1. Ian Frederick
Major: BS Sustainable Product Design and Innovation
Eagle Scout
Camper, Hiker, Skier, Ceramics, Wood turner, Photographer, Volunteer
Awards: MasterCAM Mill Certification,
Gold Medalist in SkillsUSA NH Technical Drafting Competition
2. ERGONOMIC SPATULA HANDLE
BY IAN FREDERICK SPDI-152-01 9/26/11
• Create an Ergonomic Spatula Handle
• For grilling
• Better suited for the user
• Comfortable for all different sized hands
• Easier to hold
• Not many ergonomic designs out there
• Use for it in the market
• Closer to the neutral position
• Puts pressure on the thumb, index, and middle finger reducing stress on pinky and ring
finger
3. HEXAGONAL CHAIR
• Sturdy
• Eye appealing
• Innovative
• Last a long time
• Symmetrical
• Thought about triangles
• Structure they create
• Idea ,sketches ,models
• Made completely of cardboard
• 3 triangles folded for seat
• 3 taller triangles at angles for back
• Wrapped in cardboard
• Completely recyclable
4. METAL PROCESSING
Project Specifications
• Key fob primarily cut with jeweler’s saw
• Aesthetically pleasing and functional
• 45° angle
• 1/32 in. chamfer
• Thru hole
• One or more piercings
• One or more exterior or interior Radii < ¼ in.
603 Key Fob
Project Specifications
• Interesting design of 3 parts
• Occupies 3 inch x 3 inch x 3inch space
• Only one piece can occupy a XYZ coordinate
• Completed within 5 hours
• Utilized Manual Machining Methods
XYZ Interlock
5. COOKING UTENSIL FAMILY
• Ergonomic Handle Design
• Comfortable for user
• Dishwasher Safe
• Safe for non-stick cookware
• Ease of use
• Ambidextrous utensils
• Stylish
• Heat Resistant 500+ degrees F.
7. CARDBOARD RECYCLING BOX
GROUP PROJECT PDII
Design Requirements
• Ease of Use
• Lightweight
• Match the theme of the TDS
• Utilize different materials
• Ability to wheel around
• Handles to help move it
• Durable
• Fit small and large pieces of cardboard
• Fit in space provided
• Does not protrude into the hallway due to disabilities
Personal Responsibilities
• Beginning research
• Ideation sketches
• CADD model
• Buying materials and assembly of final
8. LIFE CYCLE OF CORK
Extraction
• Harvested from the Cork Oak Tree (Quercus Suber)
• No need to cut down the tree
• The bark is harvested after the tree is 25 to 30 years old or 70cm in Circumference
• Occurs typically every 9 to 12 years
• Can be done about 16 times
Primary Processing
• The Cork is then stored in piles usually on concrete to lower the risk of contamination
• Next the Cork Planks are boiled
• To Soften and Clean
• The cork is then stacked and sorted and cut for making wine corks
• Some will be made in to natural cork and some technical
Secondary Processing/Use
Natural Corks
• Made 2 ways
- hand punched
- machine punched
- They are then sorted into grades by machine then by hand
- and packaged to ship
Technical Corks
• Usually used for Champagne
• thin champagne Cork ends which are cut out of strips of cork
• Agglomerate cork which is ground up cork waste
• the cork then goes through a steam bath to clean and remove 80% of the TCA
• the granules is then dried and glue together
• With a polyurethane food-grade glue and made into long corks
• Which are then cut into wine cork lengths
• the ends from earlier are then glued to the cut agglomerate pieces
Some of the scrap cork can ground up and mixed with a non-toxic resin to create Cork flooring
• Manufactured as tiles and planks
• In various thicknesses
• The baking of the agglomerate and resin makes the cork much more durable
• After being cut the cork flooring is then sealed with polyurethane or wax
• There is very little waste in any of these processes
End of Life
• thrown away
• Incinerated
• Recycled – only for bottle corks
though
• There is no way to recycle cork
flooring yet in the market
Human Health Effects
• very minimal
• Protection from hot water
• Minor cuts from harvesting and handling
• Inhalation of binding resin after a long period of time could be harmful
Environmental Effects
• Minimal
• Transportation
• Sustainable Practice trees live up to 200 hundred years
11. TKI BELT BUCKLE
MANUFACTURING
ENTERPRISE CAPSTONE
Requirements
• Start up company, design, manufacture, market, and sell a product
• Group project idea: Knights Out Belt Buckle
Personal Responsibilities
• Plant Manager
• Provided leadership in the workshop
• Assisted in obtaining stock
• Assisted with machining all components in both prototyping and final
• Assisted with MasterCam tool paths for engraving
• Contributed to early prototype designs
12. TABLE LEG HOLDER
PART OF WORK STUDY UNDER CHRIS GRAY
• Create a Table Leg Holder for the Thorne Art Gallery on Campus
• Safety was the biggest concern
• Fit within existing table dimensions
• Not to protrude farther than Table leg brace
14. PRODUCT DESIGN FOR
MANUFACTURING
• Learned how to manufacture a product
• Reverse engineered a 1993 Thule Ski Rack
• Disassembled existing product
• Rebuilt in SoildWorks
• Redesigned for aluminum extrusions
• Created a Bill of Materials
• Costing out every material and process
• Successfully matched existing product MSRP
• Price at REI Online= $199.95 + S&H
• Calculated MSRP Price= $223.94
15. PRESIDENTIAL
INAUGURATION KEEPSAKE
• Large contribution to final design
• Assisted with machine setup
• Assisted with machining final parts
• Presented President Anne Huot with her personalized Keepsake
