SensrTrx is a cloud-based manufacturing analytics application tracks downtime, scrap, machine cycles, OEE and more in an easy-to-understand interface manufacturers use to increase plant efficiency and cut costs. It supports hundreds of machine protocols, and provides plant managers metrics that go well beyond OEE to increase productivity, reduce scrap and downtime, and optimize machine cycles throughout the lines.
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Manufacturers are Missing Critical Data
Machine Availability
Downtime Tracking
Scrap Rates
Good parts vs bad
Cycle Times
How long it takes to make a part
Inefficiencies could be costing as much as 50% to the bottom line
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This data is missing because..
Equipment data is
not being captured
Current analytics
solutions are too complex
and too expensive
Staff is not capable of
to collecting,
interpreting, and using
the data
They look at
machines/work cells
manually or one at a
time
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About SensrTrx
• Founded in 2015
• Manufacturing analytics software to
increase visibility on the plant floor.
• Finding and eliminating inefficiencies
in the process such as downtime and
scrap.
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Manufacturers need a
solution that…
• Provides the right data to the right
people
• Does not bury users in data
• Is affordable to scale, maintain, and
deploy
• Is available everywhere
• Does not require users to collect
data
• Learns from its data
• Does not require specialized skills
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Controls & PLCs
Sensors
Algorithms
• Summarize
• Calculate
• Predict
• Real Time
SensrTrx Gateway
Supports 100+ protocols
Manual Data Collection
• Augment
• Add Context
System
Architecture
Dashboards
• Role Based
• Operator to CEO
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We Help Get You Connected
• Direct Connect to PLC or Controller
• Ethernet
• Wi-Fi
• Serial
• Support for 100+ Industrial Protocols
Direct to PLC
• Serial to Wireless/Ethernet
• Banner Wireless Network
• Connect any existing sensor
• Add new sensors
Legacy Equipment
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Visibility to Help Manufacturers Improve…
Availability
• Downtime reason codes
• Short stops
• Planned maintenance
• Unplanned maintenance
• Startup
• Change over
• Equipment breakdowns
• Material shortages
Quality
• Scrap by:
• Machine
• Shift
• Reason Code
• Operator
• Startup scrap
Performance
• Slow cycles
• Production vs. capacity
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SensrTrx Grows with You
• Run time
• Downtime
• Run vs stop
Utilization
• Short stops
• Reason codes
• Change over
• Startup time
• Maintenance
Downtime
• Slow cycles
• Throughput
• Targets
• Goals
• Capacity
Performance
• Reason codes
• Manual or
automatic
Quality
Continuous Improvement is a Journey
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Dashboards & Metrics
User customizable, easy to use
• OEE
• Availability
• Quality
• Performance
• Downtime Pareto
• Scrap Pareto
• Pass/Fail Counts
• Cycle Times
• Process Timers
• Production Times
• Targets
• Goals
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Process Data
• Temperature
• Speed
• Current Draw
• Pressure
• Feeds
• Energy Usage
• Any process parameter
• In context of production
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Analyze By
• Date
• Facility
• Department
• Shift
• Team
• Cell
• Production Line
• Part
• Job
• Machine
• Device
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Alerts
• Create alerts on data changes
• Examples
• OEE below 65% for 2 hours
• Quantity greater 10
• Downtime greater than 30 minutes
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Manufacturing Insights
• Schedule delivery of dashboards
• Deliver via e-mail
• Examples
• Weekly performance
• Top alarms & events
• Keep users engaged
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Managed Integration Service
On Premises & Cloud Integrations
Local Agents Behind Firewall
Cloud to Cloud Agents
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Implementation Process
Basic Training
• Facilities
• Departments
• Cells
• Devices
• Parts
Connectivity & Mapping
• Site Visit
• Connect
• Map
• Test
• Repeat
Dashboards
• Define
• Develop
• Review
Site Survey
• 1 Day Site Visit
• Determine Hardware
• Verify Connectivity
• Design Document
Weekly Success Meetings
2 Week
Implementation
30 Days
Until Value is Achieved
1 Hour
To Learn SensrTrx
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Pricing
Starter
• Manual Data Collection
• OEE
• Quality
• Performance
• Downtime
• Downtime Reason Codes
• Scrap Reason Codes
• Actual Cycle Times
• Job Tracking
• Unlimited Users
Black Belt
• All features of Starter
• Automatic Data Collection
• Real Time OEE
• 10 GB Storage per Machine
• Sub second Resolution
• Support for 100s of Protocols
• Custom Calculations
Enterprise
• All features of Black Belt
• Complex Cell Layouts
• Production Line Layouts
• OEE by station/machine
• Statistics by station/machine
• Process Data/Meta Data
• Custom Algorithms
• API Integration
• Co-Parts