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4th Semester Seminar
Finite Difference Element Method
for Modeling Paper Response
Institute of Paper Science and
Technology
Atlanta, Georgia
by Jaime Castro, Ph.D. Candidate
Professor Martin Ostoja-Starzewski, Advisor
Finite Difference Element Method for
Modeling Paper Response
• Local variability of paper properties
• Computer model
• Modeling examples
• Proposed verification
Paper Strength
• Non uniformity of basis weight
• Spatial variation of fiber orientation
• Spatial variation of bonding degree
• Spatial variation of drying shrinkage
• Furnish or fiber properties
Local variability of paper properties
FLAC
Fast Lagrangian Analysis of Continua
FLAC is a two-dimensional explicit finite difference
program for engineering mechanics computation.
Traditional finite element method is an implicit method
This method has already been extensively used in
geomechanics
Finite difference form of Newton’s second law:
m
t
Fuu t
i
tt
i
tt
i

  )2/()2/(

New coordinate:  
tuuu tt
i
t
i
tt
i   2/)()(

Motion and Equilibrium







dt
ud
mF

Elements and Grid
)( ijij ef 














i
j
j
i
x
u
x
u
ij
e


2
1
i
j
iji
g
xt
u


 




 
  snuu
Ax
u
j
b
i
a
i
j
i


 )()(
2
1


Explicit Calculation Cycle
Comparison of Explicit and Implicit
Solution Methods
Explicit (FLAC)
Timestep must be smaller than a
critical value for stability
Small amount of computational
effort per timestep
No significant numerical damping
introduced for dynamic solution
No iterations necessary to follow
nonlinear constitutive law
Implicit (FE)
Timestep can be arbitrarily large,
with unconditionally stable
schemes
Large amount of computational
effort per timestep
Numerical damping dependent on
timestep present
Iterative procedure necessary to
follow nonlinear constitutive law
…Comparison of Explicit and Implicit
Solution Methods
Explicit (FLAC)
Provided that the timestep criterion
is always satisfied, nonlinear laws
are always followed in a valid
physical way.
Matrices are never formed. Memory
requirements are always at a
minimum.
Since matrices are never formed,
large displacements and strains are
accommodated without additional
computing effort.
Implicit (FE)
Always necessary to demonstrate that
the above - mentioned procedure is:
(a) stable; and (b) follows the
physically correct path.
Stiffness matrices must be stored.
Memory requirements tend to be
large.
Additional computing effort needed
to follow large
displacements and strains.
Previous Paper FE-models
L. Wong, M. T. Kortschot, and C. T. J. Dodson, Finite element analysis and experimental
measurement of strain fields cand failure in paper, International Paper Physics
Conference (CPPA and TAPPI): p. 131-135 (September 11, 1995).
ThicknessFront View
M. J. Korteoja, A. Lukkarinen, K. Kaski, D. Gunderson, J. Dahlke, and K. J. Niskanen,
Local strain fields in paper, Tappi Journal 79, No. 4: p. 217-223 (April 1996).
Previous Paper FE-models

e

e

e
Basis Weight (g/m²)
315-325
305-315
295-305
285-295
275-285
Beta-ray radiography. Paperboard. M. Bliss
Assigning Material Properties and
Constitutive Law to Each Element
Assigning Material Properties and
Constitutive Law to Each Element
BWE  5
10
Elastic model – Plane Stress
3/1
)21(3 

E
K
)1(2 

E
G
MPaEAvg 4.30
Average= 30.4 MPa
15.50
15.60
15.70
15.80
15.90
16.00
16.10
16.20
0 20 40 60 80 100
Number of side elements
N-m Mesh Independence
Work Done on the
System (N-m)
Homogeneous case Syy=6.19E+05c
Homogeneous case:
Maximum Sxx=1.75E+02
Homogeneous case:
Minimum Sxy=-1.5E+01
Maximum Sxy=+1.5E+01
Model Verification
• Model the inelastic regime and calculate
energy dissipation in each zone.
• Measure energy dissipation with an infrared
camera with less than 1mm resolution.
• Compare basis weight map with the
evolution of inelastic zones.
• Influence of basis weight on energy
dissipation.
28.5°C
30.8°C
29
30
Infrared Measurements
Obtain Mech. Properties From a
Fiber Network Model
c

e
q
BW
Bond

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4th Semester Seminar

  • 1. 4th Semester Seminar Finite Difference Element Method for Modeling Paper Response Institute of Paper Science and Technology Atlanta, Georgia by Jaime Castro, Ph.D. Candidate Professor Martin Ostoja-Starzewski, Advisor
  • 2. Finite Difference Element Method for Modeling Paper Response • Local variability of paper properties • Computer model • Modeling examples • Proposed verification
  • 3. Paper Strength • Non uniformity of basis weight • Spatial variation of fiber orientation • Spatial variation of bonding degree • Spatial variation of drying shrinkage • Furnish or fiber properties Local variability of paper properties
  • 4. FLAC Fast Lagrangian Analysis of Continua FLAC is a two-dimensional explicit finite difference program for engineering mechanics computation. Traditional finite element method is an implicit method This method has already been extensively used in geomechanics
  • 5. Finite difference form of Newton’s second law: m t Fuu t i tt i tt i    )2/()2/(  New coordinate:   tuuu tt i t i tt i   2/)()(  Motion and Equilibrium        dt ud mF 
  • 7. )( ijij ef                i j j i x u x u ij e   2 1 i j iji g xt u             snuu Ax u j b i a i j i    )()( 2 1   Explicit Calculation Cycle
  • 8. Comparison of Explicit and Implicit Solution Methods Explicit (FLAC) Timestep must be smaller than a critical value for stability Small amount of computational effort per timestep No significant numerical damping introduced for dynamic solution No iterations necessary to follow nonlinear constitutive law Implicit (FE) Timestep can be arbitrarily large, with unconditionally stable schemes Large amount of computational effort per timestep Numerical damping dependent on timestep present Iterative procedure necessary to follow nonlinear constitutive law
  • 9. …Comparison of Explicit and Implicit Solution Methods Explicit (FLAC) Provided that the timestep criterion is always satisfied, nonlinear laws are always followed in a valid physical way. Matrices are never formed. Memory requirements are always at a minimum. Since matrices are never formed, large displacements and strains are accommodated without additional computing effort. Implicit (FE) Always necessary to demonstrate that the above - mentioned procedure is: (a) stable; and (b) follows the physically correct path. Stiffness matrices must be stored. Memory requirements tend to be large. Additional computing effort needed to follow large displacements and strains.
  • 10. Previous Paper FE-models L. Wong, M. T. Kortschot, and C. T. J. Dodson, Finite element analysis and experimental measurement of strain fields cand failure in paper, International Paper Physics Conference (CPPA and TAPPI): p. 131-135 (September 11, 1995). ThicknessFront View
  • 11. M. J. Korteoja, A. Lukkarinen, K. Kaski, D. Gunderson, J. Dahlke, and K. J. Niskanen, Local strain fields in paper, Tappi Journal 79, No. 4: p. 217-223 (April 1996). Previous Paper FE-models  e  e  e
  • 13.
  • 14. Assigning Material Properties and Constitutive Law to Each Element
  • 15. Assigning Material Properties and Constitutive Law to Each Element BWE  5 10 Elastic model – Plane Stress 3/1 )21(3   E K )1(2   E G MPaEAvg 4.30
  • 16.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24. 15.50 15.60 15.70 15.80 15.90 16.00 16.10 16.20 0 20 40 60 80 100 Number of side elements N-m Mesh Independence Work Done on the System (N-m)
  • 25.
  • 29. Model Verification • Model the inelastic regime and calculate energy dissipation in each zone. • Measure energy dissipation with an infrared camera with less than 1mm resolution. • Compare basis weight map with the evolution of inelastic zones. • Influence of basis weight on energy dissipation.
  • 31. Obtain Mech. Properties From a Fiber Network Model c  e q BW Bond

Editor's Notes

  1. 11