How to improve Manufacturing processes with open-source software

1. Digital Solutions for
Manufacturing
Geoff Nunan
Principal Consultant
geoff.nunan@spruiktec.com

2. How we help our customers
Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality
• Consulting
• Strategy & Roadmap
• Enterprise Architecture
• Procurement / Vendor Selection
• Systems Implementation
• Project Delivery
• Cloud SaaS
• Support
• 24x7 Support Service
• Remote Monitoring and Advice

3. Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality
Histogram
Complex
Tolerances
Human
Tasks

4. Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality
• Accumulate Data
• Energy Usage
• Process Variables
• Product Batch Data
• Analyze
• KPI Calculations
• Process Deviations
• Act
• Rules used to generate alerts
• Closed Loop - Data can be written back to
equipment

5. Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality
• Capture the machine state
• Running, Stopped, Faulted, Blocked, Starved
• Capture speed, to understand waste from slow-running
• Analyzeby count or duration
• Visualize, live

6. Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality

7. Process
Assets
Labour
Inventory
Quality
Energy Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live SPC
Digital Quality
• Track material consumption live
• Integrate with ERP systems to trigger
replenishment
• Use wearable to scan receipt of
materials and perform ’Quality on
receipt’ checks
• Track production of finished product live
& integrate with ERP