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SUPPORTING LOCAL PRODUCTS & JOBS
10.0 Installation of Underfloor Batt/blankets
10.1	Application
	 Batts for thermal efficiency and acoustic performance.
10.2	 Planning before the job
	 10.2.1	 Safety (WHS)
	 Installers are required to carry out their duties in accordance with their employer safety management plans and policies. The installer may 		
	 also need to accommodate specific builder safety policies on site. It is a requirement that you review the Safe Work Method Statement 		
	 (SWMS) prior to commencing installation and ensure all risks are identified and controlled.
	 Refer to ICANZ SWMS example included in this training document & duty of care responsibility.
	 10.2.2	 Confirm the scope of work
	 Relevant instructions and operational details are obtained using work information, such as:
		 •	 a purchase order
		 •	 job sheet instructions
		 •	 energy rater reports
		 •	 architect drawings and their respective notes, client specific instructions
		 •	 builder specific installations
		 •	 refer to manufacturer’s installation requirements for their preferred methods for fixing.
	 Basic information required includes:
		 •	 material R-value of batt/blankets needed
		 •	 batt/blanket width to match joist centres
		 •	 number of packs required for the job
		 •	 location of underfloors to be insulated including any special areas.
89
SUPPORTING LOCAL PRODUCTS & JOBS
	 10.2.3	 Material type and quantity required
	 The installer needs to confirm that the material R-value (Rm
) of the batts on hand, are those that meet the material R-value target set by the 	
	 scope of work. The quantity of batts required is based on the projects underfloor surface area in m2
divided by the manufacturers nominal 		
	 coverage quoted on the batt packaging. The manufacturer’s advice normally allows for underfloor joists. This is a rough calculation and an 		
	 allowance of surplus stock should also be on hand.
	 As an example of how to calculate area coverage and the number of packs required refer to 8.2.3 Material Types and quantity required.
PLEASE NOTE: Insulation manufacturers may also provide a Ready Reckoner as a guide to assist installers calculate packs 			
required. For steel frame applications with one open side, refer tothe manufacturer’s advice for available insulation sizes.
90
SUPPORTING LOCAL PRODUCTS & JOBS
	 10.3	 Tools and Equipment required
	 Ensure the tools and equipment selected to carry out the tasks are consistent with the requirements of the job. Check for tool defects, 		
	 rectifying any faults and report findings to your supervisor prior to commencement.
May Require:
		
•	 wear High Vis clothing	
		 •	 industrial box cutter with retractable blade and non-conductive handle.		
		 •	 industrial strength ladder
		 •	 non-conductive batt poker: a batt poker is an essential item of equipment. This allows you to position batts into inaccessible ceiling 	
			 locations. Ensure that the batt poker handle is made from non-conductive material such as wood or plastic.
		 •	 claw hammer
		 •	 P2 dust mask
		 •	 hammer Tacker
		 •	 knee pads
		 •	 hand saw
		 •	 tape measure
		 •	 safety eye wear
		 •	 standard duty gloves
		 •	 independent lighting – e.g. torch and spare batteries, LED head lamp
		 •	 suitable safety shoes (walking across joists etc)
		 •	 sufficient drinking water
		 •	 accessible first aid kit
		 •	 mobile phone (fully charged, programmed contact numbers)
		 •	 portable fire extinguisher.
91
10.4	 Before you commence work:
		 •	 identify yourself to the client if present
		 •	 review your safe work method statement (SWMS)
		 •	 plan the install route and access, ensure it is unobstructed
		•	
isolate and tag power.
10.5	 Installation of Underfloor Insulation
	 WARNING: If the electrical wiring is connected to the meter box, before commencing installation, ensure the power is
	 isolated and tagged.
	 WARNING: Prior to commencing work, check clearances for access points and crawl spaces in the sub floor.
	 10.5.1	 Installing the insulation from underneath.
		 •	 Start at the furthest position from the access point.
		 •	 Friction fit the insulation batt/blanket between the floor joists.
		 •	 Ensure insulation is positioned up against the floor.
		 •	 Use designed support fixings and/or strapping (strapping by stapling to the floor joist maintaining the position of batt/blanket).
		 •	 Provide support (e.g. cross-strapping) when in accordance with manufacturers instructions.
		 •	 Remove any off cuts and rubbish as you progress throughout the underfloor.
		 •	 If the insulation is being installed from on top before the sheet flooring is installed, fixings and strapping can be installed from 		
			above.
	 Hint: When installing insulation under an existing floor, install a few packs at a time. This gives you a break from the cramped 		
	 conditions underfloor.
	 10.5.2	 Cantilievered Floors
		 •	 Installers can often overlook insulating under cantilievered floors
		 •	 Check this has also been installed correctly before leaving job.	
		
	 10.5.3	 Non electrical services and obstructions	
	 Obstructions such as:
		 •	 natural gas lines
		 •	 water lines
		 •	 air-conditioning gas lines
		 •	 PVC vent lines
		 •	 cross bracing
		 •	 bracing adjustment bolts.
	 These non-electrical services could be located inside the stud walls and will
	 determine how the batts are installed.
	 This includes:
		 •	 stopping the batt at the obstruction and restarting after the obstruction
		 •	 removing a portion of the batt
		 •	 cutting and chasing the obstruction into the batt.
Butterfly clip holding insulation in place
Cutting insulation around under floor services
Elevated floor- installing insulation between
floor joists
Stringing under floor insulation in place
92
SUPPORTING LOCAL PRODUCTS & JOBS
10.6	 After Completion
	 Finishing off.
		 •	 Ensuring there are no gaps between the batts, or between the batts and joists.
		 •	 Ensuring batts are kept 50mm away from heat emitting devices.
		 •	 Ensuring batts are cut to fit snugly around any underfloor penetrations.
		 •	 Ensuring the work area is cleaned and off-cut materials are placed back into the original package (when possible) and taped 		
			 closed. Dispose of in accordance with local authority guidelines.	
		 •	 Ensuring tools and equipment are cleaned, checked, maintained and stored in accordance with the manufacturer’s 			
			 recommendations and standard work practices
		 •	 Advise client and all on site power is about to be reactivated
		•	 Confirming power is reactivated and isolation tags are removed.
		 •	 Notifying relevant people that the installation is finalised (i.e. supervisors, the client etc).
		 •	 Completing necessary documents and forms.
		•	 Evaluating your work quality and process to identify improvements.
		 •	 Following up, reporting and resolving any outstanding issues or problems such as non-conformances, client complaints, damage to 	
			 property, faulty materials etc.
		 •	 Inspecting, cleaning and maintaining tools and equipment used during the installation to ensure they are in safe working.
Typical Installer working kit
Cutting insulation to install around plumbing
services
93
SUPPORTING LOCAL PRODUCTS & JOBS
Good Installs Bad Installs
• Stringing in insulation between floor joists • Poorly fitted insulation between floor joists
• Risk of batts falling out of place over time
• No stringing or fixing clips appear to be installed
• Partially completed installation of floor insulation
• Batts cut to fit snugly between floor joists
• Example of fixing floor insulation in place - timber
block fixed to hold insulation in place
• Gaps left
• Batts sagging - need stringing
• Butterfly fixing to hold insulation between floor
joists
• Gaps left
• Uneven install
• Batts sagging
• need stringing or fixing clamps support
Examples of Installed Floor Insulation

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10.0 Installation of Underfloor Battblankets.pdf

  • 1. 88 SUPPORTING LOCAL PRODUCTS & JOBS 10.0 Installation of Underfloor Batt/blankets 10.1 Application Batts for thermal efficiency and acoustic performance. 10.2 Planning before the job 10.2.1 Safety (WHS) Installers are required to carry out their duties in accordance with their employer safety management plans and policies. The installer may also need to accommodate specific builder safety policies on site. It is a requirement that you review the Safe Work Method Statement (SWMS) prior to commencing installation and ensure all risks are identified and controlled. Refer to ICANZ SWMS example included in this training document & duty of care responsibility. 10.2.2 Confirm the scope of work Relevant instructions and operational details are obtained using work information, such as: • a purchase order • job sheet instructions • energy rater reports • architect drawings and their respective notes, client specific instructions • builder specific installations • refer to manufacturer’s installation requirements for their preferred methods for fixing. Basic information required includes: • material R-value of batt/blankets needed • batt/blanket width to match joist centres • number of packs required for the job • location of underfloors to be insulated including any special areas.
  • 2. 89 SUPPORTING LOCAL PRODUCTS & JOBS 10.2.3 Material type and quantity required The installer needs to confirm that the material R-value (Rm ) of the batts on hand, are those that meet the material R-value target set by the scope of work. The quantity of batts required is based on the projects underfloor surface area in m2 divided by the manufacturers nominal coverage quoted on the batt packaging. The manufacturer’s advice normally allows for underfloor joists. This is a rough calculation and an allowance of surplus stock should also be on hand. As an example of how to calculate area coverage and the number of packs required refer to 8.2.3 Material Types and quantity required. PLEASE NOTE: Insulation manufacturers may also provide a Ready Reckoner as a guide to assist installers calculate packs required. For steel frame applications with one open side, refer tothe manufacturer’s advice for available insulation sizes.
  • 3. 90 SUPPORTING LOCAL PRODUCTS & JOBS 10.3 Tools and Equipment required Ensure the tools and equipment selected to carry out the tasks are consistent with the requirements of the job. Check for tool defects, rectifying any faults and report findings to your supervisor prior to commencement. May Require: • wear High Vis clothing • industrial box cutter with retractable blade and non-conductive handle. • industrial strength ladder • non-conductive batt poker: a batt poker is an essential item of equipment. This allows you to position batts into inaccessible ceiling locations. Ensure that the batt poker handle is made from non-conductive material such as wood or plastic. • claw hammer • P2 dust mask • hammer Tacker • knee pads • hand saw • tape measure • safety eye wear • standard duty gloves • independent lighting – e.g. torch and spare batteries, LED head lamp • suitable safety shoes (walking across joists etc) • sufficient drinking water • accessible first aid kit • mobile phone (fully charged, programmed contact numbers) • portable fire extinguisher.
  • 4. 91 10.4 Before you commence work: • identify yourself to the client if present • review your safe work method statement (SWMS) • plan the install route and access, ensure it is unobstructed • isolate and tag power. 10.5 Installation of Underfloor Insulation WARNING: If the electrical wiring is connected to the meter box, before commencing installation, ensure the power is isolated and tagged. WARNING: Prior to commencing work, check clearances for access points and crawl spaces in the sub floor. 10.5.1 Installing the insulation from underneath. • Start at the furthest position from the access point. • Friction fit the insulation batt/blanket between the floor joists. • Ensure insulation is positioned up against the floor. • Use designed support fixings and/or strapping (strapping by stapling to the floor joist maintaining the position of batt/blanket). • Provide support (e.g. cross-strapping) when in accordance with manufacturers instructions. • Remove any off cuts and rubbish as you progress throughout the underfloor. • If the insulation is being installed from on top before the sheet flooring is installed, fixings and strapping can be installed from above. Hint: When installing insulation under an existing floor, install a few packs at a time. This gives you a break from the cramped conditions underfloor. 10.5.2 Cantilievered Floors • Installers can often overlook insulating under cantilievered floors • Check this has also been installed correctly before leaving job. 10.5.3 Non electrical services and obstructions Obstructions such as: • natural gas lines • water lines • air-conditioning gas lines • PVC vent lines • cross bracing • bracing adjustment bolts. These non-electrical services could be located inside the stud walls and will determine how the batts are installed. This includes: • stopping the batt at the obstruction and restarting after the obstruction • removing a portion of the batt • cutting and chasing the obstruction into the batt. Butterfly clip holding insulation in place Cutting insulation around under floor services Elevated floor- installing insulation between floor joists Stringing under floor insulation in place
  • 5. 92 SUPPORTING LOCAL PRODUCTS & JOBS 10.6 After Completion Finishing off. • Ensuring there are no gaps between the batts, or between the batts and joists. • Ensuring batts are kept 50mm away from heat emitting devices. • Ensuring batts are cut to fit snugly around any underfloor penetrations. • Ensuring the work area is cleaned and off-cut materials are placed back into the original package (when possible) and taped closed. Dispose of in accordance with local authority guidelines. • Ensuring tools and equipment are cleaned, checked, maintained and stored in accordance with the manufacturer’s recommendations and standard work practices • Advise client and all on site power is about to be reactivated • Confirming power is reactivated and isolation tags are removed. • Notifying relevant people that the installation is finalised (i.e. supervisors, the client etc). • Completing necessary documents and forms. • Evaluating your work quality and process to identify improvements. • Following up, reporting and resolving any outstanding issues or problems such as non-conformances, client complaints, damage to property, faulty materials etc. • Inspecting, cleaning and maintaining tools and equipment used during the installation to ensure they are in safe working. Typical Installer working kit Cutting insulation to install around plumbing services
  • 6. 93 SUPPORTING LOCAL PRODUCTS & JOBS Good Installs Bad Installs • Stringing in insulation between floor joists • Poorly fitted insulation between floor joists • Risk of batts falling out of place over time • No stringing or fixing clips appear to be installed • Partially completed installation of floor insulation • Batts cut to fit snugly between floor joists • Example of fixing floor insulation in place - timber block fixed to hold insulation in place • Gaps left • Batts sagging - need stringing • Butterfly fixing to hold insulation between floor joists • Gaps left • Uneven install • Batts sagging • need stringing or fixing clamps support Examples of Installed Floor Insulation