2. CONTENT
01
I 02
I 04
Technical specifications
Layout 06
Ultrasonic system, deblinding sliders and balls 08
Quick disassembly 09
Inline into pneumatic conveying
Implementations - Case studies
I 14
I 16
Technical specifications
Layout
I 20
Technical specifications 20
Plans 22
Inline into pneumatic conveying
I 26
Magnetic separator 27
Gravity metal detector 28
I 30
I 32
EXISTE
SUR
MESURE
Means that the equipment can be installed
in ATEX zone
Means that design and options can be
customised
Means that the equipment is available for
testing at PALAMATIC PROCESS
3. Sieves Range
Vibratory sieve
GSC 450 - GSC 600 - GSC 900
The GYRATOR vibratory sieve
controls and protects your produc-
tion line
Page 4
02
EXISTE
SUR
MESURE
03www.palamaticprocess.fr/machines-industrielles/big-bag/vidange-big-bag
Vidéos & plans téléchargeables en ligne
www.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
Centrifugal sieve
RS 200 - RS 300 - RS 400
The main goal of the centrifugal sieve ROTARY is
to eliminate foreign bodies, to reduce clogging and
make granulometric separation
Page 20
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Machines protection
Elimination of foreign bodies
Grain size separation of materials received in bulk or in sacks
Clogging elimination
Mild steel, 304L and 316L stainless steel manufacturing
Rates from 1 to 70 t./h.
CENTRIFUGAL SIEVE
The product is entered into the barrel through a screw conveyor
that regulates the flow to the sieving room. A rotating shaft with
shutters spreads the product on the walls of the cylindrical sie
ved meshes by applying centrifugal force. The sieved product will
pass through the mesh and the foreign bodies, instead, are trap
the impact of the powder, the sieve grid vibrates to accelerate and
reduce the risk of clogging.
I
VIBRATORY SIEVE
The sieving operation is realized by vibrating motors set up on the
side of the machine.
The feeding is ensured by the superior central flange connected
by the flexible fitting.
The agglomerates are broken and the foreign bodies are elimi
nated.
The mesh screen is available in stainless steel or nylon and in
wide range of sizes to suit the exact needs of the customer and to
each material specificity.
Vibratory Centrifugal
INUDSTRIES SECTORS
Food & Feed
Chemical
Fine Chemical
Mineral and building industries
Water treatment and flue gas
x
F Comparative of 2 technologies
RATES*
x
xx
x
x
xx
x
Middle
until 6.5 t./h.
High
until 70 t./h.
* These rates are obtained with a screen of 2 mm.
OPTIONS AVAILABLES yes no
4. 04
Advantages
F Tool-free quick release
clamping
assembly
I
Sanitary design
Clean In Place (CIP)
Robust manufacturing and high quality
Save money solution and durability
Mild steel, 304L and 316L stainless steel
EXISTE
SUR
MESURE
05
The powder screening provides a high a protection of your machines by eliminating foreign
bodies and agglomerates and guarantees the quality of your production. The vibratory sieves
from the materials reception untill the end of the process They can be implemented easily on
a new or existing production line. Our screeners can be cleaned, assemblied and dismantled
F No retention area, easy
cleaning for a minimal main
tenance
F Easy change of the mesh
screen
F Possibility to implant it on
pneumatic conveying pipe
Ultrasonic system
Multi-plane
Options
See all the options
in pages
14 - 15
Vibratory sieves
Range of vibratory sieves
adjustable
Clamp
Cover of the sieve
Inspection hatch
www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screener
Downloadable videos & plans on our website
Hygiene of the final products is the main problematic for the processes.
The treatment of the foreign bodies, at the beginning and at the end of the production process, is become a standard in
every industry with high added value.
production line by providing a clean material, without clods and foreign
bodies and protects your process from potentials mechanical damages.
These screeners is destinated to food, pharmaceutical, chemical and synthetic industries and guarantees a very high
qualitative final product. It can feed directly a pneumatic conveying line or use gravity.
Ø of the mesh in mm. 730
Heigh in mm.
200
Size in mm.
Rates in t./h.*
1 0,7
2 2
4 8 20
VibratorySieves
6. 08 09
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www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screener
Downloadable videos & plans on our website
EXISTE
SUR
MESURE
Ultrasonic system
Deblinding sliders and balls
Quick disassemblyVibratory sieves
welded mesh
The vibratory sieve design avoids any retention areas and improves the effiiency of the treatment of the material without
any loss of material.
The clamping sysem allows a simple and quick assembly, disassembly and cleaning of the entire machine.
The use of ultrasonic option eliminates clogging or blinding of wire mesh and allows a better the passage of fluids
through the mesh screen.
thin grids, thanks to the setting up of a variable generator or sliders for a dispersion of sound waves.
F The vibration of the scree
ner allows plastic rings to
move continuously across
a perforated stainless steel
plate, shearing fibers and
scraping away grummy ma
terials.
tion spout
opposing exterior sidewalls of the unit.
offers unclogging solutions to oversome the problem with those difficult products.
F The balls bounces off of the support screen and tap the
top screen dislodging particles or fibers that tend to blind
the screen and reduce screening area. The balls bounce and
amplify the vibration of the sieve.
F
sembly of frames thorough wash down, inspection
screeners make them suitable for numerous appli
cations and industries where the cleaning and the
cross contaminations are very important.
r
e 09
VibratorySieves
7. www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screener
Downloadable videos & plans on our website
Vibratory sieves
EXISTE
SUR
MESURE
1110
F
F
F
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111111
F
I
[+] Advantages
F Implementation at floor level
F Small foot print
F Throughputs optimized
F
conveying lines.
The product arrival is expected front of the mesh screen sieve. This configuration im
proves the sieving thanks to the impact generated. The waste flanges are still possible
with the setting up of controlled valves.
The sieve can be used on dense phase pressure or vacuum conveying system.
I
The pneumatic conveying pipeline is directly implemented upstream the filling machine of
departure point.
red toward the vibratory sieve and the big bags loading station via a dense phase pressure
This implementation eliminates contaminants and cloggings from the production which are
created during the liquid introduction phase.
At the exit point of the spray tower, the vibratory sieve ensures the spray quality.
This configuration offers a sieving with high rates of fat (26%).
Once the tanker full of bulk materials is received, the operator connects the flexible spout on
the vibratory sieve. This configuration controls the quality of the batch and to fill the silo with
a material free of contaminants.
Case studies
The sieves can be used for direct inline installation into pneumatic conveying pipeline to guarantee
The robust and enclosed construction of the sieve enables this configuration and prevent the loss
of the material sample.
VibratorySieves
inline into pneumatic conveying lines
8. Examples of implementations
EXISTE
SUR
MESURE
13www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screener
Downloadable videos & plans on our website12
F
F
F
Customer: Aroma specialist destinated to domestical animals food
Products:
Goals:
increase productivity while insuring an optimal containment.
PALAMATIC PROCESS equipment:
and magnetic control.
Customer: Company from the food industry manufacturing choco
lates, confectionary products, condiments, seasonings
Products: Cacao powder
Goals: The company wanted a system to manually open and di
charge sacks containing powder materials or granulates in a dustless
environment.
PALAMATIC PROCESS equipment:
dust collector and cyclone of pneumatic transfer.
Customer: Company specialized on beets, cane and cereals sugar
processing
Product:
Goals: To contain the raw materials without any grain size damage
PALAMATIC PROCESS equipments:
Conveyor and pallets unstacket, pneumatic conveying with explo
sive vent onto cyclofilter, vibratory sieve and magnetic detector
load station.
F
F
F
Customer:
nated to the food industry
Product: Cacao
Goals: To insure the engines feeding.
PALAMATIC PROCESS equipment:
Customer:
Products:
Goals: To improve the process productivity.
PALAMATIC PROCESS equipement:
conveying system by aspiration, big bags load and unloading sta
tions.
Customer: Chemical industry
Products:
Goals:
contaminants after passing through the automatic
big bags discharge station.
Specifications:
PALAMATIC PROCESS equipment:
A confined big bags discharge station to feed the vibratory sieve with
a conveying screw.
9. 14 15www.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
F
For a sealed connection to the screener.
inlet in a static or dynamic way. The sleeve can be mounted inline, on an offset position or a movable part.
F
This opening enables the screener inspection and cleaning.
The sieve makes part of the feeding hopper and is equipped with an inspection hatch to control and clean in
a easy and secured way.
F
To avoid the clogging of particles into the sieve meshes.
The ultrasonic system is an option allowing sifting of powders at high rates with no screen blinding.
F
To use deblinding balls.
The sieve is composed by two decks with a superior and inferior mesh screen. The size of the inferior mesh
screen.
F
To facilitate the sieve manutention.
The lifting crank optimizes the ergonomic and the handling of the sieve by only one operator.
OPTIONS Vibratory Sieve
F
Mise en place de piquage clamp ou SMS pour l’implantation de buses de lavage.
The mesh screens of the sieve can be dismantled for an easy cleaning process.
F
To collect the scraps and foreign bodies.
The side discharge spout receives all the oversized particles.
F
To stop the foreign objects and eliminate cloggings.
adapted to the product and to the grain size desired.
The mesh screen mounting is an easy operation thanks to the flanges double seals. The fixation is made by
clamps.
F
Mechanical anti-blinding system to dislodge materials of the screen.
to prevent screen blinding.
F
The manufacturing materials are adapted to specificities of your process and your pro
10. 16 17
Gloves
Vacuum sacks lifter
Options
See all our options on
pages 18-19
Sacktip®
Hygienic : manual bag dump station Integrated sieve
Advantages
F Customized and inter-
changeable screen mesh
F Gas cylinder to optimize
the ergonomics and to support
the door
F (1) Mirror polish finish -
(2) Rounded corners
F Vibratory motor to improve
the amplitude and intensity of
the screen. These settings are
adjustable depending on the
flowability of the material and
the mesh
I
I
Standard model SH 800
Possibility of customization I
Structure and parts in contact with the material:
Access door: plexiglass, antistatic lexan, tempered laminated glass
Sealing:
Finishes: customized RAL, peening, electropolishing
Easy access to the sifter including the screen mesh. Its design allows operators to clean and replace
the screen mesh in seconds.
. Quality of your production
Integrated sieve: protection against foreign bodies for a production without any impurities.
Solution for hygienical process F
AVAILABLE
CUSTOM
MADE
www.palamaticprocess.com/powder-machine/sack-solutions
/manual-sack-opening-systems
Downloadable videos & plans on our website
Rate:
Objective: protection
Sacktip®
Hygienic
11. 18 19
I I
I I
Standard model: SH 800
www.palamaticprocess.com/powder-machine/sack-solutions
/manual-sack-opening-systems
Downloadable videos & plans on our website
Integrated sieve
Plans downloadable on www.palamaticprocess.com
Sacktip®
Hygienic
Sacktip®
Hygienic: manual bag dump station
12. 20
Advantages
F Small footprint
I
Completely sealed
Operates quietly, no vibration
The mesh screen can be changed in less than two minutes
High throughput
Continuous operation
Low energy consumption
Application on a process, possibility of implementation on the pneumatic conveying line
Economic price
EXISTE
SUR
MESURE
21
F Feeding screw under the
inlet channel
F Screen dis-assembly F Access door
Disassembly guide
Mild steel, 304 L/316L
stainless steel manufac-
turing
Options
Centrifugal sieves range
www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screener
Downloadable videos & plans on our website
jects, reduce cloggings and make a granulometric separation of products received
in sacks or in bulk.
without cloggings, free of contaminants and protects your line of
production from potential mechanical damages. This sieve is the
perfect solution to obtain a end product of high quality and sui
table for feed and food, pharmaceutical, chemical or even synthe
tic industries.
Central hopper
Models RS 200 RS 300
Ø of the mesh in mm. 200 300
High in mm.
270
Size in mm.
Rates in t./h.*
RS 200 RS 300
0,2 2,67
0,6 8
0,8
20
2
3 27
29
Centrifugal sieves
from powders and granulates. A paddle assembly rotates at high speed inside a stationary cylindrical
screen, causing the material to be passed through the static screen by centrifugal action. The waste
material are ejected toward the outlet located at the end of the screen basket. Our centrifugal sieves
guarantee high sanitation standards and the respect of the quality of handled products.
CentrifugalSieves
13. 22 23
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www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screener
Downloadable videos & plans on our websitePlans téléchargeables sur www.palamaticprocess.fr
EXISTE
SUR
MESURE
3 standard models:
RS 200 - RS 300 - RS 400
I
Centrifugal sieves
336
DN 300
944
654
Ø 320
Ø 220
1530
DN 200
Ø 320
Ø 220
1696
350
DN 300
DN 300
1034
659
362
DN 300
1034
666
Ø 320
Ø 220
1708
DN 300
The design of the machine has been developped for a quick and assisted disassembling for an easy access to the sieve
screen.
The unit of the guiding integrated allows a daily inspection.
Models RS 200
Ø of the mesh in mm. 200
High in mm.
Models RS 300
Ø of the mesh in mm. 300
High in mm.
270
Models
Ø of the mesh in mm.
High in mm.
CentrifugalSieves
Layout
14. 24 25www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screener
Downloadable videos & plans on our website
EXISTE
SUR
MESURE
Centrifugal sieves
I I
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The centrifugal sieve design is totally enclosed and resistant to the pressure of the pneumatic conveying.
The implementation of the screener on a conveying line involves a very low lost of charge.
The horizontal centrifugal sifter construction can be mounted at floor level and insure an easy access to the equipment.
The basket is very easy to remove for cleaning or mesh change. The easy and quick access is revelant for operators in order
l i / d hi / i hi / if l
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Company:
Product: Sawdust
Application: Sawdust sieving before the product arrival in the grinder to get a product free
of contaminants.
Implementation: In the outlet of the big bags discharge station, the screener feeds the
grinder loading screw.
Company: Spices
Products: aprika, curry, pimento
Application: Sieving operation for security before conditioning.
Implementation: In the container outlet.
Company:
Product:
Application:
Implementation:
Company:
Products: Sugar, mesh screening 2 mm.
Application:
icing sugar production).
Implantation : In the sack emptying outlet.
inline into pneumatic conveying lines
15. 26 27www.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
EXISTE
SUR
MESURE
By magnetic bars
Static (1 or 2 grids)
The magnetic single grid boxed is designed to stop ferrous
particles present in the product flow. It works by keeping the
magnets are configured for an easy maintenance.
The section can be square or circular.
The separator stainless steel box, with two magnetic grids
placed underneath each other, provides the same advantages
than the single magnetic grid but it is more effective with its
special layout and improves the product quality and limits the
number of cleaning interventions.
I
Rotative grid
The rotative magnetic bars enable the detection of all types of
ferrous materials to provide a clean product as well as protect
your production line. The rods are arranged in a circle which
rotates gently agitating the product and maintaining flow.+
Inline magnet
Inline magnet is designed for separation from material with
parator with magnetic grates could clog and where materials
are conveyed in pipeline system. It guarantees the optimal
dental ferrous objects.
The magnetic bars helps to wipe out the problem of ferrous contamination improving pro
duct quality in numerous industries working with flour, powders, plastic granulates, sawdust
etc. These bars are positioned at the heart of the product flow and firmly holds the ferrous
particles onto its bars.
Magnetic separator
[+] Advantages
F Detection and captation at the the entry point to:
F Detection at the exit process for:
F Cleaning process by
opening magnet plates
which enables direct
access to the interior of
magnetic separator
The hygienic regulations require very high rules of quality. The magnetic separator system is ideal
to attract instantly ferrous particles, weakly magnetized or very fine size, and securely holds them
onto its bars, keeping unwanted material out of the final product.
companies to protect the equipment and the productions.
MagneticSeparator
16. 28 29www.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
EXISTE
SUR
MESURE
Big bags loading system of chocolate balls equip-
ped with gravity metal detector with suspended
ejector
F
F
F
F
bag loading station. The product conditionned is free of
contaminants. The control is made by removing a quarter
turn.
high throughput as well as guarantees the quality of the product.
The rotary solution is the guarantee of the passage for difficult materials.
pipeline. To facilitate the daily control of the production, a magnetic drawer is installed under
the rotaty valve transfer giving access to the magnets. The mechanical design of the drawer
ensures a high resistance to the pressure.
The magnetic bars, installed on the pneumatic conveying line, control the products coming
from various loading points. This configuration optimises the investment cost and minimizes
[+] Advantages
F An excellent detection power of ferrous particles, a resistance to maximum inter
ference and a high reliability.
F
ture compensation.
F
duration of ejection to the desired values.
Gravity metal detector
Magnetic separator
F Magnetic detector with ejector onto conditioning cardboards line
Case studies
This gravity detector is custom manufactured to suit any gravity application. This system is ideal to
or bulk materials pass through the metal detector, the small ferrous contaminants are immedialty
separated from the flowing product. The equipment can be equipped by an automatic waste flange
system. It is the optimal solution to control cacao, coffee, sugar, aromas, fruits and dry vegetables,
flour, rice, chemical and plastic granulates.
Détecteur
Éjection
Produit
vierge
17. 30 31www.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
EXISTE
SUR
MESURE
Samplers
The sampler removes a representative sample from the whole cross section of the material and keeps it confined without
any contact with the air.
The confined collection of the material guarantees the operators security.
F
F
F
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F Screw sampler F Piston sampler
The end of the screw is situated in
the product flows
I
Sample collection in
a plastic bottle
F Pipe spoon sampler
F Manual actuator screw F Manual actuator piston F Pneumatic screw or piston
A wheel allows sampling Automatic sampler with pneumatic
cylinder
The pneumatic screw sampler is directly setting up on the receiving cyclone filter of the spray
tower to control the batchs production.
The automatic steering and sequenced ensure regular sampling.
The sampler is implemented on the big bags load station. It ensures an automatic collection
of representative samples to each load station. The traceability is then guaranted.
and the relative incorporation.
The final sampler is a guarantee of the quality before the mix discharging.
www lpala imaticprocesscom//powdder hmachi /ine/ isieve ma hichine
F
The quality requirements call for regular sampling in different step of the process. The pipe
spoon sampler are a very efficient solution and save money.
Case studies
Samplers
18. Downloadable videos & plans on our website 33
EXISTE
SUR
MESURE
Laboratory for powders
F
https://www.youtube.com/
meet their expectations.
Test Center
32
Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under %
0.293
0.372
0.702
0.760
0.822
0.890
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.308
2.928
0.00
0.77
2.77
3.38
6.00
6.67
9.630
8.73
20.93
23.32
26.72
29.62
30.68
32.97
38.37
Size (μm) Vol. Under % Size (μm) Vol. Under %
88.887
96.230
39.90
67.83
69.98
72.08
700.000
76.06
77.90
79.63
87.32
88.96
89.67
90.33
90.96
0.01 0.1 1 10 100 1000 3000
PARTICLE SIZE DISTRIBUTION
VOLUME(%)
0
20
40
60
80
100
0
0.5
1
1.5
2
2.5
3.5
4.5
3
4
5
F
TestCenter
F
F Confirmation of the appropriate machines to conduct a test with your product
F Tests at various operating conditions to define the most efficient process according
to your industrial requirements
F
F
F
F
F Capitalize on the wide experience of our experts
I 3
300 process configurations
2,400 sq. feet of surface dedicated to the test
35 industrial machines
35 feet of ceiling
Test with all types of products
2 support engineers
ATEX configurations
300
Analysis of machine test data and samples
Collaborate on the optimal solution for
your requirements
Submit a quotation
machines (phase diagram, degradation
tests, fines content)
Step 2 - During Test Step 3 - After TestStep1 - Before Test
Select the likely optimal machine confi
guration based on your technical requi
rements (powders, flow rate, dosing)
representatives
I Come with your materials
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machines
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+ de 300configurations
19. contact@palamatic.fr
Sales department: +33 (0)2 22 93 63 08
Our expertise:
FILLING SOLUTIONS FOR BIG BAG AND OCTABIN
To fill
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN
To empty, compact and massage
SACK SOLUTIONS
To empty, compact, handle, fill
CARDBOARD AND DRUM SOLUTIONS
To fill, condition, empty
PNEUMATIC TRANSFER EQUIPMENT
MECHANICAL TRANSFER EQUIPMENT
To transfer with screw, belt conveyor, bucket elevator, aeromecanic or vibratory conveyor
CRUMBLING AND GRINDING EQUIPMENT
To granulate, crumble, grind, pound, micronise, disagglomerate
SIFTING EQUIPMENT
To sift, segregate, sieve, protect
CONTAINERS AND STORAGE SOLUTIONS
To fill, charge, empty, contain
DOSING EQUIPMENT
To control, regulate, empty, extract
MIXING EQUIPMENT
To homogenise, incorporate, fluidify, stir, mix
FLOW AND CONNECTION
To vibrate, fluidise, unclog, drain, facilitate extraction, control the descent,
prevent stacks and vaults, connect
INDUSTRIAL DUST COLLECTING EQUIPMENT
To filter, clean, confine, secure