Revolutionizing textile manufacturing, Jumac harnesses IIoT's power to optimize production, monitor machinery, and enhance quality control. The future of textiles starts here!
2. Introduction
● Industrial Internet of Things (IIoT), which refers to the use of internet-connected devices
and sensors to collect and exchange data in industrial settings.
● Industry 4.0 is well and truly revolutionising operations in the textile and apparel
industry with IIOT tools gearing up to improve textile mill productivity by 25%
● The leading manufacturer and exporter of spinning cans, Jumac Manufacturing, identified
the potential of IIOT applications and announced it’s foray into the domain at India Itma
2022.
● Jumac has taken an edge with its biggest spinning innovation so far – Project Ji+.
3. 1. GLOBALLY IMPLEMENTING INTEGRATED SPINNING
CAN MANAGEMENT
● Ji+ technology optimizes spinning can utilization and minimizes sliver wastage,
maximizing productivity in real-time through data-driven insights.
● The technology enables live performance tracking and actionable insights, allowing for
efficient management of can performance and improving spinning quality and
efficiency.
● Ji+ offers centralized control and enhanced visibility throughout the system, utilizing
cutting-edge IIoT functionality to drive greater efficiency and productivity in spinning
mills.
4. 2. FIBRE MIX UPS AND ERRORS RISKS ARE ELIMINATED
● Manual errors during yarn production can negatively impact the quality of the final
product. These errors may go unnoticed and cause issues down the line.
● The Ji+ sliver management system addresses this problem by serving as a last-mile
checking system. It utilizes a combination of proprietary software and powerful
hardware to ensure foolproof results.
● By implementing the Ji+ system, mills can achieve true value by minimizing manual
errors and enhancing the overall quality of their yarn production process.
5. 3. RESOLVING COMMON MILL PROBLEMS
● Yarn handling inefficiencies can hinder mill productivity, often caused by sub-optimal
utilization of sliver cans.
● The lack of a reliable automated tool to track can utilization prevents a satisfactory
resolution to this problem.
● The Ji+ system addresses this issue by continuously tracking and tracing can usage,
enhancing visibility and optimizing machine utilization.
● The system employs LED identification bands of different colors, eliminating
traceability gaps and ensuring active can performance identification.
6. 4. HOW IS JUMAC LEVERAGING IIOT WITH JI+?
● The Ji+ cans by Jumac focuses on implementing IoT services for sliver management.
● The sliver cans are equipped with sensors to track sliver inventory, eliminating manual
checks and mistakes.
● Data generated by the sliver management technology is securely stored on the cloud and
accessible through a common dashboard.
● Ji+ cans have identification bands in different colors, making it easier to identify and track
can status.
● The movement of sliver is tracked across machines, preventing the mixing of different
yarns and ensuring processing accuracy.
● IIoT-enabled Ji+ system allows for early identification and resolution of faults through
predictive maintenance.
7. THE SMART CAN APP - JUMAC BRINGING
INFORMATION TO FINGERTIPS!
● Jumac Cans offers the Smart Can application for prompt resolution of service
concerns, compatible with the Ji+ technology.
● Mill owners and operators can access can-related details on their devices and the
centralized dashboard.
● The investment required for the Ji+ system is minimal, and connecting devices to the
data cloud is straightforward.
8. ADVANCEMENT OF THE SLIVER HANDLING
ECOSYSTEM
● Ji+ by Jumac is a result of dedicated R&D, addressing specific challenges and pain-
points in the spinning industry.
● Ji+ utilizes AI-powered intelligent insights to enhance time-efficiency, improve
spinning operations, and reduce manufacturing errors.
● Jumac's IIoT-powered technology enables mills to automate processes and make on-
floor operations smarter, with a focus on improving sliver can usage.
● Jumac's reputation as an innovation leader in sliver handling is further strengthened
by the introduction of Ji+, taking their capabilities to new heights.
9. Jumac Ji+ smart can technology is presented in a comprehensive
and user-friendly way to facilitate the operations. Utilization of
this smart can technology will be a core competence of the mills in
the near future, adding a competitive edge.
