IoT helps manufacturers to streamline operations & boost productivity with ease. Read the blog to know how the IoT development brings digital transformation.
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IoT Development In Manufacturing A Guide to Industrial Digital Transformation.pdf
1. IoT Development In Manufacturing: A Guide to Industrial Digital
Transformation
IoT helps manufacturers to streamline operations & boost productivity with ease. Read the blog
to know how the IoT development brings digital transformation.
The rise of customer expectations, the high complexity of the supply chain & massive demand
for personalization - these & other challenges influence today’s manufacturers to find an
innovative way to stay competitive. The industrial IoT software development services bring an
opportunity to transform traditional manufacturing plants into smart spaces. It also helps to
gain productivity & open new ways of improving supply chain operations.
The development of IoT is changing the industrial landscape by allowing manufacturers to
completely redefine their operations & making factories safer for workers which results in
increased productivity & operational efficiency. Continue reading to know how manufacturing
industries are implementing industrial IoT solutions to gain productivity.
Shortcuts
1. What does industrial IoT mean?
2. IoT adoption in manufacturing
3. Major aspects of industrial IoT impact
4. Top IoT use cases in manufacturing
2. 5. Advantages of industrial IoT in manufacturing
6. How does IoT help in manufacturing industries?
7. Final words
8. FAQs
What Does Industrial IoT Mean?
The Industrial Internet of Things or IIoT is a subpart of IoT specifically used for several industrial
domains. This is a revolutionary technology that enables different digital tools to connect
machines to enhance industrial productivity & quality. IIoT is mainly focused on management,
supply chain, and manufacturing. Primary pillars that effectively support an industrial IoT-
enabled operation include:
Smart equipment fitted with software and sensors that track & log data
Cloud computing systems for storing & processing data
Advanced data analytics to improve manufacturing improvements & operations
Manufacturing is a process of making goods with the help of machine utilization & human
effort. Nowadays, several manufacturing companies are adopting different digital technologies
to boost the production process and reduce errors. The Internet of Things plays a key role in
this industrial digital transformation.
Technically, IoT development in manufacturing helps to connect assets like equipment,
machinery, inventory, floor shops, and warehouses with built-in sensors & embedded software
to collect data and streamline operations and enhance productivity.
Iot Adoption In Manufacturing
3. Industrial IoT solutions are rapidly evolving in the manufacturing industry. According to the
report, the global market size of IoT in manufacturing is predicted to reach 1.52 Trillion USD by
2030. The development of IoT solutions is one of the major goals for several manufacturing
firms. A survey has also revealed the following findings:
91% of companies are investing in smart manufacturing and IoT development services
75% have already invested in digitized factories to meet customer demands
Enterprises expect approx 12% efficiency gains within five years
Research Report of Iiot Market Size In Manufacturing
Report attributes Details
Forecast period 2022 to 2030
Market size as of
2022
257.07 Billion USD
Predicted market
size in 2030
1.52 Trillion USD
Growth Rate
(CAGR)
24.91%
Segments
covered
Component, Connectivity, Solution, Deployment Mode, Service,
Organization Size, Geography, etc
Market players Hitachi Ltd., IBM Corporation, Microsoft Corporation, Zebra Technologies,
Cisco Systems Inc., PTC Inc., SAP SE, Software AG, Robert Bosch GmbH,
Texas Instruments, etc.
Major Aspects of Industrial Iot Impact
4. The implementation of IoT has massively transformed how a manufacturing sector utilizes data,
and communication, and operates workflows. Industrial IoT is revolutionizing some major
aspects of this sector by bringing diverse innovations into processes.
1. Shop Floor Operations
Sensors integrated into the equipment & machinery help in real-time measurements and
collect data on the operational condition. Then this data is delivered to a cloud space for
thorough analysis. After that, the results are shown on the user application with a complete
overview.
Achieving this level of floor operation visibility was impossible without implementing industrial
IoT solutions. Nowadays, IoT makes it possible to track production conditions continuously &
make data-driven decisions instantly to enhance product quality & equipment maintenance. IoT
software development also ensures that inventory levels are constantly monitored.
2. Supply Chain
IoT-enabled sensors always ensure complete control of the supply chain management in
manufacturing. For instance, manufacturers can effectively track delivery supplies and the
movement of trucks, check the complete information on products in warehouses, and manage
the conditions like humidity & temperature under which goods are transported or stored.
Supply chain transparency in manufacturing sectors provides great assistance to managers who
would like to build & support streamlined processes in the workplace.
3. Third-Party & Remote Operations
Many organizations have several affiliate branches and companies distributed across regions,
cities & countries. They also outsource different manufacturing operations & processes from
third-party companies to save infrastructure & logistics expenses. Industrial IoT development
enables the tracking of all outsourced & distributed operations as one. This is one of the finest
5. ways of ensuring that produced products comply with standards & contractors check all the
technical processes.
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Top IoT Use Cases In Manufacturing
The use cases of industrial IoT in manufacturing are ever-expanding. From fostering streamlined
maintenance to asset monitoring, IIoT has a massive impact on the manufacturing sector to
boost industrial growth & competitiveness. 3 most prominent use cases and applications of
industrial IoT include:
1. Remote Production Control
IoT-enabled devices empower equipment configuration & remote process monitoring. Firstly,
users can collect data on production processes remotely & verify whether the outcomes meet
certain regulations or not. Then, they remotely & tune configure devices to save time & effort.
Apart from that, automated devices also help users fix several performance issues through
virtual networks. In this way, they can streamline the equipment management control.
2. Predictive Maintenance
Real-time information from IoT devices helps to predict & address defects in machinery. This
effectively saves your time & enhances overall productivity. IoT-embedded sensors can also
find operational malfunctions such as turning numbers, voltage, pressure, temperature, etc &
alert workers about equipment deterioration.
6. Prompt repair and solutions boost efficiency in the overall process of maintenance and reduce
downtime & costs. Moreover, with the IoT-enabled predictive maintenance process, workers
can identify problems & conduct analysis strategically to prevent equipment failure & delay in
manufacturing.
3. Industrial Asset Management
With the help of industrial IoT solutions, experts can easily monitor real-time data of all assets
in mobile and web applications. Tracked assets include:
Goods in warehouses or inventory management
Resources during production
So, you can smoothly optimize & track assets at every stage of manufacturing, from supply
chain management to final product delivery. Thorough asset monitoring allows efficient and
fast problem identifications that impact time-to-market & product quality adversely
Moreover, industrial IoT-enabled solutions also give valuable insights into insight and
equipment lifelines. This improved machine utilization will help to fix the major causes of
unwanted downtime.
Advantages of Industrial Iot In Manufacturing
The entire manufacturing landscape needs more automation technologies to meet consumer
demands. Manufacturing firms are rapidly adopting IIoT solutions to boost production
efficiency, meet customer satisfaction & streamline business decisions. Some of the most
definite advantages of industrial IoT software development for manufacturing include:
1. Improved Efficiency
7. Industrial IoT development helps to automate operations and allows manufacturers to optimize
operating efficiency with ease. Automated machinery & robotics can accurately work together
to boost productivity & help manufacturers make the functions simpler. IIoT can also allow
manufacturers to improve performance by:
Implementing automated tasks & functions
Making data-oriented decisions related to manufacturing
Tracking performance from anywhere
Apart from that, physical machinery & equipment can also be connected to IoT software
through sensors that constantly track the performance & help manufacturers to have insights
into the operational efficiency of the equipment.
2. Short TMM (time-to-market)
High operational efficiency helps in a more efficient and faster process of manufacturing.
Industrial IoT software enables communication from the network component to the workers
that
Helps in faster decision-making
Offers valuable insights into overall supply chain operation
Enhances response time to disruptions
Finds inefficiencies & flaws in product lifecycle for better optimization
3. Reduced Errors
Industrial IoT systems allow manufacturers to digitize almost every part of the business
operation. By minimizing manual tasks and processes, they can reduce the risks of manual
errors and mistakes. Moreover, IoT software solutions can eliminate the risk of data breaches
to enhance processing speeds & overall efficiency of the warehouse. Apart from that,
IoT sensors also track working conditions & wearable devices that can effectively monitor the
health of workers and help to build a safe environment for working.
4. Enhanced Supply Chain Visibility
Industrial IoT development boosts supply chain productivity & monitors materials’ movement,
spare parts, and finished products effectively throughout the process of manufacturing.
Manufacturing firms can also keep track of production delays & take necessary actions to
enhance service levels. Besides, IoT systems enable manufacturers to control inventory
efficiently by tracking products’ availability, location & quality. As a result, they can
Improve business intelligence
8. Enhance customer service levels
Eliminates operational expenses
Boosts revenue opportunities
Offers compelling products on time
5. Asset Security
IoT system solutions offer a complete view and up-to-date analysis of industrial assets including
predictive maintenance assessments and condition monitoring reports. This ensures high safety
during the production process, prevents malfunctions & protects equipment life cycles
effectively.
Apart from that, statistical evaluations of industrial IoT solutions help to plan, design, operate &
manage facilities that result in enhanced product quality. Moreover, connected devices
significantly reduce errors & prevent the distribution of defective products, which improves
customer satisfaction.
How Does IoT Help In Manufacturing Industries?
Industrial IoT solutions enhance productivity, reduce downtime & create safe working
conditions, thus offering a competitive edge for manufacturing industries. Internet of Things
development companies help manufacturing firms in the following ways:
1. Consulting & Strategy Planning
IoT developers help manufacturers with consulting & strategy planning solutions to meet
business goals, prepare an appropriate roadmap & analyze the capabilities of industrial IoT
systems. Moreover, they also help to evaluate the overall cost of implementation & minimize
risks at every stage of development.
9. 2. Rapid Prototyping
Expert developers first focus on the prototype before proceeding with the IIoT product
development for manufacturers. They also pay attention to user feedback before they start the
development process. IoT application developers also utilize rapid iterations to build prototypes
that are easily tested, assessed & enhanced.
3. System Integration & Edge AI
IoT system developers provide architecture & field implementation of IoT sensors. Moreover,
with the help of AI technology at the edge, they help businesses minimize the issue of data
storage, and facilitate connectivity requirements & transfer.
By enabling businesses to make real-time decisions with Edge AI, Internet of Things developers
take industrial IoT applications to the next level. Apart from that, they also focus on cloud
deployment & on-premise to meet all business requirements & system specifications.
Final Words
By leveraging industrial IoT technologies and solutions, you can get a proper view of supply
chain processes and demand forecasting that results in excellent customer experience. Hence,
this is the right time to invest in IoT application development services for your manufacturing
business. However, the successful adoption of industrial IoT always requires proper
orchestration & guidance throughout the app design & implementation. For more info, get in
touch with our experts.
FAQs
Faq 1: What are the stages of IoT development?
The 4 main stages of IoT architecture are
Stage 1: Sensors & actuators
Stage 2: Internet gateways & sensor data acquisition systems
Stage 3: Edge enabled IT systems
Stage 4: Visualizing, analyzing & storing data
Faq 2: What is the importance of IoT development?
The increasing demand for the Internet of Things lies in its potential to gather & analyze huge
amounts of data. It gives actionable intelligence and real-time insights to businesses. This data-
driven approach of IoT helps to transform the entire business operation, enhance customer
experiences, and boost revenues across multiple industries.
Faq 3: What are the 4 main components of an IoT system?
10. 4 major components of IoT systems include:
Sensors or devices
Connectivity
Data processing
User interface
Faq 4: What are the 5 phases of IoT?
Schematically, an IoT project can be divided into 5 main phases. They include:
1. Collect
2. Transport
3. Store
4. Analyze
5. Archive
Faq 5: What is the Internet of Things (IoT)?
IoT refers to the Internet of Things, a collective network of devices connected with sensors,
actuators, software & other technologies. The main objective of the Internet of Things is to
build a self-reporting device that can smoothly interact with each other in real-time.
Faq 6: What technologies are used in IoT products?
Primarily IoT exploits networking technologies and standard protocols. However, there are
different technologies used in IoT products such as RFID, low-energy Bluetooth, NFC, low-
energy radio protocols, low-energy wireless, WiFi-Direct, LTE-A, etc.