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A Seminar 0n
VACUUM CONCRETE
Presented By :
Ng.Joshibanta
6th Sem, 141018
BACHELOR OF ENGINEERING
IN
CIVIL ENGINEEERING
2016-2017
Contents
Introduction
Need for vacuum concrete
Equipment's
Application’s
Advantages
Disadvantages
Conclusion
INTRODUCTION
• Vacuum concrete is the type of concrete in which the excess water is removed for
improving concrete strength
• It was first invented by Billner in United states in 1935.
• Reducing the final water-cement ratio of concrete before setting, to control
strength and other properties of concrete.
Need for vacuum concrete
• The chemical reaction of cement with water requires a water-cement
ratio of less than 0.38.
• But it is always taken more than 0.38.
• Workability is also important for concrete.
• Workability and high strength don’t go together as their requirements
are contradictory to each other.
• Vacuum concrete is the effective technique used to overcome this
contradiction of opposite requirements of workability and high
strength.
Equipment's use in Vacuum Concrete
Vacuum pump with hose pipe
Water separator
Filtering pad
Screed board vibrator
Power floater
Power trowel
Procedure
• With the help of screed vibrator the surface is vibrated.
• Vacuum pump is a small but strong pump of 5 to 10 HP.
• The mats are placed over fine filter pads.
• Water from concrete is vacuum and stored in water separator.
• About 3% reduction in concrete layer depth takes place.
• By the use of power trowel and power floater the surface is given a
hard and smooth finish.
Fig : Vacuum concrete process
Applications of Vacuum Concrete:
• Industrials floor sheds like cold storages
• Hydro power plants
• Bridges ports and harbour
• Cooling towers
Advantages of Vacuum Concrete
• Increase of final strength of concrete by about 25%
• Sufficient decrease in permeability of concrete
• High density concrete
• Increase of about 20% bond strength of concrete
• Appreciable reduction of time for final finishing
• Early removal of wall forms
• Increase in durability.
Disadvantages of Vacuum Concrete
• High initial cost.
• Need trained labor.
• Need specific equipment.
• Need power consumption.
• The porosity of the concrete allows water, oil and grease to seep
through, consequently weakening the concrete.
Conclusion
• Good quality of floors and pavements can be obtained.
• The compressive Strength can be increased by 25-45%.
• Durability of the floor can be increased.
• 15-25% of water can be extracted out.
Reference
• A text Book of Engineering Materials by Dr. M.A. Aziz
• Construction of a rigid pavement with vacuum dewatering Indian
concrete journal volume 71 – page 13
• Dahl G., (1975), "Vacuum concrete", CBI Reports, 7: 75, Part 1, 10 pp.
(Swedish Cement and Concrete Research Inst.,).
• Vacuum dewatering system/tremix method from Aquarius
Technologies Private Limited,india www.aquariustech.net
THANK
YOU

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Vacuum concrete

  • 1. A Seminar 0n VACUUM CONCRETE Presented By : Ng.Joshibanta 6th Sem, 141018 BACHELOR OF ENGINEERING IN CIVIL ENGINEEERING 2016-2017
  • 2. Contents Introduction Need for vacuum concrete Equipment's Application’s Advantages Disadvantages Conclusion
  • 3. INTRODUCTION • Vacuum concrete is the type of concrete in which the excess water is removed for improving concrete strength • It was first invented by Billner in United states in 1935. • Reducing the final water-cement ratio of concrete before setting, to control strength and other properties of concrete.
  • 4. Need for vacuum concrete • The chemical reaction of cement with water requires a water-cement ratio of less than 0.38. • But it is always taken more than 0.38. • Workability is also important for concrete. • Workability and high strength don’t go together as their requirements are contradictory to each other. • Vacuum concrete is the effective technique used to overcome this contradiction of opposite requirements of workability and high strength.
  • 5. Equipment's use in Vacuum Concrete Vacuum pump with hose pipe
  • 11. Procedure • With the help of screed vibrator the surface is vibrated. • Vacuum pump is a small but strong pump of 5 to 10 HP. • The mats are placed over fine filter pads. • Water from concrete is vacuum and stored in water separator. • About 3% reduction in concrete layer depth takes place. • By the use of power trowel and power floater the surface is given a hard and smooth finish.
  • 12. Fig : Vacuum concrete process
  • 13. Applications of Vacuum Concrete: • Industrials floor sheds like cold storages • Hydro power plants • Bridges ports and harbour • Cooling towers
  • 14. Advantages of Vacuum Concrete • Increase of final strength of concrete by about 25% • Sufficient decrease in permeability of concrete • High density concrete • Increase of about 20% bond strength of concrete • Appreciable reduction of time for final finishing • Early removal of wall forms • Increase in durability.
  • 15. Disadvantages of Vacuum Concrete • High initial cost. • Need trained labor. • Need specific equipment. • Need power consumption. • The porosity of the concrete allows water, oil and grease to seep through, consequently weakening the concrete.
  • 16. Conclusion • Good quality of floors and pavements can be obtained. • The compressive Strength can be increased by 25-45%. • Durability of the floor can be increased. • 15-25% of water can be extracted out.
  • 17. Reference • A text Book of Engineering Materials by Dr. M.A. Aziz • Construction of a rigid pavement with vacuum dewatering Indian concrete journal volume 71 – page 13 • Dahl G., (1975), "Vacuum concrete", CBI Reports, 7: 75, Part 1, 10 pp. (Swedish Cement and Concrete Research Inst.,). • Vacuum dewatering system/tremix method from Aquarius Technologies Private Limited,india www.aquariustech.net