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21/12/2022 1
CARBON
FILAMENT
YARN
Jawad Akbar
Technical Textile
20-NTU-TE-0175
National Textile University, Faisalabad
CARBON
FIBER
21/12/2022 CARBON FILAMENT YARN 3
Carbon Fiber is a
polymer and is
sometimes known
as graphite fiber.
It is a very strong
material that is also
very lightweight.
Carbon fiber is five-
times stronger than
steel and twice as
stiff.
CARBON
FIBER
CARBON
FILAMENT
YARN
21/12/2022 4
Very thin strands of
carbon having strong
crystalline regions.
Diameter, 5-10
micrometer
Cut into staples
,make filaments or
twisted together…
RAW
MATERIAL
CARBON
FILAMENT
YARN
• Precursor
• 90% made from PAN
• 10% made from Rayon or Petroleum pitch
21/12/2022 5
STRUCTURE
OF CARBON
FIBER
• Carbon atoms are bonded
together in crystals that are aligned
parallel to long axis of the fiber.
• Sheets of carbon atoms are
arranged in regular hexagonal
pattern.
• Cross-sectional view:
• Trilobal pattern of C-
atoms.
• Longitudinal view:
• Rod like with wrinkles.
CARBON
FILAMENT
YARN
21/12/2022 6
TYPES
21/12/2022
CARBON
FILAMENT
YARN
7
PAN-based carbon fibers
Pitch-based carbon fibers
DRAWING
PROCESS
21/12/2022
• Melt spinning is one of the most
popular methods for manufacturing
polymeric filaments. While there are
several methods available for filament
production, melt spinning is the most
economical approach due to the absence
of solvents and the simplicity of the
process
CARBON
FILAMENT
YARN
8
TENAX™
FILAMENT
YARN
• Tenax™ filament yarn is a high-tech
carbon fiber product, which
significantly enhances properties in
thermoset and thermoplastic
composites, including aerospace,
automotive and general industrial
applications.
CARBON
FILAMENT
YARN
21/12/2022 9
COMPANY
OVERVIEW
21/12/2022
CARBON
FILAMENT
YARN
10
Teijin is one of the world’s leading carbon
fiber and carbon fiber-based materials
manufacturers with world-wide locations.
Teijin offers advanced material solutions
including resins, prepregs, high
temperature resin and prepreg systems,
new fibers, tailored sizings and more.
Teijin is a leading global company with
locations and production facilities in
Japan, Germany and the USA.
PROPERTIES
21/12/2022 CARBON FILAMENT YARN 11
Properties
of Tenax™
Filament
Yarn
The properties on this table are
typical and not warranty value. It was
obtained using certain controlled
condition by Teijin.
CARBON FILAMENT YARN 12
GENERAL
PROPERTIES
CARBON
FILAMENT
YARN
• High tensile strength
• High stiffness
• High chemical resistance
• Low thermal expansion
• Low weight to strength ratio
• Poor elasticity
• Dimensionally stable
• Zero moisture regain
• Good thermal and electrical
conductivity
• Non-poisonous, biologically inert
and X-ray permeable
21/12/2022 13
APPLICATIONS
CARBON
FILAMENT
YARN
• Aerospace Industry
• Door designs in latest air
crafts(composite materials)
• Landing gear door(composite
materials)
• Braking disc(C-C heat resistant
material)
• Outer skin
• Wing tips
• Center wing box
• Inner hull structure
21/12/2022 14
APPLICATIONS
CARBON
FILAMENT
YARN
• Automotive Industry
• Engine hood(carbon reinforced
thermoset)
• Roof(carbon reinforced
thermoset)
• Trunk lid(carbon reinforced
thermoset)
• Seat hell
• Door sill
• Foot pedals
• Driver shaft hump
21/12/2022 15
APPLICATIONS
CARBON
FILAMENT
YARN
• Medical
• Light weight protective masks
for athletes
• Several parts of X-ray
equipment
• For wheelchairs to improve
comfort (light weight and protect
against low temperature)
• Surgical instruments
(sterilization and X-ray
permeability)
21/12/2022 16
APPLICATIONS
CARBON
FILAMENT
YARN
• Sporting Goods
• Golf carbon shafts
• Bicycles
• Snowboards
• Several parts of hardworking
tools like electric drill and
grinder etc
21/12/2022 17
21/12/2022 18
CARBON
FILAMENT
YARN
THANK YOU
Jawad Akbar
jawadakbar110110@gmail.com

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Everything You Need to Know About Carbon Filament Yarn