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Starting system.PPT
1.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only
2.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting system principles Starting motor construction
3.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only The starting system uses battery power and an electric motor to turn the engine crankshaft for engine starting
4.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Basic Starting System The ignition switch energizes the solenoid The solenoid energizes the starting motor
5.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Components Battery source of energy Ignition switch allows driver to control operation Solenoid high current relay (switch) Starting motor high torque electric motor
6.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting System Energized With the ignition key in the “start” position, current flows through the solenoid coil Magnetism closes the solenoid contacts, connecting the battery to the starting motor The motor turns the flywheel ring gear
7.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting System De-energized With the ignition key released to the “run” position, no current flows to the solenoid coil The solenoid contacts open, the starter stops turning, and the starter gear moves away from the flywheel
8.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting Motor Fundamentals Converts electrical energy from the battery to mechanical energy to crank the engine Produces a turning force through the interaction of magnetic fields inside the motor assembly
9.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Magnetic Field Action Made up of invisible lines of force Since like charges (fields) repel each other and unlike charges (fields) attract each other, magnetic fields can produce motion
10.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Magnetic Field Action
11.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Simple Electric Motor If a current-carrying winding is placed inside a magnetic field, the winding rotates away from the pole shoes
12.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Commutator and Brushes Keep a motor turning by controlling the current through the windings Together, they serve as a sliding contact between battery power and the windings
13.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Commutator and Brushes The commutator reverses the electrical connection when the loop rotates around
14.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Increasing Motor Power Several windings (loops of wire) and a commutator with many segments are used to increase motor power As the motor spins, many windings contribute to the motion
15.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Armature Supports the windings Increases the strength of each winding’s magnetic field
16.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Field Windings Stationary insulated wire wrapped in a circular shape When current flows, the magnetic field between the pole shoes becomes very large This field acts against the armature’s field, producing motion
17.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Armature and Field Windings
18.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Pinion Gear Small gear on the armature shaft Engages a large ring gear on the engine flywheel Moves into and meshes with the flywheel ring gear
19.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Pinion Gear Part of the pinion drive mechanism
20.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Overrunning Clutch Locks in one direction Releases in the other direction Allows the pinion gear to turn the flywheel ring gear for starting Lets the pinion gear freewheel when the engine starts
21.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Overrunning Clutch Locks the flange to the pinion gear in one direction and releases in the other direction
22.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Overrunning Clutch Operation Rollers jam and lock in one direction and release in the other direction
23.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Pinion Gear Assembly Pinion gear assembly slides on the shaft for engagement
24.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Solenoid An electromagnetic switch Makes an electrical connection between the battery and the starting motor Allows the low current ignition switch circuit to control the high current starting motor
25.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Solenoid Plunger movement pulls the disc into contact with two battery terminals to activate the starter
26.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Solenoid Operation Low current flows through the windings The magnetic field pulls the solenoid plunger and disc toward the windings The disc touches both of the high-current terminals High current flows to the starter motor
27.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Solenoid Operation
28.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Solenoid Functions Closes the battery-to-starter circuit Pushes the starter pinion gear into mesh with the flywheel ring gear Bypasses the resistance wire in the ignition circuit
29.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Two types: movable pole shoe starting motor starter-mounted solenoid (starting motor with solenoid)
30.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Movable Pole Shoe Starting Motor Uses a yoke lever to move the pinion gear into contact with the flywheel
31.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Movable Pole Shoe Starting Motor Magnetic field pulls the pole shoe downward, causing gear engagement as the armature starts to spin
32.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter-Mounted Solenoid Solenoid plunger moves a shift lever to engage the pinion gear
33.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter-Mounted Solenoid Solenoid completes the battery-to-starter circuit
34.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Solenoid Operation
35.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Permanent-Magnet Starter Uses special high-strength magnets in place of conventional field windings
36.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting Motor Torque A starting motor must produce high torque Difference in gear size between the small pinion and large flywheel ring gear increases turning torque
37.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Reduction Starter Extra gears further increase torque
38.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Internal Motor Circuits Series-wound motor Shunt-wound motor Compound-wound motor
39.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Series-Wound Motor Develops maximum torque at initial start-up and decreases as motor speed increases
40.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Shunt-Wound Motor Produces less starting torque but more constant torque at varying speeds
41.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Compound-Wound Motor Has both series and shunt windings and produces good starting power and constant operating speed
42.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Neutral Safety Switch Prevents the engine from cranking unless the shift selector is in neutral or park Mounted on the shift lever or on the transmission
43.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Neutral Safety Switch Wired in series with the starter solenoid
44.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Relay Opens or closes one circuit by responding to an electrical signal from another circuit Uses a small current from the ignition switch to control a larger current through the starter solenoid Reduces the load on the ignition switch
45.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starter Relay Operation Ignition switch is turned to “start” Current flows through the relay windings Magnetism closes the relay contacts Contacts complete the circuit to the solenoid windings, operating the starter motor
46.
© Goodheart-Willcox Co.,
Inc. Permission granted to reproduce for educational use only Starting System Circuit
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