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The FlangeScanner uses Phased Array UT technology to inspect the integrity of the raised face of ferrous flanges. The scanner is
capable of determining the presence of corrosion on the raised face of either one or both connected flanges without the need to
remove the bolts or disassemble the flanges, eliminating downtime. This encoded scanner also allows for accurate repeatable
inspectionsformonitoringknowndefects.
Rationale
Benefits
Options
Conventional scanning methods for raised face flanges can be
costly and inefficient. Unbolting and disassembling these flanges
is a time consuming and expensive process, as it requires
additional man-hours and downtime. In addition, manual
scanning does not allow for repeatability, and human error can
resultininconsistencies.
The probe configuration enables the scanner to accurately
acquire the scan data from a single revolution of the flange,
saving time and money. Online inspections can be performed to
identifyproblemflangespriortooutageprograms,whichpermits
effective target repair and refurbishment. Since the
FlangeScanner eliminates the requirement to unbolt and
disassemble flanges there is no need to stop production, and
processpipingsystemscanremainintactandonline.
Eclipse Scientific offers two software solutions for your raised
face flange inspection requirements: ESBeamTool allows you to
easily design and simulate an inspection and generates
comprehensive documentation of your inspection technique,
while ESInspectionBank provides effective process management
and secure control of scan data, from acquisition to analysis
reporting.
ESFLANGESCANNER Raised Face Flange Inspection Solution
Ÿ Simultaneous flange inspection
Ÿ No need to stop production
Ÿ Don't disassemble flanges
Specifications
The FlangeScanner has two different configurations: one for a single probe and one for
double probes. When access is restricted the single probe allows the scanner to fit in
smaller spaces and avoid obstructions. The double probe configuration allows both raised
faceflangestobescannedsimultaneously.TheversatilityoftheFlangeScannermakesitthe
only scanner you will need for raised face flanges as it can scan flange sizes from #150 to
#2500andiscompatiblewithmostphasedarrayacquisitionunits.
Minimum
clearance of 6"
(152 mm)
Flange
OD
5"
Single probe
configuration
may clear obstacles
such as adjacent
flanges, piping and
supporting columns
Flange
#Class
Suggested
Wedge&
Probe type
FlangeOD FlangeThickness Pipe Nominal Size RaisedFace
GapMax. Min. Max. Min. Max. Min.
150
WA1-
SA60L
(Short
approach)
11 in.
(279mm)
7in.
(178mm)
1 in.
(25.4mm)
0.88in.
(23mm)
6 in. 2.5in.
0.18in.
(4.8 mm)
WA1-N60L 27.5in.
(699mm)
13.5in.
(343mm)
1.69 in.
(43mm)
1.12in.
(28mm)
20in. 8in.
WA3-N60L 32 in.
(813mm)
1.88
(48mm)
24in.
300
WA1-
SA60L
(Short
approach)
7.5in.
(190mm)
6.5 in.
(165mm)
1 in.
(25.4mm)
0.88in.
(23mm)
2.5 in. 2in.
WA1-N60L 15 in.
(381mm)
8.25in.
(210mm)
1.62 in.
(41mm)
1.12in.
(28mm)
8 in. 3in.
WA3-N60L 36 in.
(381mm)
17.5in.
(445mm)
2.75 in.
(70mm)
1.88in.
(48mm)
24in. 10in.
400
WA1-
SA60L
(Short
approach)
0.6 in.
(15 mm)
WA1-N60L 12.5in.
(318mm)
10in.
(254mm)
1.62 in.
(41mm)
1.38in.
(35mm)
6 in. 4in.
WA3-N60L 36 in.
(381mm)
15in.
(381mm)
3 in.
(76mm)
1.88in.
(48mm)
24in. 8in.
600
WA1-
SA60L
(Short
approach)
6.5in.
(165mm)
6.12in.
(155mm)
1 in.
(25.4mm)
0.88in.
(23mm)
2 in. 1.5in.
WA1-N60L 13 in.
(330mm)
7.5 in.
(191mm)
1.75 in.
(44mm)
1.12in.
(28mm)
5 in. 2.5in.
WA3-N60L 37 in.
(940mm)
14in.
(356mm)
4 in.
(102 mm)
1.88in.
(48mm)
24in. 6in.
900
WA1-
SA60L
(Short
approach)
WA1-N60L 11.5in.
(292mm)
9.5 in.
(241mm)
1.75 in.
(44mm)
1.5 in.
(38mm)
4 in. 3in.
WA3-N60L 41 in.
(1041 mm)
13.75 in.
(349mm)
5.5in.
(140 mm)
2 in.
(51mm)
24in. 5in.
1500
WA1-
SA60L
5.12in.
(130mm)
4.75in.
(121mm)
1 in.
(25.4mm)
0.88in.
(23mm)
0.75in. 0.5in.
WA1-N60L 9.62in.
(244mm)
5.88in.
(149mm)
1.62 in.
(41mm)
1.12in.
(28mm)
2.5in. 1in.
WA3-N60L 46 in.
(1168 mm)
10.5in.
(267mm)
8 in.
(203 mm)
1.88in.
(48mm)
24in. 3in.
2500 WA1-
SA60L
8"
Double probe
configuration
allows scanning
of both raised
face flanges
simultaneously
Pipe
Nominal
Size
Flange
Thickness
Raised Face
Gap
Eclipse Scientific
97 Randall Drive, Unit 2,
Waterloo, Ontario, Canada, N2V 1C5
+1 (519) 886-6717
sales
www.eclipsescientific.com
@eclipsescientific.com

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Simultaneously Inspect Raised Face Flanges Without Disassembly in 40 Characters

  • 1. The FlangeScanner uses Phased Array UT technology to inspect the integrity of the raised face of ferrous flanges. The scanner is capable of determining the presence of corrosion on the raised face of either one or both connected flanges without the need to remove the bolts or disassemble the flanges, eliminating downtime. This encoded scanner also allows for accurate repeatable inspectionsformonitoringknowndefects. Rationale Benefits Options Conventional scanning methods for raised face flanges can be costly and inefficient. Unbolting and disassembling these flanges is a time consuming and expensive process, as it requires additional man-hours and downtime. In addition, manual scanning does not allow for repeatability, and human error can resultininconsistencies. The probe configuration enables the scanner to accurately acquire the scan data from a single revolution of the flange, saving time and money. Online inspections can be performed to identifyproblemflangespriortooutageprograms,whichpermits effective target repair and refurbishment. Since the FlangeScanner eliminates the requirement to unbolt and disassemble flanges there is no need to stop production, and processpipingsystemscanremainintactandonline. Eclipse Scientific offers two software solutions for your raised face flange inspection requirements: ESBeamTool allows you to easily design and simulate an inspection and generates comprehensive documentation of your inspection technique, while ESInspectionBank provides effective process management and secure control of scan data, from acquisition to analysis reporting. ESFLANGESCANNER Raised Face Flange Inspection Solution Ÿ Simultaneous flange inspection Ÿ No need to stop production Ÿ Don't disassemble flanges
  • 2. Specifications The FlangeScanner has two different configurations: one for a single probe and one for double probes. When access is restricted the single probe allows the scanner to fit in smaller spaces and avoid obstructions. The double probe configuration allows both raised faceflangestobescannedsimultaneously.TheversatilityoftheFlangeScannermakesitthe only scanner you will need for raised face flanges as it can scan flange sizes from #150 to #2500andiscompatiblewithmostphasedarrayacquisitionunits. Minimum clearance of 6" (152 mm) Flange OD 5" Single probe configuration may clear obstacles such as adjacent flanges, piping and supporting columns Flange #Class Suggested Wedge& Probe type FlangeOD FlangeThickness Pipe Nominal Size RaisedFace GapMax. Min. Max. Min. Max. Min. 150 WA1- SA60L (Short approach) 11 in. (279mm) 7in. (178mm) 1 in. (25.4mm) 0.88in. (23mm) 6 in. 2.5in. 0.18in. (4.8 mm) WA1-N60L 27.5in. (699mm) 13.5in. (343mm) 1.69 in. (43mm) 1.12in. (28mm) 20in. 8in. WA3-N60L 32 in. (813mm) 1.88 (48mm) 24in. 300 WA1- SA60L (Short approach) 7.5in. (190mm) 6.5 in. (165mm) 1 in. (25.4mm) 0.88in. (23mm) 2.5 in. 2in. WA1-N60L 15 in. (381mm) 8.25in. (210mm) 1.62 in. (41mm) 1.12in. (28mm) 8 in. 3in. WA3-N60L 36 in. (381mm) 17.5in. (445mm) 2.75 in. (70mm) 1.88in. (48mm) 24in. 10in. 400 WA1- SA60L (Short approach) 0.6 in. (15 mm) WA1-N60L 12.5in. (318mm) 10in. (254mm) 1.62 in. (41mm) 1.38in. (35mm) 6 in. 4in. WA3-N60L 36 in. (381mm) 15in. (381mm) 3 in. (76mm) 1.88in. (48mm) 24in. 8in. 600 WA1- SA60L (Short approach) 6.5in. (165mm) 6.12in. (155mm) 1 in. (25.4mm) 0.88in. (23mm) 2 in. 1.5in. WA1-N60L 13 in. (330mm) 7.5 in. (191mm) 1.75 in. (44mm) 1.12in. (28mm) 5 in. 2.5in. WA3-N60L 37 in. (940mm) 14in. (356mm) 4 in. (102 mm) 1.88in. (48mm) 24in. 6in. 900 WA1- SA60L (Short approach) WA1-N60L 11.5in. (292mm) 9.5 in. (241mm) 1.75 in. (44mm) 1.5 in. (38mm) 4 in. 3in. WA3-N60L 41 in. (1041 mm) 13.75 in. (349mm) 5.5in. (140 mm) 2 in. (51mm) 24in. 5in. 1500 WA1- SA60L 5.12in. (130mm) 4.75in. (121mm) 1 in. (25.4mm) 0.88in. (23mm) 0.75in. 0.5in. WA1-N60L 9.62in. (244mm) 5.88in. (149mm) 1.62 in. (41mm) 1.12in. (28mm) 2.5in. 1in. WA3-N60L 46 in. (1168 mm) 10.5in. (267mm) 8 in. (203 mm) 1.88in. (48mm) 24in. 3in. 2500 WA1- SA60L 8" Double probe configuration allows scanning of both raised face flanges simultaneously Pipe Nominal Size Flange Thickness Raised Face Gap Eclipse Scientific 97 Randall Drive, Unit 2, Waterloo, Ontario, Canada, N2V 1C5 +1 (519) 886-6717 sales www.eclipsescientific.com @eclipsescientific.com