.2 Filter Cleaning 15
5.3.3 Air Processing Unit 16
5.4 Cooling and Sealing Air System 16
5.4.1 Ventilating System 16
5.4.2 Gas Turbine And Compressor Cleaning 16
5.4.3 Reducing Gear Box 16
5.5 H.R.S.G. And System Turbine Equipment 16
5.5.1 H.R.S.G. 16
5.5.2 Steam turbine 17
5.6 Condensate Circuit Equipment 17
5.6.1 Condenser 17
5.6.2 Ejector 17
5.6.3 Extraction Pump 17
5.6.4 Gland Steam Condenser 17
5.7 Feed Water Circuit 18
5.7.1 Feed water tank 18
5.7.2 HP feed pumps 18
5.7.3 LP feed pumps 18
5.8 Common Support System for G.T. and S.T. 18
5.8.1 CW and ACW system 18
ACERC/DOEE/2016-17/PTS/X
5.8.2 Air Compressor 18
5.8.3 Raw Water System 19
5.8.4 Laboratory 19
5.8.5 Fire Protection System 19
5.8.6 Black Start D.G. Set 19
6. Construction Details of Gas Turbine 20-32
6.1 Compressor Section 20
6.1.1 Rotor 20
6.1.2 Stator 20
6.2 Combustion System 20
6.2.1 Combustion Chamber 21
6.2.2 Spark Plugs 21
6.3 STG 23
6.3.1 Turbine 23
6.4 H.R.S.G. 25
6.5 Generator 28
6.6 Water and Steam Cycle Equipment 28
6.6.1 Water and Steam Cycle 28
6.6.1.1 Dearator 28
6.6.1.2 HP BFP 29
6.6.1.3 LP BFP 29
6.6.1.4 Condenser 30
6.6.1.5 Condensate Extraction Pump 30
6.6.1.6 Ejector 30
6.6.1.7 Gland Steam Cooler 30
6.6.1.8 Condensate Preheater 31
6.7 HP bypass and LP bypass 31
6.8 Auxiliaries 31
6.8.1 Circulating Water Pump 31
6.8.2 Aux. Cooling Water Pump 31
7. Construction Detail of Generator and Exciter 33-40
7.1 Stator 33
7.2 Rotor 36
ACERC/DOEE/2016-17/PTS/XI
7.3 Bearing 37
7.4 Air Cooling Circuits 39
7.5 Excitation System 39
7.5.1 Pilot Exciter 39
7.5.2 Main Exciter 40
7.5.3 Rectifier Exciter 40
8. 132 KV Switch Yard 41-45
8.1 Bus Bars 41
8.2 Insulators 41
8.3 Isolators 43
8.4 Circuit Breakers 44
8.5 Protective Relays 44
8.6 Current Transformer 45
8.7 Potential Transformer 46
8.8 Lightning Arresters 46
8.9 Current Voltage Transformer 46
8.10 Wave Trap 46
8.11 Bus Coupler 46
CONCLUSION 47
DO’S AND DON’TS 48
SAFETY PRECAUTIONS 49
REFERENCES 50

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Practical Training Report on RGTPP Ramgarh Jaisalmer

  • 1. ACERC/DOEE/2016-17/PTS/I ARYA COLLEGE OF ENGINEERING & RESEARCH CENTRE SP-40, RIICO Industrial Area, Jaipur (Raj)-302022 Department of Electrical Engineering Certificate This is to certify that the work, which is being presented in the Practical Training Seminar report for practical training taken at RAMGARH GAS THERMAL POWER PLANT, JAISALMER submitted by Mr. Kamlesh Kumar Bishnoi a student of fourth year (VII Sem.) B. Tech. in Electrical Engineering as a partial fulfillment for the award of degree of Bachelor of Technology is a record of student’s work carried out and found satisfactory for submission. Mr. Ravinder Singh Maan Mr. Ankit Agarwal Head of Department PTS In charge
  • 3. ACERC/DOEE/2016-17/PTS/III Candidate’s Declaration I hereby declare that the work, which is being presented in the practical training seminar, entitled “Introduction of RGTPP” in partial fulfillment of the award of Degree of “Bachelor of Technology” in Electrical Engineering, submitted to the Department of Electrical Engineering, Arya College of Engineering & Research Center, Rajasthan Technical University is a record of my own work carried under the guidance of Mr. Avinash Jain (RGTPP, Jaisalmer). I have not submitted the matter presented in this report anywhere for the award of any other Degree. Kamlesh Kumar Bishnoi 13EAYEE026
  • 4. ACERC/DOEE/2016-17/PTS/IV ACKNOWLEDGEMENT I would like to express my gratitude to all those who gave me the possibilities to complete this industrial training. I want to thank the RAJ. RAJYA VIDHUT UTPADAN NIGAM LTD. for giving me permission to commence this industrial training, in the first instance, to do training on “RAMGARH GAS THERMAL POWER PLANT, JAISALMER” I have furthermore to thank Mr. G.L. Verma (X.EN.) and all the members of RAJASTHAN RAJYA VIDHUT UTPADAN NIGAM LTD for respective stimulating support. I would like to thank the Principal Sir and the Management of Arya Institute of Engineering and Technology. I would like to thank to Mr. Deepak Sharma, HOD, Dept. of Electrical Engineering and all the faculty members. I am deeply indebted to my PTS In-charge Ms. Garvita Upadyayand whose help, stimulating suggestions and encouragement helped me in all the time during my industrial training. At last I would like to thank my parents for allowing me to realize my own potential. All the support they have provided me over the years was greatest gift anyone has ever given me.
  • 5. ACERC/DOEE/2016-17/PTS/V ABSTRACT I have completed my summer training from Ramgarh Gas Thermal Power Plant, Jaisalmer. In this report the main emphasis is on the power generation process.In the starting of this report the introductory aspects of RGTPP all over India has been covered. Later I have explained the principle of operation and basic equipment used for the generation of electrical power. Recognizing its excellent performance and vast potential, government of the India has identified RGTPP as one of the jewels of Public Sector ‘Navratnas’- a potential global giant. Inspired by its glorious past and vibrant present, RGTPP is well on it’s to realize its vision of being “A world class integrated power major, powering India’s growth, with increasing global presence”. A combined cycle power plant produces high power outputs at high efficiencies (up to 55%) and with low emission. In a conventional power plant we are getting 33% electricity only and remaining 67% as waste. By using combined cycle power plant we are getting 68% electricity. The basic principle of the combined cycle is simple: burning gas in a gas turbine produces not only power – which can be converted to electric power by a coupled generator – but also fairly hot exhaust gases.
  • 6. ACERC/DOEE/2016-17/PTS/VI LIST OF FIGURES Fig. No. FIGURE NAME PAGE NO. 1.1 Ramgarh Thermal Power Plant Entrance 01 1.2 Power Plant View 02 2.1 Brayton Cycle 07 2.2 RankineCycle 08 3.1 Operation of RGTPP 10 5.1 Filter 15 6.1 Oil Cooling System 25 6.2 Power Plant View 26 6.3 Water Tube Boiler 27 6.4 H.R.S.G. 27 7.1 Stream Turbine 35 7.2 Bearing 35 7.3 Steam Turbine Cover 36
  • 7. ACERC/DOEE/2016-17/PTS/VII LIST OF TABLES TAB.NO. TABLE NAME PAGE NO. 1.1 Total Energy Generate 04 1.2 Gas (full) Component 05 6.1 Gas Turbine-1 22 6.2 Gas Turbine-2 23 6.3 H.R.S.G.-1 & 2 26 7.1 Steam Turbine Generator 38 7.2 Insulation Level 39
  • 8. ACERC/DOEE/2016-17/PTS/VIII CONTENTS CERTIFICATES FROM DEPARTMENT I CERTIFICATE FROM COMPANY II CANDIDATE DICLARATION III ACKNOWLEDGEMENT IV ABSTRACT V LIST OF FIGURES VI LIST OF TABLES VII 1. Introduction 01 -05 1.1 First Unit 02 1.2 Second Unit 03 1.3 Availability of water 03 1.4 Electricity transmission system 03 1.5 Expected system operation 03 1.6 Gas transmission system 04 2. Power Plant Cycle 06-08 2.1 Open cycle 06 2.2 Combined cycle 06 2.3 Advantages of combined cycle 06 2.4 Brayton cycle 07 2.5 Rankine cycle 08 3. Brief Introduction About Plant Operation 09-10 4. Gas turbine 11-12 4.1 Compressor 11 4.2 Combustors 11 4.3 Transition Pieces 11 4.4 Turbine 12 4.5 Exhaust 12 5. Gas Turbine Support System And its Equipment 13-19 5.1 Starting system 13 5.1.1 Diesel Engine 13
  • 9. ACERC/DOEE/2016-17/PTS/IX 5.1.2 Torque Converter 13 5.1.3 Accessory Gear Box 13 5.1.4 Jaw Clutch Mechanisms 13 5.2 Lubricating Oil System 14 5.2.1 Oil Reservoir 14 5.2.2 Lubricating Pump 14 5.2.3 Heat Exchange 14 5.2.4 Gas Skid 14 5.2.5 Scrubber 14 5.2.6 Filter 14 5.2.7 Pressure Control Valve 14 5.2.8 Condensate Tank 14 5.3 Air Intake System 15 5.3.1 Filter 15 5.3.2 Filter Cleaning 15 5.3.3 Air Processing Unit 16 5.4 Cooling and Sealing Air System 16 5.4.1 Ventilating System 16 5.4.2 Gas Turbine And Compressor Cleaning 16 5.4.3 Reducing Gear Box 16 5.5 H.R.S.G. And System Turbine Equipment 16 5.5.1 H.R.S.G. 16 5.5.2 Steam turbine 17 5.6 Condensate Circuit Equipment 17 5.6.1 Condenser 17 5.6.2 Ejector 17 5.6.3 Extraction Pump 17 5.6.4 Gland Steam Condenser 17 5.7 Feed Water Circuit 18 5.7.1 Feed water tank 18 5.7.2 HP feed pumps 18 5.7.3 LP feed pumps 18 5.8 Common Support System for G.T. and S.T. 18 5.8.1 CW and ACW system 18
  • 10. ACERC/DOEE/2016-17/PTS/X 5.8.2 Air Compressor 18 5.8.3 Raw Water System 19 5.8.4 Laboratory 19 5.8.5 Fire Protection System 19 5.8.6 Black Start D.G. Set 19 6. Construction Details of Gas Turbine 20-32 6.1 Compressor Section 20 6.1.1 Rotor 20 6.1.2 Stator 20 6.2 Combustion System 20 6.2.1 Combustion Chamber 21 6.2.2 Spark Plugs 21 6.3 STG 23 6.3.1 Turbine 23 6.4 H.R.S.G. 25 6.5 Generator 28 6.6 Water and Steam Cycle Equipment 28 6.6.1 Water and Steam Cycle 28 6.6.1.1 Dearator 28 6.6.1.2 HP BFP 29 6.6.1.3 LP BFP 29 6.6.1.4 Condenser 30 6.6.1.5 Condensate Extraction Pump 30 6.6.1.6 Ejector 30 6.6.1.7 Gland Steam Cooler 30 6.6.1.8 Condensate Preheater 31 6.7 HP bypass and LP bypass 31 6.8 Auxiliaries 31 6.8.1 Circulating Water Pump 31 6.8.2 Aux. Cooling Water Pump 31 7. Construction Detail of Generator and Exciter 33-40 7.1 Stator 33 7.2 Rotor 36
  • 11. ACERC/DOEE/2016-17/PTS/XI 7.3 Bearing 37 7.4 Air Cooling Circuits 39 7.5 Excitation System 39 7.5.1 Pilot Exciter 39 7.5.2 Main Exciter 40 7.5.3 Rectifier Exciter 40 8. 132 KV Switch Yard 41-45 8.1 Bus Bars 41 8.2 Insulators 41 8.3 Isolators 43 8.4 Circuit Breakers 44 8.5 Protective Relays 44 8.6 Current Transformer 45 8.7 Potential Transformer 46 8.8 Lightning Arresters 46 8.9 Current Voltage Transformer 46 8.10 Wave Trap 46 8.11 Bus Coupler 46 CONCLUSION 47 DO’S AND DON’TS 48 SAFETY PRECAUTIONS 49 REFERENCES 50