1. FCI AUTOMOTIVE – NEW PROGRAM LAUNCH
ABS/VSC Connector Module for 2005 FORD Windstar minivan
Successfully managed a $22M USD FORD/TRW new ABS/VSC program for 2005 FORD Windstar
minivan, from Design to full PPAP launch on-time & within budget.
Took over a complex FORD program in jeopardy of being lost, gained the trust and credibility of
FORD/TRW Program managers and successfully PPAP launched the program on-time
Successfully improved a previously strained customer relationship with honesty, integrity trust
Developed a mandrel prototype concept for insert moulding 52 connector pins, 4 power blades, and
4 bushings for the Automatic Breaking systems ABS & Vehicle System Control VSC CONNECTORS
Developed & managed all APQP & PPAP documentation including: Design reviews, PFMEA DVP&R,
SPC, Control Plans, SOP, and production tooling design
Developed automation specifications, RFQ, vendor selection, managed the design, build & installation
of the custom full-automated assembly line Total budget for automation worth over $2.3M USD
Ford ABS & VCS Connectors with module
FORD VSC MODULE