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Reciprocating
Air Compressor
A Series 1~15HP
W Series 3~20HP
A Series
• Feature
• Specifications
• Strength Assembly/Part
• Control method
Features
• 1.Air Cooling
• 2.Oil Lubricate
• 3.Compact assembly(Air Receiver Design)
• 4.Easy to Operating/ Maintenance
• 5.Low Maintenance Cost
• 6.Suitable general industrial work condition
• 7.Convenient to installation/Move
• 8.One stage and two stage design
• 9.One basicpump and twin basicpumps design
• 10.Auto control or Semi Control
Specifications & Performances
One Stage
Model VA-65 TA-65 VA-80 TA-80 VA-100 TA-100 TA-120
Power
HP 1 2 4 5 7.5 10 15
kW 0.75 1.5 3 4 5.5 7.5 11
Capacity
(FAD)
CFM 3 6 13 19 24 35 53
m3
/min 0.08 0.17 0.36 0.53 0.67 1 1.5
Pressure bar 8 8 8 8 8 8 8
Tank Liter 70 70 110 170 230 300 360
Cylinder
Dia × Qt'y
mm ψ65×2 ψ65×3 ψ80×2 ψ80×3 ψ100×2 ψ100×3 ψ120×3
Dimensions
L
mm
1050 1050 1234 1370 1482 1560 1604
W 390 390 470 540 590 620 670
H 780 770 880 1000 1100 1240 1420
Weight kg 94 107 156 208 265 360 470
Specifications & Performances
Two Stage
Model HTA-65 HTA-65H HTA-80 HTA-100 HTA-100H HTA-120
Power
HP 2 3 5 7.5 10 15
kW 1.5 2.2 4 5.5 7.5 11
Capacity
(FAD)
CFM 6 8 16 21 28 43
m3
/min 0.18 0.22 0.45 0.6 0.8 1.22
Pressure bar 12 12 12 12 12 12
Tank Liter 70 80 170 230 290 320
Cylinder
Dia × Qt'y
1st.
Stage
mm
ψ65×2 ψ65×2 ψ80×2 ψ100×2 ψ100×2 ψ120×2
2nd.
Stage
ψ51×1 ψ51×1 ψ65×1 ψ80×1 ψ80×1 ψ100×1
Dimensions
L
mm
1050 1060 1410 1534 1560 1710
W 390 420 540 620 640 680
H 770 810 1000 1170 1210 1320
Weight kg 122 133 227 318 348 468
Rugged Assembly/Part
• 1. Cooling tube: fins mounted for
high efficient cooling
• 2. Rings: precision machining, low oil
carry-over, less coke for stable
performance
• 3. Valves: Sweden imported steel
performs great strength, ductility and
impact-resistance
• 4. Air filter: quiet operation along with
best filtration
1 2 3 4
• 5. Cylinders & heads: design for best
cooling effect
• 6. Connecting rod: state of art
machining process to achieve tight
clearance for smooth operation
• 7. Pulley: well balanced for level
operation
• 8. Pressure relief device: fast
reaction for peace of mind
Rugged Assembly/Part
7 8 6 5
Rugged Assembly/Part
• 9. Cylinder: CNC machined bore for
years of trouble-free operation.
• 10. Crankshaft: quality material
with right treatment for better
strength and wear-resistance.
Weighting for low vibration
revolution.
• 11. Crankcase: High precision
machining for best performance
• 12. Bearing: high quality imported
bearing
9 10 12 11
Parts Comparison
Series
Pump
Design
Crankshaft
Design
Crankshaft
Rear Bearing
Support
Metal Insert
Rod Bearings
Valve Design Valve Type
Pump
Lubrication
Pump Speed
Range
FSCURTIS
Masterline D96 Cast Iron Steel Yes Yes Assembly Spring & Disc Pressure 710~885
CA Series E50 Cast Iron Steel Yes Yes Assembly Spring & Disc Splash 855~945
CA Series E57 Cast Iron Steel Yes Yes Cast Iron Plate Channel Valves Splash 895~995
Schulz
MSL-20MAX Cast Iron Steel Yes No Cast Iron Plate Channel Valves Splash 830~895
MSL-30MAX Cast Iron Steel Yes No Cast Iron Plate Finger Valves Splash 869~945
IR Type 30 2475 Cast Iron Steel/overhung No No Aluminum Plate Flappers w/screws Splash 1050~1500
Quincy QT Series QT5 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 700~1050
CH CI Series CI5 Cast Iron Steel Yes No Aluminum Plate Valve Strips Splash 700~1020
Champion
RV Series RV15 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 760~1045
R Series R15 Cast Iron Steel Yes No Assembly Spring & Disc Splash 760~1045
FSCURTIS
Masterline D96
FSCURTIS
A Series E50
FSCURTIS
B Series E57
Schulz
MSL-20MAX
Schulz
MSL-30MAX
Champion
R Series R15
Campbell Hausfeld
5~7HP PEAK
Campbell Hausfeld
CI Series CI5
Ingersoll-Rand
Type 30 2475
Champion
RV Series RV15
Quincy
QT Series QT5
Control method
• This type use a pressure switch to control when the compressor runs
and stops.
• When the system pressure reaches the upper-limit set point (7.0 Bar ,
for example) pressure switch cuts off the motor and stop compressor
operation.
• When system pressure drops down to the presser low-limit set point
(5.0 Bar , for example ) pressure switch re-connects the motor to re-
start compressor operation.
• The automatic operating method is suitable for intermittent use.
• In order to protect motor and EM switch, the restart frequency should
not exceed six times per hour.
Full-automatic Method:
Control method
• This type uses a pilot valve to control the loading or
unloading operation status of compressor.
• When the system pressure reaches the high-limit set
point(7.0 Bar , for example) pilot valve will open to actuable
suction unloader to allow compressor to unload .
• When system pressure drops down to low-limit set
point(5.0Bar , for example ) pilot valve will close and
compressor returns to loading status.
• The semi-automatic operating method is suitable for
frequent use of compressed air.
Semi-automatic Method:
W Series
• Feature
• Specifications
• Strength Assembly/Part
• Control method
Features
• 1.Air Cooling
• 2. 100% Oil Free Design, 100% Duty Cycle
• 3.Compact assembly(Air Receiver Design)
• 4.Easy to Operating/ Maintenance
• 5.Low Maintenance Cost
• 6.Suitable food and precise industry
• 7.Convenient to installation/Move
• 8. Better performance results from multi stages
compression
• 9.One basicpump and twin basicpumps design
• 10. Low rotational speed, long service life
Specifications & Performances
7~8bar
Model VW-30 VW-50 TW-75 TW-100 TW-150 TW-200 TWH-200
Power
HP 3 5 7.5 10 15 20 20
kW 2.2 4 5.5 7.5 11 15 15
Capacity
CFM 8 15 23 30 44 58 64
m3
/min 0.22 0.42 0.65 0.85 1.25 1.65 1.8
Pressure bar 8 8 8 8 8 8 7
Tank Liter 114 114 240 250 250 410 410
Dimensions
L
mm
1340 1440 1555 1680 1680 1832 1832
W 520 500 620 600 600 715 715
H 975 975 1300 1350 1350 1524 1524
Weight kg 205 222 410 485 530 663 665
Specifications & Performances
10~12.5bar
Model TW-75H TW-100H TW-150H TW-200H HTW-75 HTW-100
Power
HP 7.5 10 15 20 7.5 10
kW 5.5 7.5 11 15 5.5 7.5
Capacity
CFM 21 26 35 53 18 24
m3
/min 0.6 0.75 1 1.5 0.5 0.67
Pressure bar 10 10 10 10 12.5 12.5
Tank Liter 240 240 250 410 240 240
Dimensions
L
mm
1555 1555 1680 1832 1555 1555
W 620 620 600 715 620 620
H 1300 1300 1350 1524 1300 1300
Weight kg 410 425 532 665 412 425
Rugged Assembly/Part
• Bearing: High precision grease-
lubricated bearing. High temperature-
resistant grease ensures long service
life and constant operation.
• Compression ring and guide ring: High
precision machining along with self-
lubricated material which resists wear
and high temperature.
Stainless, elastic structure enhances
sealing effect and durability.
Rugged Assembly/Part
• Intake valve: corrosion free leaf valve
made by stainless steel coated with
high temperature-resistant material
effectively reduces noise and improves
service life. 100% duty cycle is assured.
• Connecting rod: made by die-casting
aluminum alloy is highly rust-resistant
with great strength. CNC precise
machining process ensures compressor
stable operation.
Rugged Assembly/Part
• Piston: casting with compact ingredient,
precise machining followed by grinding.
Surface coating with self-lubricated
material.
• Ventilation of crankcase: crankcase
fitted with ventilation system on both
sides enormously reduces operating
temperature to increase bearing service
life.
Control method
• This type use a pressure switch to control when the compressor runs
and stops.
• When the system pressure reaches the upper-limit set point (7.0 Bar ,
for example) pressure switch cuts off the motor and stop compressor
operation.
• When system pressure drops down to the presser low-limit set point
(5.0 Bar , for example ) pressure switch re-connects the motor to re-
start compressor operation.
• The automatic operating method is suitable for intermittent use.
• In order to protect motor and EM switch, the restart frequency should
not exceed six times per hour.
Full-automatic Method Only:
Thank You

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A&W series Presentation.ppt

  • 1. Reciprocating Air Compressor A Series 1~15HP W Series 3~20HP
  • 2. A Series • Feature • Specifications • Strength Assembly/Part • Control method
  • 3. Features • 1.Air Cooling • 2.Oil Lubricate • 3.Compact assembly(Air Receiver Design) • 4.Easy to Operating/ Maintenance • 5.Low Maintenance Cost • 6.Suitable general industrial work condition • 7.Convenient to installation/Move • 8.One stage and two stage design • 9.One basicpump and twin basicpumps design • 10.Auto control or Semi Control
  • 4. Specifications & Performances One Stage Model VA-65 TA-65 VA-80 TA-80 VA-100 TA-100 TA-120 Power HP 1 2 4 5 7.5 10 15 kW 0.75 1.5 3 4 5.5 7.5 11 Capacity (FAD) CFM 3 6 13 19 24 35 53 m3 /min 0.08 0.17 0.36 0.53 0.67 1 1.5 Pressure bar 8 8 8 8 8 8 8 Tank Liter 70 70 110 170 230 300 360 Cylinder Dia × Qt'y mm ψ65×2 ψ65×3 ψ80×2 ψ80×3 ψ100×2 ψ100×3 ψ120×3 Dimensions L mm 1050 1050 1234 1370 1482 1560 1604 W 390 390 470 540 590 620 670 H 780 770 880 1000 1100 1240 1420 Weight kg 94 107 156 208 265 360 470
  • 5. Specifications & Performances Two Stage Model HTA-65 HTA-65H HTA-80 HTA-100 HTA-100H HTA-120 Power HP 2 3 5 7.5 10 15 kW 1.5 2.2 4 5.5 7.5 11 Capacity (FAD) CFM 6 8 16 21 28 43 m3 /min 0.18 0.22 0.45 0.6 0.8 1.22 Pressure bar 12 12 12 12 12 12 Tank Liter 70 80 170 230 290 320 Cylinder Dia × Qt'y 1st. Stage mm ψ65×2 ψ65×2 ψ80×2 ψ100×2 ψ100×2 ψ120×2 2nd. Stage ψ51×1 ψ51×1 ψ65×1 ψ80×1 ψ80×1 ψ100×1 Dimensions L mm 1050 1060 1410 1534 1560 1710 W 390 420 540 620 640 680 H 770 810 1000 1170 1210 1320 Weight kg 122 133 227 318 348 468
  • 6. Rugged Assembly/Part • 1. Cooling tube: fins mounted for high efficient cooling • 2. Rings: precision machining, low oil carry-over, less coke for stable performance • 3. Valves: Sweden imported steel performs great strength, ductility and impact-resistance • 4. Air filter: quiet operation along with best filtration 1 2 3 4
  • 7. • 5. Cylinders & heads: design for best cooling effect • 6. Connecting rod: state of art machining process to achieve tight clearance for smooth operation • 7. Pulley: well balanced for level operation • 8. Pressure relief device: fast reaction for peace of mind Rugged Assembly/Part 7 8 6 5
  • 8. Rugged Assembly/Part • 9. Cylinder: CNC machined bore for years of trouble-free operation. • 10. Crankshaft: quality material with right treatment for better strength and wear-resistance. Weighting for low vibration revolution. • 11. Crankcase: High precision machining for best performance • 12. Bearing: high quality imported bearing 9 10 12 11
  • 9. Parts Comparison Series Pump Design Crankshaft Design Crankshaft Rear Bearing Support Metal Insert Rod Bearings Valve Design Valve Type Pump Lubrication Pump Speed Range FSCURTIS Masterline D96 Cast Iron Steel Yes Yes Assembly Spring & Disc Pressure 710~885 CA Series E50 Cast Iron Steel Yes Yes Assembly Spring & Disc Splash 855~945 CA Series E57 Cast Iron Steel Yes Yes Cast Iron Plate Channel Valves Splash 895~995 Schulz MSL-20MAX Cast Iron Steel Yes No Cast Iron Plate Channel Valves Splash 830~895 MSL-30MAX Cast Iron Steel Yes No Cast Iron Plate Finger Valves Splash 869~945 IR Type 30 2475 Cast Iron Steel/overhung No No Aluminum Plate Flappers w/screws Splash 1050~1500 Quincy QT Series QT5 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 700~1050 CH CI Series CI5 Cast Iron Steel Yes No Aluminum Plate Valve Strips Splash 700~1020 Champion RV Series RV15 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 760~1045 R Series R15 Cast Iron Steel Yes No Assembly Spring & Disc Splash 760~1045 FSCURTIS Masterline D96 FSCURTIS A Series E50 FSCURTIS B Series E57 Schulz MSL-20MAX Schulz MSL-30MAX Champion R Series R15 Campbell Hausfeld 5~7HP PEAK Campbell Hausfeld CI Series CI5 Ingersoll-Rand Type 30 2475 Champion RV Series RV15 Quincy QT Series QT5
  • 10. Control method • This type use a pressure switch to control when the compressor runs and stops. • When the system pressure reaches the upper-limit set point (7.0 Bar , for example) pressure switch cuts off the motor and stop compressor operation. • When system pressure drops down to the presser low-limit set point (5.0 Bar , for example ) pressure switch re-connects the motor to re- start compressor operation. • The automatic operating method is suitable for intermittent use. • In order to protect motor and EM switch, the restart frequency should not exceed six times per hour. Full-automatic Method:
  • 11. Control method • This type uses a pilot valve to control the loading or unloading operation status of compressor. • When the system pressure reaches the high-limit set point(7.0 Bar , for example) pilot valve will open to actuable suction unloader to allow compressor to unload . • When system pressure drops down to low-limit set point(5.0Bar , for example ) pilot valve will close and compressor returns to loading status. • The semi-automatic operating method is suitable for frequent use of compressed air. Semi-automatic Method:
  • 12. W Series • Feature • Specifications • Strength Assembly/Part • Control method
  • 13. Features • 1.Air Cooling • 2. 100% Oil Free Design, 100% Duty Cycle • 3.Compact assembly(Air Receiver Design) • 4.Easy to Operating/ Maintenance • 5.Low Maintenance Cost • 6.Suitable food and precise industry • 7.Convenient to installation/Move • 8. Better performance results from multi stages compression • 9.One basicpump and twin basicpumps design • 10. Low rotational speed, long service life
  • 14. Specifications & Performances 7~8bar Model VW-30 VW-50 TW-75 TW-100 TW-150 TW-200 TWH-200 Power HP 3 5 7.5 10 15 20 20 kW 2.2 4 5.5 7.5 11 15 15 Capacity CFM 8 15 23 30 44 58 64 m3 /min 0.22 0.42 0.65 0.85 1.25 1.65 1.8 Pressure bar 8 8 8 8 8 8 7 Tank Liter 114 114 240 250 250 410 410 Dimensions L mm 1340 1440 1555 1680 1680 1832 1832 W 520 500 620 600 600 715 715 H 975 975 1300 1350 1350 1524 1524 Weight kg 205 222 410 485 530 663 665
  • 15. Specifications & Performances 10~12.5bar Model TW-75H TW-100H TW-150H TW-200H HTW-75 HTW-100 Power HP 7.5 10 15 20 7.5 10 kW 5.5 7.5 11 15 5.5 7.5 Capacity CFM 21 26 35 53 18 24 m3 /min 0.6 0.75 1 1.5 0.5 0.67 Pressure bar 10 10 10 10 12.5 12.5 Tank Liter 240 240 250 410 240 240 Dimensions L mm 1555 1555 1680 1832 1555 1555 W 620 620 600 715 620 620 H 1300 1300 1350 1524 1300 1300 Weight kg 410 425 532 665 412 425
  • 16. Rugged Assembly/Part • Bearing: High precision grease- lubricated bearing. High temperature- resistant grease ensures long service life and constant operation. • Compression ring and guide ring: High precision machining along with self- lubricated material which resists wear and high temperature. Stainless, elastic structure enhances sealing effect and durability.
  • 17. Rugged Assembly/Part • Intake valve: corrosion free leaf valve made by stainless steel coated with high temperature-resistant material effectively reduces noise and improves service life. 100% duty cycle is assured. • Connecting rod: made by die-casting aluminum alloy is highly rust-resistant with great strength. CNC precise machining process ensures compressor stable operation.
  • 18. Rugged Assembly/Part • Piston: casting with compact ingredient, precise machining followed by grinding. Surface coating with self-lubricated material. • Ventilation of crankcase: crankcase fitted with ventilation system on both sides enormously reduces operating temperature to increase bearing service life.
  • 19. Control method • This type use a pressure switch to control when the compressor runs and stops. • When the system pressure reaches the upper-limit set point (7.0 Bar , for example) pressure switch cuts off the motor and stop compressor operation. • When system pressure drops down to the presser low-limit set point (5.0 Bar , for example ) pressure switch re-connects the motor to re- start compressor operation. • The automatic operating method is suitable for intermittent use. • In order to protect motor and EM switch, the restart frequency should not exceed six times per hour. Full-automatic Method Only: