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Computational investigation of blast survivability and
off-road performance of an up-armoured high-mobility
multi-purpose wheeled vehicle
M Grujicic*, G Arakere, H Nallagatla, W C Bell, and I Haque
Department of Mechanical Engineering, Clemson University, Clemson, SC, USA
The manuscript was received on 10 November 2008 and was accepted after revision for publication on 27 November 2008.
DOI: 10.1243/09544070JAUTO1063
Abstract: Since ballistic and blast survivability and off-road handling and stability of military
vehicles, such as the high-mobility multi-purpose wheeled vehicle (HMMWV), are two critical
vehicle performance aspects, they both (including the delicate balance between them) have to
be considered when a new vehicle is being designed or an existing vehicle retrofitted (e.g. up-
armoured). Finite-element-based transient non-linear dynamics and multi-body longitudinal
dynamics computational analyses were employed in the present work to address the following
two specific aspects respectively of the performance of an HMMWV: firstly, the ability of the
vehicle to survive detonation of a landmine shallow buried into sand underneath the right
wheel of the vehicle and, secondly, the ability of the vehicle to withstand a simple straight-line
brake manoeuvre during off-road travel without compromising its stability and safety of its
occupants. Within the first analysis, the kinematic and structural responses (including large-
scale rotation and deformation, buckling, plastic yielding, failure initiation, fracture, and
fragmentation) of the HMMWV to the detonation of a landmine were analysed computationally
using the general-purpose transient non-linear dynamics analysis software ABAQUS/Explicit.
The second analysis was carried out using Simpack, a general purpose multi-body dynamics
program, and the main purpose of this analysis was to address the vehicle stability during the
off-road travel. The same sand model was used in both types of analysis. Finally, the
computational results obtained are compared with general field-test observations and data in
order to judge the physical soundness and fidelity of the present approach.
Keywords: high-mobility multi-purpose wheeled vehicle, blast survivability, off-road vehicle
performance, abaqus, simpack
1 INTRODUCTION
The high-mobility multi-purpose wheeled vehicle
(HMMWV) is the standard utility vehicle used in
virtually all military branches and has been tradi-
tionally devoted primarily to logistical support and
convoy operations. There are also exceptions to this
traditional application of the HMMWV, such as its
use in Cavalry and Infantry Scout units where this
vehicle is utilized in offensive and defensive mis-
sions and where, in order for the HMMWV to fulfil
functional requirements of these missions, it is
usually fully or partially up-armoured. However,
the tactical and operational environments of Opera-
tion Iraqi Freedom and Operation Enduring Free-
dom have resulted in a major role change for the
HMMWV. That is, as clearly evidenced in these
operations, enemy contact is no longer defined as a
discernible front line that can be physically identi-
fied on a map. Instead, the battlefield can be more
accurately described as being non-linear and asym-
metrical and, consequently, units are forced to
operate in zones that are susceptible to enemy
contact from any direction at any time. This means
that supply lines and logistical missions that were
historically secure now operate in potentially hostile
areas and are always vulnerable to attack [1, 2].
Hence, the majority of (non-armoured) HMMWVs
*Corresponding author: Department of Mechanical Engineering,
Clemson University, 241, Engineering Innovation Building,
Clemson, SC, 29634-0921, USA. email: 1-864-656-5639
1
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
are now operating in conditions that they were not
designed for and are subjected to harsh manoeuvres
that they would not traditionally have to conduct.
This situation has resulted in a significant increase in
rollover and instability-related HMMWV accidents
during such transient manoeuvres and, in turn, to an
increase in soldier injuries and fatalities.
To make the situation even worse, in order to
address the problem associated with road landmines
and improvised explosive devices (IEDs), units have
responded with force protection measures to have
all HMMWVs up-armoured (either by contractors,
using retrofit add-on armour kits or armour intern-
ally fabricated from ballistic steel, sandbags, etc.).
While the additional armour has increased vehicle
ballistic protection, it has also degraded its riding-
stability performance because suspension compo-
nents and tyres have not been modified to keep pace
with the added weight of installed armour (the mass
of additional armour can be up to 2000 kg). This has
further contributed to the increase in HMMWV
instability-related accidents and soldier injuries
and fatalities. In addition, frequent accidents have
also occurred when, owing to excessive weight of the
up-armoured HMMWV, the roadside would col-
lapse, causing the vehicle to land in the water and
soldier injuries and fatalities.
The HMMWV was originally introduced as the
replacement for the MI51 Jeep vehicle and, as
discussed above, comes in various configurations
such as the M998 pickup truck, the M996 ambu-
lance, and the M1025 four-door hard-top version.
These vehicles utilize full frames to which the body,
engine, and suspension are attached. A photograph
of the HMMWV M1025 (the model analysed in the
present work) is displayed in Fig. 1.
It is well established that light-armoured vehicles
such as HMMWVs and their occupants are highly
vulnerable to anti-vehicular mine blasts (see, for
example, reference [3]). The development of anti-
mine protection systems aimed at reducing the
vulnerability of the vehicles and vehicle occupants
to mine blasts typically includes extensive experi-
mental test programmes. Such experimental pro-
grammes are critical for ensuring the utility and
effectiveness of the anti-mine protection systems.
However, the use of the experimental programmes is
generally expensive and time-consuming, involves
destructive testing of the vehicles, and is often
limited to vehicles that were already damaged
beyond repair or phased out of service. Experimental
testing of vehicles currently being produced or under
development is often cost prohibitive. The develop-
ment of effective mine protection systems for light-
armoured vehicles requires a comprehensive under-
standing of two distinct groups of phenomena:
(a) detonation of high-energy explosive mines
buried in soil, interaction of the detonation
products with surrounding soil, and interaction
of mine blast fragments, gaseous detonation
products, and soil ejecta with the target vehicle;
(b) the structural and ballistic response of the target
vehicle and their occupants when subjected to
transient highly non-linear dynamic or impulse
loading resulting from the mine detonation.
While the role of experimental test programmes
remains critical, they are increasingly being comple-
mented with the corresponding computation-based
engineering analyses and simulations. One of the
main objectives of the present paper is to help with
further development of these computational engineer-
ing analyses and simulations so that they can become
a reliable method or alternative in the effective mine
protection systems development process.
In recent years, major advances have been made
in modelling the detonation phenomena, the con-
stituent response of the materials under high-
deformation-rate large-deformation ballistic condi-
tions, and the interactions between detonation
products, soil, and target vehicle or structure. In
particular, these models have enabled the coupling
between Eulerian representations (typically applied
to the gaseous detonation products and air) and
Lagrange representations (typically applied to the
target vehicle or structure, mine-casing fragments,
and soil). These advances in the modelling of the
phenomena accompanying detonation of a shallow-
buried mine in the vicinity of a target vehicle or
structure combined with the major advances in the
computational software and hardware are gradually
Fig. 1 Photograph of an HMMWV M1025, the vehicle
analysed in the present work @
2 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
enhancing the fidelity of the aforementioned com-
putational engineering analyses to the level that, in
the near future, virtual design, development and
validation of the effective mine protection systems
may become a reality [4, 5].
A review of the public-domain literature carried
out in the present work revealed that most of the
reported computational analyses pertaining to the
phenomena accompanying the detonation of a
shallow-buried mine in the vicinity of a target
vehicle or structure emphasize one of the following:
(a) an accurate modelling of mine detonation,
interactions between the detonation products
and the surrounding soils, and the determina-
tion of the spatial and temporal evolutions of
the resulting specific impulse (see, for example,
references [6] and [7];
(b) an accurate quantification of the interactions
between the mine-blast waves and the (rigid
and stationary) target vehicle or structure (see,
for example, reference [8];
(c) a detailed numerical analysis of the structural
and ballistic response of the target vehicle or
structure when subjected to (simplified empiri-
cally based) mine-blast-induced impulse load-
ing (see, for example, references [4] and [5].
All these analyses suffer from serious limitations.
For example, in the analyses of type (a), no
interactions between mine-casing fragments, deto-
nation products and soil ejecta, on one hand, and
the target vehicle or structure, on the other hand, are
considered. Such interactions are considered in the
analyses of type (b), but the target vehicle or
structure is not allowed to deflect or move and only
provides rigid and stationary walls which define a
spatial region within which the gaseous detonation
products are confined. In the analyses of type (c), the
structural response of the target vehicle or structure
is enabled but the interactions between the gaseous
detonation products, soil ejecta, and the target
vehicle or structure is oversimplified by replacing
them with empirically based relations for the initial
velocity or the impulse force. Hence, two of the main
objectives of the present work are: firstly, to combine
the formulation for modelling detonation of mines
shallow buried in sand [7] with a computational
analysis dealing with the interactions of detonation
products, mine fragments, and sand ejecta with the
target structure [9, 10] and, secondly, to apply this
combined formulation to the HMMWV.
As discussed earlier, as the existing HMMWVs are
being up-armoured to enhance their ballistic protec-
tion performance and survivability, the driving
performance, stability, and safety of these vehicles
(particularly during off-road travel) are being ser-
iously compromised, because of extra weight asso-
ciated with the added armour. Consequently, the
second main objective of the present work is to carry
out a series of conventional multi-body (longitudi-
nal) vehicle-dynamics computational analyses of the
off-road performance of an HMMWV. The key
feature of this portion of the work is that the same
sand material model which was used in the afore-
mentioned mine detonation vehicle-survivability
analyses is also used here to derive the appropriate
tyre–sand interaction model needed in the off-road
vehicle-dynamics computational analyses.
The organization of the paper is as follows. A brief
description of the problem definition, geometrical
models for the vehicle, mine, and sand mechanical
material models, and details of the computational
procedure used in the finite-element-based transient
non-linear dynamics analyses in modelling the inter-
actions between mine detonation products, sand
ejecta, and targeted vehicles are all presented in
section 2.1. The problem definition, topology of the
vehicle model, details regarding the derivation of the
tyre–sand interaction model, and those pertaining to
the multi-body dynamics (MBD) computational pro-
cedure used in the analysis of the off-road vehicle
performance are all presented in section 2.2. The
results obtained in the present work are presented and
discussed in section 3. The main conclusions resulting
from the present work are summarized in section 4.
2 MODELLING AND COMPUTATIONAL
PROCEDURES
2.1 Finite element modelling of mine detonation
under an HMMWV
In this section, a brief description is given of the
computational analysis used to simulate the inter-
actions between the detonation products and soil
ejecta resulting from the explosion of a mine shallow
buried in sand under the front wheel of an HMMWV
M1025 and the vehicle. The computational model-
ling of these interactions involved two distinct steps:
firstly, geometric modelling of the HMMWV M1025
together with the adjoining mine and sand regions;
secondly, the associated transient non-linear dy-
namics analysis of the impulse loading (momentum
transfer) from the detonation products and soil
ejecta to the vehicle and the kinematic and structural
response of the vehicle.
Off-road performance of a HMMWV 3
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
All the calculations carried out in this portion of
the work were made using the general-purpose
transient non-linear dynamics analysis software
ABAQUS/Explicit [11]. In previous work [9], a
detailed account was provided of the basic features
of ABAQUS/Explicit, emphasizing those that are
most relevant for modelling detonation of shallow-
buried and ground-laid mines and the subsequent
interactions between detonation products, soil
ejecta and target vehicle or structure. Therefore,
only a brief overview of ABAQUS/Explicit is given in
this section.
A typical transient non-linear dynamics problem
such as the interactions between shallow-buried
mine detonation products and soil ejecta with the
target vehicle or structure is analysed within ABA-
QUS/Explicit by solving simultaneously the govern-
ing partial differential equations for the conservation
of momentum, mass, and energy together with the
material constitutive equations and the equations
defining the initial and the boundary conditions. The
aforementioned equations are solved numerically
using a second-order accurate explicit scheme. The
ABAQUS/Explicit computational engine solves the
governing equations within a Lagrange framework,
i.e. the computational finite element grid is tied to
the components or materials (sand, the mine and
the HMMWV, in the present case) and moves and
deforms with them.
The interactions between different components or
materials as well as self-interactions are analysed in
ABAQUS/Explicit using a penalty contact method in
which the penetration of the surfaces into each other
is resisted by linear spring forces with values propor-
tional to the distance of penetration. These forces,
hence, tend to pull the surfaces into an equilibrium
position with no penetration.
2.1.1 Geometric model for HMMWV M1025
The finite element model of the HMMWV M1025
(with an overall length of 4.84 m, a wheelbase of
3.4 m, a curb mass of 3075 kg and a gross mass of
4672 kg) used in the present work consists of
approximately 140 000 elements. The computer-
aided design (CAD) model originally developed by
D. Wilson was purchased from 3DCAD.com [12] and
preprocessed for ABAQUS/Explicit finite element
program [11] using the general purpose pre-proces-
sing program HyperMesh from Altair, Inc. [13]. The
model includes the following subsystems: chassis,
front and rear suspension, four wheels, steering,
engine, transmission, cabin, hood, and four doors
and four seats. Each subsystem, in turn, consists of a
number of parts or components. For example, the
front left wheel subsystem includes a tyre tread, tyre
body, wheel rim, and eight lug nuts. The parts are
meshed with shell elements, three-dimensional
beam elements, and three-dimensional solid ele-
ments and assembled either by using various
connector elements, tying their adjacent edges or
faces or by having the connected parts share their
edge nodes. The engine block, brake assemblies,
front and rear differentials, transfer case, and chassis
frame rear axle are modelled as rigid parts in order to
take advantage of the high stiffness of these parts
relative to other parts. A summary of the main parts
which were included in the pickup truck finite
element model is given in Table 1.
The finite element model of the HMMWV M1025
displayed in Fig. 2 is oriented in such a way that the
positive x direction goes from the rear to the front of
the vehicle, the positive y direction goes from the
passenger (right-hand) side to the driver (left-hand)
side, and the positive z direction is upwards.
The materials used in the HMMWV M1025 model
are idealized as rigid (used only in some beam
connectors, brakes, and brake assemblies) linear
elastic, hyperelastic, elastic–plastic, or elastic–plastic
with failure. Suitable adjustments are made to the
material properties in order to account for non-
modelled features of various parts such as the
internal details of the engine, differentials, and
transfer case. Essentially, three classes of non-rigid
materials were used in the construction of the
HMMWV M1025:
(a) steel (of various grades);
(b) ballistic glass (used in windshields and win-
dows);
(c) rubber (used in tyres).
The components of the transmission, suspension,
and steering systems were assumed to be made of
AISI 4340 steel. The remaining components of the
vehicle were taken to be made of one of the two mild
steel grades with initial yield strengths of 270 MPa
and 350 MPa respectively. A more detailed account
of the models used to represent the structural and
the ballistic response of these materials is presented
in section 2.2.3.
2.1.2 Geometrical modelling of the mine and sand
regions
The mine and sand computational domains used in
the present study are shown in Fig. 2. The size and
4 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
circular disc shape of the mine computational
domain are selected to match that of a typical
10 kg anti-vehicle C4 mine used in reference [10].
The mine computational domain was meshed using
eight-node reduced-integration solid elements with
a typical size of 5 mm by 5 mm by 5 mm and filled
with a C4 HE material.
The sand computational domain was model as a
solid cuboid with L6W6H 5 3000 mm62400 mm6
900 mm. The domain was divided into three con-
centric subdomains. All three subdomains were
meshed using eight-node reduced-integration solid
elements with a typical mesh size of 5 mm by 5 mm
by 5 mm in the innermost subdomain and a
maximum mesh size of 50 mm by 50 mm by 5 mm
in the outermost subdomain. Finally, the lateral and
the bottom faces of the sand domain were sur-
rounded with eight-node CIN3D8 infinite elements
in order to model far-field sand regions and to avoid
unphysical stress-wave reflection at the sand-do-
main lateral and bottom surfaces. The sand domains
containing C3D8R elements were filled with CU-
Army Research Laboratory (ARL) sand material
(discussed later) while the infinite elements were
filled with an elastic sand material with Young’s
modulus and Poisson’s ratio matching those of the
CU-ARL sand.
The mine–sand and sand–pendulum interactions
were modelled using the hard contact pair type of
contact algorithm. Within this algorithm, contact
pressures between two bodies are not transmitted
unless the nodes on the slave surface contact the
master surface. No penetration or over-closure is
Table 1. Names and descriptions of the parts used in the finite element analysis of the HMMWV M1025
Part name Number of parts Part description and/or function
Tyres, wheel and braking
Tyres 4 Provide traction with the road
Rims 4 Connect the tyre to the brake assembly
Brake discs 4 Are represented by a simple model
Wheel hubs 4 Connect the wheel to the steering assembly
Suspension
Upper A-arms 4 Allow for vertical motion of the wheels
Lower A-arms 4 Allow for vertical motion of the wheels and shock mount
Spring–shock absorbers 4 Absorb shock and dampens vibrations
Shock absorber mounts 4 Support the damper–shock absorber
Cross members 4 Connect the lower A-arms
Steering
Steering system 1 Allows driver to control the vehicle
Chassis
Main frame 1 Provides longitudinal bending and torsional stiffness
Cross members 2 Provide transverse connection in the main frame
Engine and transmission
Engine 1 Provides the power to the vehicle
Differential 2 Supplies torque independently to the wheels
Transfer case 1 Transmits input transmission power to the front and rear
wheels
Engine gearbox 1 Consists of engine gearing and transfer of power to drive shaft
Drive shaft 3 Drives the train members
Front and rear axles 2 Transmit power to the wheels
Body
Cabin floor 1 Is represented by a simple model of the driver compartment
Roof and roof closure 1 Are represented by a simple model of a roof and roof closure
Interior panel 2 Provides support to the driver compartment
Windshield and window 6 Are represented by a simple model of the windshield and
window
Doors 4 Are represented by a simple model of the cabin doors
Hood 1 Provides upper closure to the engine compartment
Seat 4 Consists of interior driver and passenger seating
Fig. 2 Geometrical meshed models for HMMWV
M1025 and a sand domain containing a land-
mine. The mine computational domain (not
visible) is situated within the sand, underneath
the front right wheel
Off-road performance of a HMMWV 5
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
allowed and there is no limit to the magnitude of the
contact pressure that could be transmitted when the
surfaces are in contact. Transmission of shear
stresses across the contact interfaces is defined in
terms of a static and a kinematic friction coefficient
and an upper-bound shear stress limit (a maximum
value of shear stress which can be transmitted before
the contacting surfaces begin to slide).
A standard mesh-sensitivity analysis was carried
out in order to ensure that the results obtained are
insensitive to the size of the elements used.
At the beginning of the simulation, the vehicle was
assumed to be at rest (with the gravitational force
acting downwards), while the mine and sand
domains were filled with stationary materials (sand
and C4 respectively). Mine detonation was initiated
first along the bottom face of the mine.
2.1.3 Material constitutive models
As discussed above, the complete definition of a
transient non-linear dynamics problem entails the
knowledge of the material models that define the
relationships between the flow variables (pressure,
mass density, energy density, temperature, etc.).
These relations typically involve an equation of state,
a strength equation, a failure equation, and an
erosion equation for each constituent material.
These equations arise from the fact that, in general,
the total stress tensor can be decomposed into a sum
of a hydrostatic stress (pressure) tensor (which
causes a change in the volume or density of the
material) and a deviatoric stress tensor (which is
responsible for the shape change of the material). An
equation of state then is used to define the
corresponding functional relationship between pres-
sure, mass density, and internal energy density
(temperature). Likewise, a (constitutive material)
strength relation is used to define the appropriate
equivalent plastic strain, equivalent plastic strain
rate, and temperature dependences of the material’s
yield strength. This relation, in conjunction with the
appropriate yield criterion and flow-rule relations, is
used to compute the deviatoric part of stress under
elastic–plastic loading conditions. In addition, a
material model generally includes a failure criterion
(i.e. an equation describing the hydrostatic or
deviatoric stress and/or strain condition(s) which,
when attained, cause the material to fracture and
lose its ability to support (abruptly in the case of
brittle materials or gradually in the case of ductile
materials) normal and shear stresses. Such failure
criterion in combination with the corresponding
material-property degradation and the flow-rule
relations governs the evolution of stress during
failure. The erosion equation is generally intended
for eliminating numerical solution difficulties arising
from highly distorted elements. Nevertheless, the
erosion equation is often used to provide an
additional material failure mechanism especially in
materials with limited ductility.
To summarize, the equation of state together with
the strength and failure equations (as well as with
the equations governing the onset of plastic defor-
mation and failure and the plasticity and failure-
induced material flow) enable assessment of the
evolution of the complete stress tensor during a
transient non-linear dynamics analysis. Such an
assessment is needed where the governing (mass,
momentum, and energy) conservation equations are
being solved. Separate evaluations of the pressure
and the deviatoric stress enable inclusion of the non-
linear shock effects in the equation of state.
In the present work, the following materials are
utilized within the computational domain: C4 HE
explosive, various grades of steel, rubber, ballistic
glass, and soil. Since a detailed account of the
constitutive models used to represent the behaviour
of the materials in question can be found in recent
work [10], only a brief qualitative description of
these models will be provided in the remainder of
this section.
(a) C4 HE explosive. The Jones–Wilkins–Lee equa-
tion of state [14] is used for C4 in the present work
since that is the preferred choice for the equation of
state for high-energy explosives in most hydrody-
namic calculations involving detonation. Within a
typical hydrodynamic analysis, detonation is mod-
elled as an instantaneous process which converts
unreacted explosive into gaseous detonation pro-
ducts, and detonation of the entire high-explosive
material is typically completed at the very beginning
of a given simulation. Consequently, no strength and
failure models are required for high-energy explo-
sives such as C4.
(b) Steel. In the present work, with the exception of
the tyres and few rigid components, all the compo-
nents of the HMMWV M1025 are assumed to be made
of various steel grades. Since hydrostatic stress gives
rise to only minor reversible density changes in steels,
a linear type of equation of state was used for all the
steel grades. To represent the constitutive response of
the steels under deviatoric stress, the Johnson–Cook
[15] strength model is used. This model is capable of
representing the material behaviour displayed under
large-strain high-deformation-rate high-temperature
6 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
conditions of the type encountered in problems
dealing with the interactions of detonation products
and sand ejecta with target structures. Since all the
grades of steel considered in the present work exhibit
a ductile mode of failure, their failure condition was
defined using the Johnson–Cook [16] failure model.
Erosion of steel components is assumed to take place
when geometrical (i.e. elastic plus plastic plus
damage) instantaneous strain reaches a maximum
allowable value. Following general practice, the
optimal value for the geometrical instantaneous
strain was approximated as 2.0. When a material
element is eroded, its nodes are retained together
with their masses and velocities in order to conserve
momentum of the system. The momentum is con-
served by distributing the mass and velocities
associated with the eroded elements among the
corner nodes of the remaining elements. Despite the
fact that some loss of accuracy is encountered in this
procedure (owing to removal of the strain energy
from the eroded elements), the procedure is generally
found to yield reasonably accurate results [10].
(c) Rubber. The mechanical response of rubber (the
material used for tyres) was represented using the
extended Blatz–Ko [17] hyperelastic material model.
Within the model, a linear equation of state is used
to account for the nearly incompressible behaviour
of this material. The material constitutive relation is
assumed to be fully (non-linear) hyperelastic (i.e. no
provision is made for plastic deformation). The
Blatz–Ko [17] model used is a special form of the
hyperelastic material response used to describe
large-strain non-linear stress versus strain relations
observed in elastomers. In these materials, the
relationship between the (second Piola–Kirchhoff)
stress and (Green–Lagrange) large-deformation
strain is given implicitly via a strain energy density
function, which depends only on the strain invar-
iants. A complete specification of the strain energy
function typically requires the knowledge of only few
parameters (only one, the initial shear modulus in
the case of the Blatz–Ko rubber model).
Since the vehicle tyres may rupture when sub-
jected to mine detonation loads, a simple failure
model is used to extend the Blatz–Ko rubber model.
This model is based on a (geometrical) failure strain
whose magnitude was set to a value of 5.0 [10]. The
same value of the geometrical strain was used to
define the material erosion strain.
(d) Sand. Sand is a very complicated material
whose properties vary greatly with the presence or
absence and relative amounts of various constituent
materials (sand particles, clay, silt, gravel, etc.),
particle sizes, and particle size distribution of the
materials. In addition, the moisture content and the
extent of precompaction can profoundly affect the
sand properties. To account for all these effects,
Clemson University (CU) and the ARL, Aberdeen
Proving Ground, Maryland, USA, jointly developed
[6] and subsequently parameterized (using the
results of a detailed investigation of dynamic
response of sand at different saturation levels, as
carried out by researchers at the Cavendish Labora-
tory, Cambridge, UK [18, 19]) the new sand model
[20]. This model (used in the present work) is
capable of capturing the effect of moisture on the
dynamic behaviour of sand and was named the CU–
ARL sand model.
For the CU–ARL sand model, a saturation-depen-
dent porous-material or compaction equation of
state is used which, as shown in our previous work
[20], is a particular form of the Mie–Gruneisen
equation of state [22]. Within this equation there
are separate pressure versus density relations de-
fined for plastic compaction (giving rise to the
densification of sand) and for unloading or elastic
reloading. Within the CU–ARL sand strength model,
the yield strength is assumed to be pressure
dependent and to be controlled by saturation-
dependent inter-particle friction. In addition to
specifying the yield stress versus pressure relation-
ship, the strength model entails the knowledge of the
density and saturation-dependent shear modulus.
Within the CU–ARL sand failure model, failure is
assumed to occur when the negative pressure falls
below a critical saturation-dependent value, i.e. a
hydro-type failure mechanism was adopted. After
failure, the failed material element loses the ability to
support tensile or shear loads while its ability to
support compressive loads is retained. Erosion of a
sand element is assumed, within the CU–ARL sand
erosion model, to take place when geometrical (i.e.
elastic plus plastic plus damage) instantaneous
strain reaches a maximum allowable value. The
investigation reported in reference [6] established
that the optimal value for the geometrical instanta-
neous strain is about 1.0.
2.2 Multi-body (longitudinal) dynamics
modelling of the off-road performance of an
HMMWV
2.2.1 A multi-body dynamics model for HMMWV
M1025
A new 36-degrees-of-freedom MBD model for
HMMWV M1025 was developed in this work using
Off-road performance of a HMMWV 7
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
various public-domain data. The model contains 40
rigid bodies and the addition of several force and
control elements. A topological map of the HMMWV
M1025 MBD model is shown in Fig. 3. The basic
kinematics of the model can be described as follows.
1. The vehicle chassis, including cargo/load, is
represented by a single rigid body.
2. Eight rigid bodies are used to represent four
lower A-arms and four upper A-arms. Each of the
A-arms is connected to the chassis body by a
Fig. 3 Topological map for the HMMWV M1025 MBD model
8 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
single revolute joint with the axis of revolution
initially aligned in the global x direction.
3. Four additional rigid bodies are used to repre-
sent the four wheel hubs, each connected to a
lower A-arm–upper A-arm pair. In the front of
the vehicle, universal joints with their axes of
revolution initially aligned in the global x and z
directions are used for connection while, in the
rear, revolute joints were used with their axis of
revolution initially aligned in the global x direc-
tion.
4. Four rigid bodies are used to represent the
wheels which are connected to the wheel hubs
using transverse revolute joints with their axis of
revolution initially aligned in the global y direc-
tion (i.e. along the wheels axis).
5. Within the steering system, four rigid bodies are
used to represent the steering column, the
steering rack and two steering rods respectively.
A single revolute joint is assigned to the steering
column with its axis of revolution aligned with
the axis of the column. A control element is used
to provide input to this joint in order to enable
controlled steering. Two prismatic joints with
their translational axis initially aligned in global y
direction are used to connect the steering rack
with the steering rods (one at each side of the
vehicle). The steering rods were connected to the
wheel hub using universal joints which enable
revolutions to occur other than that along the
axis of the steering rod. A torque-to-force con-
straint is placed between the steering column
and the steering rack.
6. Several hard and soft mechanical stops were
used in order to account for inter-component
contacts adequately. These stops were modelled
as non-linear axial or rotational springs.
7. Compliance of the suspension system was
represented by connecting axial springs and
shock absorbers between the upper shock mount
of the chassis and the lower shock mounts
located on the lower A-arm, and the appropriate
spring rates and damping coefficients were
assigned.
8. The vertical force developed between the stan-
dard tyre used on an HMMWV and a rigid-
ground surface as a function of the vertical tyre
deflection was taken from tests performed on
this tyre and includes bottoming-out hardening
effects.
9. The non-linear longitudinal friction and shear
behaviours of the tyre in contact with the rigid
road were modelled using the Pacejka [22] magic
formula and the tyre–road interaction forces are
set to zero when the tyre is not in contact with
the ground. The longitudinal force is a function
of the relative velocities between the bottom of
the tyre and the ground (i.e. the longitudinal
slip), the normal force, and the tyre–road friction
coefficient. Similarly, the lateral shear force (not
used in the present work) is a function of the slip
angle (controlled by relative magnitudes of the
longitudinal and lateral tyre-velocity compo-
nents), the friction coefficient, and the vertical
force.
10. The behaviour of the same tyre on a deformable
sand-based road is discussed in the next section.
An MBD model such as that developed in the
present work requires knowledge of the initial
position and orientation of every component and
any interconnecting joints as well as mass and
inertia properties of individual components. This
yields a relatively simple but yet realistic model of
the suspension and steering including elements such
as upper and lower A-arms, steering link, and tie
rods.
2.2.2 Tyre–sand interaction model
As discussed earlier, owing to normal sinkage of the
wheels in sand, and the accompanying motion
resistance, an off-road computational dynamics
analysis of a wheeled vehicle is somewhat more
complicated than the corresponding analysis dealing
with the same vehicle travelling on a hard-surface
road (an on-road analysis) [23–25]. To account for
the aforementioned off-road vehicle travel effects,
the tyre–road model needed in the multi-body
longitudinal vehicle-dynamics analysis has to be
modified. While very detailed finite-element-based
models of tyre–sand interactions can be developed
(see, for example, references [26] and [27]), these
models are inherently quite expensive computation-
ally and, hence, less attractive. Consequently, the
semianalytical model recently proposed by Lee et al.
[28] has been used. This model appears to be a good
compromise between the physical reality and com-
putational efficiency when dealing with off-road
vehicle travel tyre–sand interactions.
Within the model given by Lee et al. [28], the tyre–
sand interaction is developed by properly modifying
the tyre–hard road model for the tyre in question.
This modification is affected both by the properties
and characteristics of the tyre and by the mechanical
behaviour of sand and involves the following steps.
Off-road performance of a HMMWV 9
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
Step 1. First, for the given tyre–sand pair, at a given
level of tyre inflation pressure, the associated
normal (downward) force versus vertical wheel
sinkage relation needs to be determined.
Step 2. In the absence of motion resistance to tyre
rolling, as is the case when a tyre with zero rolling
resistance (i.e. no viscous energy dissipation) rolls
over a rigid (i.e. non-deformable) surface, a zero
longitudinal force (i.e. traction effort) is required
for the tyre to remain in the pure-rolling (i.e. zero-
slip) condition. In the case of off-road vehicle
travel, forward motion of the wheel requires
compaction of the sand located just ahead of the
wheel. This, in turn, exerts a resisting force (i.e.
motion resistance) to the wheel. Thus for the tyre
to remain in a pure-rolling condition, a non-zero
traction effort must be present. To obtain such a
non-zero longitudinal force from the tyre–hard-
road model (the Pacejka magic formula model, in
the present case), which yields a zero-traction
effort at a zero-slip, an initial driving slip shift has
to be introduced. The introduction of this slip shift
enables the selected tyre–rigid-road longitudinal
force versus slip formula to yield a non-zero force
(required to overcome the motion resistance
force) under pure-rolling (zero-slip) off-road ve-
hicle travel conditions. Thus, within the second
step of the Lee et al. [28] model, the appropriate
relation for the slip shift and its dependence on
the sand properties and the vertical force is
derived;
Step 3. Once the effective (i.e. shifted) slip is
determined, the tyre–rigid-road longitudinal and
transverse force relations have to be corrected by
subjecting them to the combined (longitudinal
plus lateral) slip (i.e. friction circle) condition.
Step 4. Finally, the (wheel’s sinkage-induced) long-
itudinal and (side ploughing-induced) lateral
resistance forces should be computed and com-
bined (as vectors) with their counterparts obtained
in step 3 in order to obtain the net traction or
drawbar-pull forces.
Details pertaining to the implementation of each of
these four steps, in the present work are discussed next.
(a) Step 1: vertical force versus wheel sinkage
relation. While it is customary to derive the
required vertical force versus wheel sinkage
relation (see, for example, reference [29]) using
a smooth-tyre approximation and the Bekker
pressure versus sinkage relation [25] (the
parameters in the relation can be related to
the key physicomechanical properties of the
sand), this was not done in the present work for
two reasons. Firstly, the tyre used in the
present work has very deep treads and is a
serious oversimplification if it is considered as
a smooth tyre. Secondly, the Bekker para-
meters cannot be readily extracted from the
CU–ARL viscoplastic sand model used in the
present work. Therefore, the vertical force
versus wheel sinkage relation is obtained by
carrying out a series of finite element analyses.
Within each such analysis, the tyre is first
inflated to a desired pressure by prescribing a
constant distributed load to the interior walls
of the tyre while holding the wheel centre fixed.
Then, the tyre is lowered to the ground and the
vertical force of a given magnitude is applied to
the wheel centre while the tyre deflection and
wheel sinkage are being monitored. An exam-
ple of the wheel–sand static-equilibrium con-
figuration obtained in these finite element
analyses is displayed in Fig. 4(a). An example
of the results pertaining to the vertical force Fz
versus wheel sinkage uz relation is displayed in
Fig. 4(b).
(b) Step 2: driving slip-shift determination. Lee et al.
[28] also provided a relationship for the
calculation of the initial slip shift. Since this
relation is also based on the smooth-tyre
approximation and the Bekker pressure versus
sinkage relation, it was not used in the present
work. Instead, a tyre–sand interaction finite
element analysis was again carried out. Within
this analysis, the wheel is translated long-
itudinally and rotated under a pure-rolling
condition, by prescribing the appropriate long-
itudinal and rotational velocities to the wheel
centre. The longitudinal shear force obtained is
next substituted in the Pacejka [22] magic
formula and the resulting equation solved for
the unknown longitudinal slip (i.e. for the slip
shift). For clarity, however, it can be briefly
stated here that the slip shift at a given level of
the vertical force is obtained by determining
the wheel’s rotational speed and its long-
itudinal velocity at which there is a zero net
longitudinal force acting on the wheel centre.
This procedure, thus, simultaneously yields
both the driving slip shift and the longitudinal
motion-resistance force. An example of the
wheel–sand dynamic equilibrium configura-
tion obtained in these finite element analyses
after the wheel has rolled a short distance is
10 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
displayed in Fig. 5(a). An example of the results
pertaining to the longitudinal motion resis-
tance Rx versus vertical force Fz relation is
displayed in Fig. 5(b).
(c) Step 3: net traction force relations. As discussed
earlier, the net longitudinal and lateral drawbar
forces are obtained by combining (in a vector
sense), the tyre–rigid-road force relations
(based on the shifted slip) with the correspond-
ing resistance forces. Since, in the present work,
straight driving manoeuvres were exclusively
considered, only the net longitudinal force (i.e.
drawbar pull) versus slip relation was derived. A
simple schematic diagram is used in Fig. 6 to
show the relations between the vertical force Fz,
the longitudinal force Fx, the longitudinal
resistance force Rx, and the maximum wheel
sinkage z0. An example of the results pertaining
to the net longitudinal force Fx 2 Rx versus
Fig. 5 (a) An example of the tracks left in sand after
wheel roll obtained in the finite element
analyses which will be reported in more details
in a future communication; (b) longitudinal
force versus vertical force relation at a tyre
inflation pressure of 180 kPa; (c) the effect of
slip on the total longitudinal force (traction
effort), motion resistance, and net longitudinal
force (drawbar pull) at a tyre inflation pressure
of 180 kPa and a vertical force of 8000 N
Fig. 4 An example of the wheel–sand interaction
results obtained in the finite element analysis
of tyre–sand interactions: (a) wheel–sand static
equilibrium configuration; (b) vertical force
versus wheel sinkage relation at a tyre inflation
pressure of 180 kPa
Off-road performance of a HMMWV 11
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
longitudinal slip relation is displayed in
Fig. 5(c). It should be noted, as correctly
pointed out by one of the reviewers of the
present work, that the approach used here does
not explicitly include the effect of sand-particle
motion, the effect of which may become
significant when the wheel is near a locking
condition or when it is slipping in the traction
direction.
(d) Step 4: tyre–sand model implementation. The
implementation of the aforementioned rela-
tions in Simpack [30], a general purpose MBD
program, was carried out using the utyr-
e_spck.f user tyre-model subroutine. Within
this subroutine, the current values of the
wheel-centre kinematic parameters (e.g. ver-
tical displacement, longitudinal displacement,
and rotational speed around the wheel axis)
are used to calculate the vertical force, the
slip, and the longitudinal drawbar pull force.
3 RESULTS AND DISCUSSION
3.1 Survivability of HMMWV to detonation of a
mine buried in underlying sand
In this section, the computational results are pre-
sented, which were obtained in the transient non-
linear dynamics analysis of the interaction of detona-
tion products and sand ejecta with the HMMWV after
detonation of a landmine, buried in sand under the
vehicle’s front right wheel. While most HMMWV
models are not required by the US military to have
any armour protection, armament carriers and the
hard-shelled ambulance models were designed to
provide some minor level of protection. The basic
armour package used is a combination of steel,
KevlarH-reinforced composites, and laminated glass–
polycarbonate windshield and windows designed to
stop a fragment of mass less than 1.5 g. The supple-
mental armour provides an additional level of
protection to stop a fragment of mass less than 4 g.
Clearly, neither basic nor supplemental armour is
capable of defeating commonly used bullets at full
muzzle velocity or average-size IED fragments. In this
work, an up-armoured configuration of the HMMWV
was considered in which additional steel and KevlarH-
reinforced composite armour panels were applied to
the vehicle’s underbody and doors and larger-gauge
laminated transparent-armour panels were used for
the windshield and windows. Because of the sensitive
nature of the subject matter and the potential for
misuse of the up-armoured vehicle model, no further
details could be provided here.
3.1.1 Impulse loading functions
Traditionally, the effect of mine blast on the target
vehicle is analysed by replacing the interactions
between the detonation products, the soil ejecta, and
the target with some form of simplified empirically
based loading function. Two such functions that are
most commonly used are conventional weapon
(CONWEP) air-blast loading function [31] and the
loading-function proposed by Westine et al. [32].
Within the loading-function approach, temporal and
spatial evolutions of the detonation loads (previously
determined by multiple-regression analyses of the
data collected in a series of experiments) are used as
boundary or loading conditions in the transient non-
linear dynamics analysis of mine blast effect on the
targeted vehicle: While this approach makes the
computational analyses simpler and manageable, it
fails to include fully the interaction effects between
the air blast, detonation products, mine fragments,
and soil ejecta with the target as well as the effect of
the target’s kinematic response (e.g. targets undergo
large motions or deformations while the prescribed
loads are defined for fixed spatial locations).
Furthermore, extrapolation from the finite set of
experimental data to the specific mine-burial geo-
metrical and explosive-type conditions are fre-
quently required, which introduce additional
sources of errors. As will be demonstrated in the
present section, the use of the loading-function
approach as opposed to simultaneously modelling
Fig. 6 A schematic diagram of the side view showing
the interaction between a wheel and sand
during straight-line roll
12 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
the mine detonation process and the interactions
between the detonation products, mine fragments,
and sand ejecta with the targeted vehicle may
seriously misrepresent the kinematic and ballistic
response of the vehicle.
(a) CONWEP loading function [31]. The CONWEP
loading function [31] was originally designed for use
with a free-air or a ground-laid mine detonation.
Neither of these two conditions accurately repre-
sents the situation encountered in the case of anti-
vehicular mines which are typically buried in the soil
to a depth of 0–30 cm. Since the depth of burial of a
mine can have a significant effect in directing the
energy on to the target by funnelling the force of the
mine blast upwards and the soil ejecta play a major
role in the momentum transfer to the target, the use
of the CONWEP loading function in the analysis of
the structural response of the vehicle to the mine
blast is expected to have a limited value. To
prescribe the CONWEP loading function, only the
following details have to be provided for the
explosive charge [24]: its mass, position and the
trinitrotoluene TNT equivalent (the mass of TNT
that would give the same blast performance as the
unit mass of the explosive in question). This
information is then used to compute the blast-
loading pressure as a function of the radial distance
from the charge centre as
P~Prcos2
hzPin 1zcos2
h{2cosh
À Á
ð1Þ
where Pr denotes the reflected (normal incident)
pressure, Pin denotes the incident (side-on inci-
dence) pressure, and h is the angle of incidence. The
mathematical expressions for Pr and Pin (tenth-order
polynomials of the logarithm of the scaled radial
distance, i.e. the radial distance divided by the TNT-
equivalent charge weight) can be found in reference
[31].
(b) The westine et al. [32] loading function. The
loading function proposed by Westine et al. [32] was
developed empirically by measuring the total im-
pulse resulting from the explosion of a shallow-
buried mine on a rigid plate with plugs. By
measuring the initial velocity of the plugs, Westine
et al. [32] developed the following relationship for
the specific impulse iz, which is given by
iz~0:1352
tanh 0:9589Psð Þ
Ps
 3:25
r
1=2
soilW1=2
1z7d=9sð Þ
s1=2
ð2Þ
where
Ps~
rd
s5=4A
3=8
mine tanh 2:2d=sð Þ3=2
ð3Þ
and r is the radial distance of a point on the target
from the vertical line passing through the centre of
the mine, d is the depth of burial, Amine is the area of
the mine, s is the stand-off distance, W is the energy
released by the mine, and rsoil is the density of soil. It
should be noted that s and d in equation (3) are
measured with respect to the centre of the mine. It is
important also to note that the loading function was
originally developed using 0.27 kg shallow-buried
mines. Thus, when the loading function of Westine
et al. [32] is used to quantify the blast-loading results
from the detonation of anti-vehicle mines (1–10 kg in
mass), it is assumed that the specific impulse scales
linearly with the mass of the mine. Some justifica-
tion for this assumption was given by Morris [33].
Morris [33] further extended the loading function of
Westine et al. [32] to include the effect of target
inclination. The specific impulse relation proposed
by Morris contains equation (2) multiplied by a
factor cosh/cosb, where h is the angle between the
target-plate normal and the line connecting the
mine centre with the point on the target, while b is
the angle between the vertical axis passing through
the mine centre and the line connecting the mine
centre to the same point on the target.
(c) Loading functions versus explicit mine detonation
modelling. To demonstrate that the two aforemen-
tioned loading functions cannot accurately account
for the blast loading resulting from the detonation of
a mine shallow buried in sand, the case of the up-
armoured HMMWV targeted by the previously
described landmine (buried in dry sand at a depth
of burial (equal to 15 cm)), is considered.
To reveal differences in the blast loading pre-
scribed by the two loading functions and by the
explicit modelling of the landmine detonation more
clearly, all the materials in the HMMWV are
considered as elastic or hyperelastic, in this portion
of the work. Consequently, the initial response of the
vehicle was forced to be dominated by its (more
rigid-body motion) kinematic component. It is
otherwise normally observed (see, for example,
reference [10]) that the initial response of the vehicle
is dominated by its deformation and failure and only
at later post detonation times do the kinematic
effects become more significant.
An example of the results obtained in this portion
of the work is displayed in Figs 7(a) and (b). In
Off-road performance of a HMMWV 13
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
Fig. 7(a), the deformed configuration of the HMMWV
when subjected to the CONWEP loading function
[31] is displayed, while the corresponding config-
uration obtained in the analysis in which buried-
mine detonation (under the front right wheel) is
considered explicitly is displayed in Fig. 7(b). In both
cases, the post-detonation time is 10 ms. A simple
examination of the results displayed in Figs 7(a) and
(b), clearly reveals that serious differences exist
between the spatial distribution and the extent of
dynamic loading brought about by the CONWEP
loading function and by the direct mine-blast
modelling. Similar differences were observed in the
case of the loading function proposed by Westine et
al. [32].
While the results displayed in Figs 7(a) and (b)
pertain to one post-detonation time, similar discre-
pancies were also observed at other times. Also, when
Fig. 7 A comparison in the kinematic response of the HMMWV when subjected to (a) the
CONWEP loading function and (b) blast loads generated during buried-mine detonation
14 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
the plasticity of materials and the damage initiation
and evolution were restored, major differences were
observed relative to the extent and spatial distribution
of failure and fracture in the vehicle. These results are
not shown here for brevity. In summary, the results
presented (and those generated but not shown) in
this section clearly revealed that the utility of the two
loading functions in analysing vehicle response to
buried-mine detonation under the vehicle’s right
front wheel is quite limited.
3.1.2 Vehicle survivability to mine detonation
In this section, selected results are presented for the
spatial distribution and the extent of damage of the
HMMWV upon detonation of the previously de-
scribed landmine. Towards that end the plasticity
and damage initiation and evolution properties of
the materials have been restored. Because of the
shortcomings of the loading functions described in
the previous section, only the results obtained in the
analyses in which mine detonation was modelled
explicitly are presented. Also, owing to the sensitive
nature of the subject matter, mainly qualitative
results will be shown.
Temporal evolution of the materials deformation
and damage in the HMMWV is displayed in Figs 8(a)
to (c). Clearly, the damage is extensive and more
pronounced at the front right side of the vehicle. The
components such as tyres, wheel rims, and hubs,
which were closest to the mine have been either
completely disintegrated or heavily damaged. The
presence of underbody armour and up-armoured
doors did not as expected provide any additional
protection to the aforementioned components.
However, the extent of damage in the underbody,
vehicle frame, and the doors was measurably lower
in the up-armoured HMMWV than in that lacking
additional armour (the results pertaining to the latter
configuration of the vehicle are not shown for
brevity).
It should be pointed out that the results presented
in Figs 8(a) to (c) show a typical initial response of the
vehicle to buried-mine detonation. That is, the initial
(less than about 10–20 ms) stage of the response is
dominated by extensive deformation and failure of
the components of the vehicle directly above the
buried mine. At this stage, very little vertical move-
ment of the vehicle’s centre of gravity is observed.
Conversely, at longer times (longer than about 50 ms)
the response of the vehicle is dominated by its
upward translation and the rotations about the
vehicle’s centre of gravity. Owing to space limitations,
only the first stage of the vehicle’s kinematic response
(with the inclusion of plasticity and failure initiation
and evolution of the materials) was analysed in the
present paper.
Temporal evolution of the total acceleration at the
location of the gas and brake pedals for the case of the
up-armoured and standard HMMWV configurations
are displayed in Fig. 9(a). Because of previously
mentioned concerns regarding the misuse of the
present results, arbitrary units are used along the y
axis in Fig. 9(a). Also, the two curves in Fig. 9(a) are
shifted in the positive and negative y directions
respectively to improve clarity of the figure. The results
such as those displayed in Fig. 9(a) can be used to
assess and predict the type and extent of injuries
suffered by the vehicle occupants. In such assessments
and predictions, various mine-blast injury-occurrence
criteria can be used. An example of these criteria is
displayed in Table 2 [34]. The results displayed in
Fig. 9(a) clearly show that added armour reduces the
level of acceleration and, hence, reduces the possibility
or extent of trauma to the driver’s ankles and feet.
Temporal evolution of the pressure in one of the
elements of the seat cushion for the two configura-
tion of HMMWV is displayed in Fig. 9(b). Again, the
two curves in Fig. 9(b) are shifted in the positive and
negative y directions respectively to improve clarity
of the figure. It is well established that exposure to
high values of the peak overpressure (pressure in
excess of the atmospheric pressure) can have serious
consequences to humans. The results shown in
Table 3 [35] reveal the type of injuries associated
with different levels of peak overpressure. While the
results displayed in Table 3 were obtained using pigs
as test objects, similarities of the body masses and
tissue structures in pigs and humans tend to suggest
that these results may be relevant to humans too.
The results displayed in Fig. 9(b) show that the
added armour does not significantly alter the value
of the peak overpressure at the location of the
driver’s seat. Thus additional measures are required
to protect the driver from mine-detonation-induced
high levels of overpressure.
The results presented and discussed in the present
section are all of a computational nature. To validate
fully the HMMWV finite-element model, the inter-
actions between the detonation products, sand
ejecta, and the vehicle, and the resulting kinematic,
structural, and failure responses of the vehicle, these
results should be compared with their experimental
and field-test counterparts. However, while limited
and mainly qualitative comparison between the
present computational results and the respective
Off-road performance of a HMMWV 15
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
field-test results pertaining to the spatial distribution
and the extent of damage of various components of
the vehicle were carried out by the present authors,
details of this comparison could not be presented
here because of the sensitive nature of the subject
matter. Nevertheless, based on the results of this
comparison, it was concluded that the present finite
element model and simulations of the mine-blast
vehicle survivability are fairly reasonable.
3.2 Simple off-road and on-road straight-line
brake manoeuvres of the HMMWV
In this section, the effect of the tyre–sand model,
presented in section 2.2, on the vehicle performance
during a simple straight-line brake manoeuvre, is
presented and discussed. For comparison, the on-
road performance of the same up-armoured
HMMWV under the same braking condition is also
presented. To reveal better the effect of the new tyre–
Fig. 8 Temporal evolution of the material deformation and damage in the up-armoured HMMWV following mine
detonation for post-detonation times of (a) 0.2 ms, (b) 0.85 ms, (c) 1.5 ms, and (d) 2.1 ms
16 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
sand model on the vehicle performance, two levels
of off-road tyre–sand interfacial friction, at the same
nominal inflation pressure of 207 kPa, are consid-
ered: firstly, a high level (equal to 1.0), typical of the
on-road tyre–road interactions; secondly, a lower
level (equal to 0.4), more typical of the tyre–
deformable-road interactions. For the same reason,
two levels (207 kPa and 138 kPa) of tyre inflation
pressure at the same low friction coefficient are also
considered.
The straight-line brake test is simulated as follows.
1. The vehicle is first driven at a constant velocity of
80 km/h for 1 s by prescribing the corresponding
rotational speed to all four wheels.
2. Within the next 3 s, the braking torque has been
linearly increased to 50 per cent and 30 per cent
of its wheel-locking critical value for the high and
low off-road tyre–road friction coefficients re-
spectively.
While it is questionable whether the vehicle can
acquire a speed of 80 km/h on off-road sandy terrain, it
Fig. 8 (Continued)
Off-road performance of a HMMWV 17
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
was chosen here to amplify the effect of the tyre–soil
model relative to the tyre–hard-road model on the
vehicle performance during braking.
3.2.1 High off-road-friction-coefficient case
A summary of the results obtained in the case of high
off-road tyre–road friction coefficient are displayed
in Figs 10(a) to (h). A simple examination of the
results displayed in Figs 10(a) to (h) reveals the
following.
1. At the same high value of the tyre–road friction
coefficient, a larger reduction in the vehicle
velocity is observed in the case of the off-road
travel (Fig. 10(a)). This is clearly caused by the
presence of the wheel-sinkage-induced motion
resistance in the case of the off-road vehicle travel.
2. Larger values of the pitch angle are observed in
the case of the off-road travel (Fig. 10(b)). This
finding can be linked with the fact that, at a same
level of the longitudinal slip, the tyre–sand model
yields a larger value of the longitudinal force
(Fig. 10(g)).
3. Owing to rear-to-front weight transfer, both
longitudinal slip and the longitudinal force take
on larger magnitudes in the case of front wheels
than in the case of rear wheels (Figs 10(c) and (d)
versus Figs 10(e) and (f)).
4. Because of the presence of wheel-sinkage-in-
duced motion resistance, for both front and rear
wheels, the longitudinal slip and the longitudinal
force take on larger magnitudes in the case of the
off-road travel (Figs 10(e) and (f)).
5. At the same level of longitudinal slip, the off-road
vehicle travel is associated with a larger value of
the longitudinal force (Fig. 10(g)).
6. Owing to the aforementioned rear-to-front weight
transfer, a difference in the wheel sinkage devel-
ops between the front wheels (larger sinkage) and
rear wheels (smaller sinkage) (Fig. 10(h)).
3.2.2 Low-off-road-friction-coefficient case
A summary of the results obtained in the case of low
off-road tyre–road friction coefficient are displayed
in Figs 11(a) to (h). A simple examination of the
results displayed in Figs 11(a) to (h) reveals that the
following.
Table 2. Mine-blast acceleration-induced Injury
assessment [34]
Part Acceleration Duration (ms) Injury type
Head 150 g 2 High risk of brain damage
Pelvis 40 g 7 High risk of spinal cord
damage
Feet v 5 3.5–5.0 m/s Apparition of lower leg
fracture
Table 3. Mine-blast over-pressure induced injury
assessment [35]
Injury Overpressure (kPa)
Barotrauma 56
Mild contusion 130
Moderate Injury 237
Heavy injury 371
Lethal injury 1074
Fig. 9 Temporal evolution of (a) the acceleration at
the location of the gas and brake pedals and (b)
the pressure in an element located at the centre
of the driver’s seat cushion (both quantities are
expressed in arbitrary units (a.u.)) for the cases
of an up-armoured and a standard configura-
tion HMMWV
18 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
Fig. 10 A comparison of various vehicle–road interaction parameters for the cases of off-road
and on-road vehicle travel. In both cases, the tyre–road friction coefficient was set to 1.0.
See the text for details
Off-road performance of a HMMWV 19
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
Fig. 11 A comparison of various vehicle–road interaction parameters for the cases of off-road
and on-road vehicle travel. The on-road tyre–road friction coefficient was set to 1.0 and
its off-road counterpart to 0.4
20 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
1. Most of the results displayed in these figures can
be readily accounted for by recognizing that the
braking force was substantially lower in the case
of off-road vehicle travel. For example, the
residual vehicle velocity after 4 s is about 42 km/
h in Fig. 11(a) while its counterpart is only about
30 km/h in Fig. 10(a). Also, the pitch angle is
reduced (see Fig. 11(b) versus Fig. 10(b)).
2. Owing to the associated reduced extent of rear-to-
front weight transfer, the longitudinal force in the
off-road travel case becomes either smaller in
magnitude than (Fig. 11(d)) or nearly equal to
(Fig. 11(f)) that in the on-road vehicle travel case.
3. At the same time, because of the reduced tyre–
sand interfacial friction coefficient, the longitu-
dinal slip increases in magnitude (Fig. 11(c)).
4. Finally, while the Fx versus slip reduction shows a
constant increase in the on-road vehicle travel
case it does not change considerably in the off-
road case (Fig. 11(g)).
3.2.3 Low-inflation-pressure case
It is generally recommended that the tyre inflation
pressure be lowered to 75–50 per cent of the nominal
on-road value in order to improve the off-road
mobility and manoeuvrability. Decreased tyre pres-
sures result in larger tyre–sand contact patches,
lower contact pressures, and lower wheel sinkage
(i.e. higher flotation). These, in turn, yield lower
motion resistance levels and improved mobility and
manoeuvrability. A summary of the results revealing
the effect of lower tyre inflation pressure is displayed
in Figs 12(a) to (c). A simple examination of the
results displayed in Figs 12(a) to (c) reveals the
following.
1. At the same low value of the off-road tyre–sand
friction coefficient, a lower reduction in the
vehicle velocity is observed in the case of the
lower tyre inflation pressure (Fig. 12(a)). This
finding suggests that excessive lowering of the
tyre pressure can result in undesirably long
braking distances.
2. Lower values of the pitch angle are observed in
the case of low tyre inflation pressure (Fig. 12(b)).
This finding can be linked with the fact that, at a
same level of the longitudinal slip, the tyre–sand
model yields a lower value of the longitudinal
force for the case of lower tyre inflation pressure.
3. As expected, lower wheel sinkage values are seen
in the case of the lower tyre inflation pressure
(Fig. 12(c) versus Fig. 11(h)). In addition, owing to
the aforementioned lower pitch angle observed
for the low tyre inflation pressure, less difference
between the wheel sinkages for the front and rear
wheels develops. These findings clearly reveal
that lowering of the tyre inflation pressure can
reduce the likelihood of vehicle mobility loss due
to excessive tyre sinkage accompanying a braking
manoeuvre. Taking into account the previously
mentioned tyre-pressure-reduction-induced in-
crease in the braking distance, it appears that
there is an optimal level of tyre inflation pressure
which balances vehicle braking performance with
its mobility.
3.2.4 Effect of HMMWV up-armouring on the
vehicle braking performance
As discussed earlier, up-armouring can compromise
the off-road performance of the HMMWV in general,
and the vehicle’s off-road straight-line braking
behaviour in particular. When analysing off-road
straight-line vehicle braking, the following perfor-
mance criteria are generally considered:
(a) the ability of the vehicle to regain traction
following a hard braking manoeuvre to full stop;
(b) the low propensity for the vehicle to undergo a
full frontal (end-over-end) rollover during a
downhill braking;
(c) the ability of the vehicle to come to a full stop
over a shortest braking distance.
The three criteria described above were intro-
duced in order of their perceived importance. It is
well established that a single phenomenon, namely
the extent of front-wheel sinkage, affects all three
aforementioned performance criteria and controls
the trade-offs between them. For example, deeper
front wheel sinkage results in a shorter braking
distance but, in turn, increases the tendency for
frontal rollover and may result in total loss of vehicle
mobility (it may cause the vehicle to become stuck).
Owing to space limitations and since a comprehen-
sive investigation of the effect of up-armouring on
the off-road vehicle performance is the subject of
our ongoing investigation by one of the present
authors, M. Grujicic, only a couple of typical results
pertaining to straight-line flatland braking will be
presented and discussed in the remainder of this
section.
The effect of the average braking torque on the
straight-line flatland braking distance for the standard
configuration and the up-armoured configuration of
Off-road performance of a HMMWV 21
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
the HMMWV (at an 30 km/h vehicle velocity before
the onset of braking) is displayed in Fig. 13. The
average braking torque was controlled by properly
assigning the time interval over which the wheels
achieve the full-lock condition (i.e. the time over
which the rotational velocity of the wheel decreases
linearly form its prebraking value to zero). On average,
a 6 per cent increase in the braking distance is seen to
result from HMMWV up-armouring.
The effect of the average braking torque on the
propensity for vehicle frontal rollover following a 30u
downhill sharp braking manoeuvre for the standard
configuration and the up-armoured configuration of
the HMMWV (at a 30 km/h vehicle velocity before the
onset of braking) is displayed in Fig. 14. The frontal-
rollover propensity of the vehicle is quantified by the
minimal braking torque at which rear wheel vertical
force first reaches a zero value. Clearly, the zero-
vertical-force condition used corresponds to the
onset of the incipient rollover. As correctly pointed
out by one of the reviewers of the present manuscript,
incipient rollover does not necessary lead to complete
rollover, since the vehicle can recover from the state
of incipient rollover. Figure 14 clearly shows that
vehicle up-armouring increases its propensity for
frontal rollover during downhill braking. That is, at a
braking torque of about 17 kN m, the rear wheels of
the up-armoured configuration are no longer in
contact with the road (i.e. there is a zero force acting
on the rear wheels), while in the case of the standard
configuration a downward force of about 100 N is
acting on the rear wheels.
Fig. 12 A comparison of various off-road vehicle–sand interaction parameters for the cases of
138 kPa and 207 kPa tyre inflation pressures. The tyre–sand friction coefficient was set to 0.4
22 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque
Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
As discussed earlier, all the results generated
within the present work are of a computational
nature. Clearly, to validate fully the present compu-
tational model and procedure pertaining to the
effect of HMMWV up-armouring on its off-road
performance, a comparison should be carried out
between the present results and their experimental
counterparts. Such comparison although fairly lim-
ited and mainly semiquantitative was carried out by
the present authors. However, the details of the
outcome of this comparison cannot be revealed
because of the sensitive nature of the subject matter.
What could be revealed is that the overall agreement
between computation and experiment was found to
be reasonable. For example, in the case of straight-
line braking, the present computational results were
found to be within ¡10 per cent of their experi-
mental counterparts.
To offer at least some level of proof that the
present model and the approach are reasonable, the
model was used to carry out a simple steady state
cornering analysis in which the vehicle was driven at
a constant velocity over a circular track of a constant
radius. The results of this analysis are compared with
their counterparts for a Jeep sport utility vehicle,
reported in reference [36]. The results reported in
reference [36] showed that up-armouring causes a
decrease in critical lateral acceleration of about 20
per cent for the incipient frontal rollover (i.e. the
lowest lateral acceleration at which the vertical force
on the inner wheels become zero). A very similar up-
armouring-induced reduction in the critical lateral
acceleration was obtained in the present work for the
HMMWV under identical conditions of total armour
weight and geometrical parameters of the cornering
manoeuvre.
3.3 Blast survivability of a moving vehicle
Ideally, it would be helpful to be able to investigate
the effect of mine blast on a moving vehicle rather
than a stationary vehicle. The computational analy-
sis needed is, however, rather more expensive since
the finite element model has to be fully validated
with respect to its ability to account correctly for the
basic vehicle kinematics and dynamics. The pre-
liminary investigation using a simple vehicle model
revealed that the effect of vehicle velocity on its
ballistic and blast survivability is secondary, at least
up to the vehicle velocities of 30 km/h.
4 SUMMARY AND CONCLUSIONS
Based on the results obtained in the present work,
the following main summary remarks and conclu-
sions can be made.
1. A preliminary computational investigation is
carried out of the performance of an up-
armoured HMMWV, firstly when, subjected to
Fig. 14 The effect of HMMWV up-armouring on the
propensity of the vehicle to reach the condi-
tion for incipient frontal rollover (i.e. the zero
rear-wheel normal load condition) during 30u
downhill braking. The vehicle prebraking
velocity was 30 km/h
Fig. 13 The effect of HMMWV up-armouring on the
braking distance under different braking-tor-
que conditions. The prebraking vehicle velo-
city was 30 km/h
Off-road performance of a HMMWV 23
JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
the dynamic and impact loads associated with
detonation of a landmine buried under the
vehicle’s front-right wheel and, secondly, during
an off-road straight-line brake manoeuvre.
2. The same sand model, the CU–ARL sand model, is
used to model both the interactions of mine
detonation products and vehicle with sand in the
case of mine detonation analysis and the inter-
actions between the tyres and sand in the case of
the off-road vehicle performance analysis.
3. The results of the mine detonation analysis clearly
reveal that frequently used dynamic loading
functions can have serious short comings when
used as a substitute for the direct detonation
products–sand ejecta–vehicle interactions.
4. The off-road vehicle dynamics analysis clearly
revealed the effect of wheel sinkage in sand (and
the associated motion resistance) on the balance
between performance and mobility of the
HMMWV during severe manoeuvres such as
straight-line braking.
ACKNOWLEDGEMENTS
The material presented in this paper is based on
work supported by a research contract with the
Automotive Research Center (ARC) at the University
of Michigan and the US Army Tank–Automotive
Research, Development and Engineering Center
(TARDEC). In the course of conducting the work
presented in this manuscript, only the public-
domain data and information were used. No pro-
prietary, confidential, or classified data or informa-
tion was shared with Clemson University by either
the ARC or the TARDEC. Consequently and in
accordance with the ARC–TARDEC subcontract to
Clemson University, the work presented in this
manuscript is cleared for publication submission.
The authors are indebted to Professor Georges Fadel
for the support and continuing interest in the
present work.
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JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering

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Computational investigation of blast survivability and off-road performance of an up-armoured high-mobility multi-purpose wheeled vehicle

  • 1. Computational investigation of blast survivability and off-road performance of an up-armoured high-mobility multi-purpose wheeled vehicle M Grujicic*, G Arakere, H Nallagatla, W C Bell, and I Haque Department of Mechanical Engineering, Clemson University, Clemson, SC, USA The manuscript was received on 10 November 2008 and was accepted after revision for publication on 27 November 2008. DOI: 10.1243/09544070JAUTO1063 Abstract: Since ballistic and blast survivability and off-road handling and stability of military vehicles, such as the high-mobility multi-purpose wheeled vehicle (HMMWV), are two critical vehicle performance aspects, they both (including the delicate balance between them) have to be considered when a new vehicle is being designed or an existing vehicle retrofitted (e.g. up- armoured). Finite-element-based transient non-linear dynamics and multi-body longitudinal dynamics computational analyses were employed in the present work to address the following two specific aspects respectively of the performance of an HMMWV: firstly, the ability of the vehicle to survive detonation of a landmine shallow buried into sand underneath the right wheel of the vehicle and, secondly, the ability of the vehicle to withstand a simple straight-line brake manoeuvre during off-road travel without compromising its stability and safety of its occupants. Within the first analysis, the kinematic and structural responses (including large- scale rotation and deformation, buckling, plastic yielding, failure initiation, fracture, and fragmentation) of the HMMWV to the detonation of a landmine were analysed computationally using the general-purpose transient non-linear dynamics analysis software ABAQUS/Explicit. The second analysis was carried out using Simpack, a general purpose multi-body dynamics program, and the main purpose of this analysis was to address the vehicle stability during the off-road travel. The same sand model was used in both types of analysis. Finally, the computational results obtained are compared with general field-test observations and data in order to judge the physical soundness and fidelity of the present approach. Keywords: high-mobility multi-purpose wheeled vehicle, blast survivability, off-road vehicle performance, abaqus, simpack 1 INTRODUCTION The high-mobility multi-purpose wheeled vehicle (HMMWV) is the standard utility vehicle used in virtually all military branches and has been tradi- tionally devoted primarily to logistical support and convoy operations. There are also exceptions to this traditional application of the HMMWV, such as its use in Cavalry and Infantry Scout units where this vehicle is utilized in offensive and defensive mis- sions and where, in order for the HMMWV to fulfil functional requirements of these missions, it is usually fully or partially up-armoured. However, the tactical and operational environments of Opera- tion Iraqi Freedom and Operation Enduring Free- dom have resulted in a major role change for the HMMWV. That is, as clearly evidenced in these operations, enemy contact is no longer defined as a discernible front line that can be physically identi- fied on a map. Instead, the battlefield can be more accurately described as being non-linear and asym- metrical and, consequently, units are forced to operate in zones that are susceptible to enemy contact from any direction at any time. This means that supply lines and logistical missions that were historically secure now operate in potentially hostile areas and are always vulnerable to attack [1, 2]. Hence, the majority of (non-armoured) HMMWVs *Corresponding author: Department of Mechanical Engineering, Clemson University, 241, Engineering Innovation Building, Clemson, SC, 29634-0921, USA. email: 1-864-656-5639 1 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 2. are now operating in conditions that they were not designed for and are subjected to harsh manoeuvres that they would not traditionally have to conduct. This situation has resulted in a significant increase in rollover and instability-related HMMWV accidents during such transient manoeuvres and, in turn, to an increase in soldier injuries and fatalities. To make the situation even worse, in order to address the problem associated with road landmines and improvised explosive devices (IEDs), units have responded with force protection measures to have all HMMWVs up-armoured (either by contractors, using retrofit add-on armour kits or armour intern- ally fabricated from ballistic steel, sandbags, etc.). While the additional armour has increased vehicle ballistic protection, it has also degraded its riding- stability performance because suspension compo- nents and tyres have not been modified to keep pace with the added weight of installed armour (the mass of additional armour can be up to 2000 kg). This has further contributed to the increase in HMMWV instability-related accidents and soldier injuries and fatalities. In addition, frequent accidents have also occurred when, owing to excessive weight of the up-armoured HMMWV, the roadside would col- lapse, causing the vehicle to land in the water and soldier injuries and fatalities. The HMMWV was originally introduced as the replacement for the MI51 Jeep vehicle and, as discussed above, comes in various configurations such as the M998 pickup truck, the M996 ambu- lance, and the M1025 four-door hard-top version. These vehicles utilize full frames to which the body, engine, and suspension are attached. A photograph of the HMMWV M1025 (the model analysed in the present work) is displayed in Fig. 1. It is well established that light-armoured vehicles such as HMMWVs and their occupants are highly vulnerable to anti-vehicular mine blasts (see, for example, reference [3]). The development of anti- mine protection systems aimed at reducing the vulnerability of the vehicles and vehicle occupants to mine blasts typically includes extensive experi- mental test programmes. Such experimental pro- grammes are critical for ensuring the utility and effectiveness of the anti-mine protection systems. However, the use of the experimental programmes is generally expensive and time-consuming, involves destructive testing of the vehicles, and is often limited to vehicles that were already damaged beyond repair or phased out of service. Experimental testing of vehicles currently being produced or under development is often cost prohibitive. The develop- ment of effective mine protection systems for light- armoured vehicles requires a comprehensive under- standing of two distinct groups of phenomena: (a) detonation of high-energy explosive mines buried in soil, interaction of the detonation products with surrounding soil, and interaction of mine blast fragments, gaseous detonation products, and soil ejecta with the target vehicle; (b) the structural and ballistic response of the target vehicle and their occupants when subjected to transient highly non-linear dynamic or impulse loading resulting from the mine detonation. While the role of experimental test programmes remains critical, they are increasingly being comple- mented with the corresponding computation-based engineering analyses and simulations. One of the main objectives of the present paper is to help with further development of these computational engineer- ing analyses and simulations so that they can become a reliable method or alternative in the effective mine protection systems development process. In recent years, major advances have been made in modelling the detonation phenomena, the con- stituent response of the materials under high- deformation-rate large-deformation ballistic condi- tions, and the interactions between detonation products, soil, and target vehicle or structure. In particular, these models have enabled the coupling between Eulerian representations (typically applied to the gaseous detonation products and air) and Lagrange representations (typically applied to the target vehicle or structure, mine-casing fragments, and soil). These advances in the modelling of the phenomena accompanying detonation of a shallow- buried mine in the vicinity of a target vehicle or structure combined with the major advances in the computational software and hardware are gradually Fig. 1 Photograph of an HMMWV M1025, the vehicle analysed in the present work @ 2 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 3. enhancing the fidelity of the aforementioned com- putational engineering analyses to the level that, in the near future, virtual design, development and validation of the effective mine protection systems may become a reality [4, 5]. A review of the public-domain literature carried out in the present work revealed that most of the reported computational analyses pertaining to the phenomena accompanying the detonation of a shallow-buried mine in the vicinity of a target vehicle or structure emphasize one of the following: (a) an accurate modelling of mine detonation, interactions between the detonation products and the surrounding soils, and the determina- tion of the spatial and temporal evolutions of the resulting specific impulse (see, for example, references [6] and [7]; (b) an accurate quantification of the interactions between the mine-blast waves and the (rigid and stationary) target vehicle or structure (see, for example, reference [8]; (c) a detailed numerical analysis of the structural and ballistic response of the target vehicle or structure when subjected to (simplified empiri- cally based) mine-blast-induced impulse load- ing (see, for example, references [4] and [5]. All these analyses suffer from serious limitations. For example, in the analyses of type (a), no interactions between mine-casing fragments, deto- nation products and soil ejecta, on one hand, and the target vehicle or structure, on the other hand, are considered. Such interactions are considered in the analyses of type (b), but the target vehicle or structure is not allowed to deflect or move and only provides rigid and stationary walls which define a spatial region within which the gaseous detonation products are confined. In the analyses of type (c), the structural response of the target vehicle or structure is enabled but the interactions between the gaseous detonation products, soil ejecta, and the target vehicle or structure is oversimplified by replacing them with empirically based relations for the initial velocity or the impulse force. Hence, two of the main objectives of the present work are: firstly, to combine the formulation for modelling detonation of mines shallow buried in sand [7] with a computational analysis dealing with the interactions of detonation products, mine fragments, and sand ejecta with the target structure [9, 10] and, secondly, to apply this combined formulation to the HMMWV. As discussed earlier, as the existing HMMWVs are being up-armoured to enhance their ballistic protec- tion performance and survivability, the driving performance, stability, and safety of these vehicles (particularly during off-road travel) are being ser- iously compromised, because of extra weight asso- ciated with the added armour. Consequently, the second main objective of the present work is to carry out a series of conventional multi-body (longitudi- nal) vehicle-dynamics computational analyses of the off-road performance of an HMMWV. The key feature of this portion of the work is that the same sand material model which was used in the afore- mentioned mine detonation vehicle-survivability analyses is also used here to derive the appropriate tyre–sand interaction model needed in the off-road vehicle-dynamics computational analyses. The organization of the paper is as follows. A brief description of the problem definition, geometrical models for the vehicle, mine, and sand mechanical material models, and details of the computational procedure used in the finite-element-based transient non-linear dynamics analyses in modelling the inter- actions between mine detonation products, sand ejecta, and targeted vehicles are all presented in section 2.1. The problem definition, topology of the vehicle model, details regarding the derivation of the tyre–sand interaction model, and those pertaining to the multi-body dynamics (MBD) computational pro- cedure used in the analysis of the off-road vehicle performance are all presented in section 2.2. The results obtained in the present work are presented and discussed in section 3. The main conclusions resulting from the present work are summarized in section 4. 2 MODELLING AND COMPUTATIONAL PROCEDURES 2.1 Finite element modelling of mine detonation under an HMMWV In this section, a brief description is given of the computational analysis used to simulate the inter- actions between the detonation products and soil ejecta resulting from the explosion of a mine shallow buried in sand under the front wheel of an HMMWV M1025 and the vehicle. The computational model- ling of these interactions involved two distinct steps: firstly, geometric modelling of the HMMWV M1025 together with the adjoining mine and sand regions; secondly, the associated transient non-linear dy- namics analysis of the impulse loading (momentum transfer) from the detonation products and soil ejecta to the vehicle and the kinematic and structural response of the vehicle. Off-road performance of a HMMWV 3 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 4. All the calculations carried out in this portion of the work were made using the general-purpose transient non-linear dynamics analysis software ABAQUS/Explicit [11]. In previous work [9], a detailed account was provided of the basic features of ABAQUS/Explicit, emphasizing those that are most relevant for modelling detonation of shallow- buried and ground-laid mines and the subsequent interactions between detonation products, soil ejecta and target vehicle or structure. Therefore, only a brief overview of ABAQUS/Explicit is given in this section. A typical transient non-linear dynamics problem such as the interactions between shallow-buried mine detonation products and soil ejecta with the target vehicle or structure is analysed within ABA- QUS/Explicit by solving simultaneously the govern- ing partial differential equations for the conservation of momentum, mass, and energy together with the material constitutive equations and the equations defining the initial and the boundary conditions. The aforementioned equations are solved numerically using a second-order accurate explicit scheme. The ABAQUS/Explicit computational engine solves the governing equations within a Lagrange framework, i.e. the computational finite element grid is tied to the components or materials (sand, the mine and the HMMWV, in the present case) and moves and deforms with them. The interactions between different components or materials as well as self-interactions are analysed in ABAQUS/Explicit using a penalty contact method in which the penetration of the surfaces into each other is resisted by linear spring forces with values propor- tional to the distance of penetration. These forces, hence, tend to pull the surfaces into an equilibrium position with no penetration. 2.1.1 Geometric model for HMMWV M1025 The finite element model of the HMMWV M1025 (with an overall length of 4.84 m, a wheelbase of 3.4 m, a curb mass of 3075 kg and a gross mass of 4672 kg) used in the present work consists of approximately 140 000 elements. The computer- aided design (CAD) model originally developed by D. Wilson was purchased from 3DCAD.com [12] and preprocessed for ABAQUS/Explicit finite element program [11] using the general purpose pre-proces- sing program HyperMesh from Altair, Inc. [13]. The model includes the following subsystems: chassis, front and rear suspension, four wheels, steering, engine, transmission, cabin, hood, and four doors and four seats. Each subsystem, in turn, consists of a number of parts or components. For example, the front left wheel subsystem includes a tyre tread, tyre body, wheel rim, and eight lug nuts. The parts are meshed with shell elements, three-dimensional beam elements, and three-dimensional solid ele- ments and assembled either by using various connector elements, tying their adjacent edges or faces or by having the connected parts share their edge nodes. The engine block, brake assemblies, front and rear differentials, transfer case, and chassis frame rear axle are modelled as rigid parts in order to take advantage of the high stiffness of these parts relative to other parts. A summary of the main parts which were included in the pickup truck finite element model is given in Table 1. The finite element model of the HMMWV M1025 displayed in Fig. 2 is oriented in such a way that the positive x direction goes from the rear to the front of the vehicle, the positive y direction goes from the passenger (right-hand) side to the driver (left-hand) side, and the positive z direction is upwards. The materials used in the HMMWV M1025 model are idealized as rigid (used only in some beam connectors, brakes, and brake assemblies) linear elastic, hyperelastic, elastic–plastic, or elastic–plastic with failure. Suitable adjustments are made to the material properties in order to account for non- modelled features of various parts such as the internal details of the engine, differentials, and transfer case. Essentially, three classes of non-rigid materials were used in the construction of the HMMWV M1025: (a) steel (of various grades); (b) ballistic glass (used in windshields and win- dows); (c) rubber (used in tyres). The components of the transmission, suspension, and steering systems were assumed to be made of AISI 4340 steel. The remaining components of the vehicle were taken to be made of one of the two mild steel grades with initial yield strengths of 270 MPa and 350 MPa respectively. A more detailed account of the models used to represent the structural and the ballistic response of these materials is presented in section 2.2.3. 2.1.2 Geometrical modelling of the mine and sand regions The mine and sand computational domains used in the present study are shown in Fig. 2. The size and 4 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 5. circular disc shape of the mine computational domain are selected to match that of a typical 10 kg anti-vehicle C4 mine used in reference [10]. The mine computational domain was meshed using eight-node reduced-integration solid elements with a typical size of 5 mm by 5 mm by 5 mm and filled with a C4 HE material. The sand computational domain was model as a solid cuboid with L6W6H 5 3000 mm62400 mm6 900 mm. The domain was divided into three con- centric subdomains. All three subdomains were meshed using eight-node reduced-integration solid elements with a typical mesh size of 5 mm by 5 mm by 5 mm in the innermost subdomain and a maximum mesh size of 50 mm by 50 mm by 5 mm in the outermost subdomain. Finally, the lateral and the bottom faces of the sand domain were sur- rounded with eight-node CIN3D8 infinite elements in order to model far-field sand regions and to avoid unphysical stress-wave reflection at the sand-do- main lateral and bottom surfaces. The sand domains containing C3D8R elements were filled with CU- Army Research Laboratory (ARL) sand material (discussed later) while the infinite elements were filled with an elastic sand material with Young’s modulus and Poisson’s ratio matching those of the CU-ARL sand. The mine–sand and sand–pendulum interactions were modelled using the hard contact pair type of contact algorithm. Within this algorithm, contact pressures between two bodies are not transmitted unless the nodes on the slave surface contact the master surface. No penetration or over-closure is Table 1. Names and descriptions of the parts used in the finite element analysis of the HMMWV M1025 Part name Number of parts Part description and/or function Tyres, wheel and braking Tyres 4 Provide traction with the road Rims 4 Connect the tyre to the brake assembly Brake discs 4 Are represented by a simple model Wheel hubs 4 Connect the wheel to the steering assembly Suspension Upper A-arms 4 Allow for vertical motion of the wheels Lower A-arms 4 Allow for vertical motion of the wheels and shock mount Spring–shock absorbers 4 Absorb shock and dampens vibrations Shock absorber mounts 4 Support the damper–shock absorber Cross members 4 Connect the lower A-arms Steering Steering system 1 Allows driver to control the vehicle Chassis Main frame 1 Provides longitudinal bending and torsional stiffness Cross members 2 Provide transverse connection in the main frame Engine and transmission Engine 1 Provides the power to the vehicle Differential 2 Supplies torque independently to the wheels Transfer case 1 Transmits input transmission power to the front and rear wheels Engine gearbox 1 Consists of engine gearing and transfer of power to drive shaft Drive shaft 3 Drives the train members Front and rear axles 2 Transmit power to the wheels Body Cabin floor 1 Is represented by a simple model of the driver compartment Roof and roof closure 1 Are represented by a simple model of a roof and roof closure Interior panel 2 Provides support to the driver compartment Windshield and window 6 Are represented by a simple model of the windshield and window Doors 4 Are represented by a simple model of the cabin doors Hood 1 Provides upper closure to the engine compartment Seat 4 Consists of interior driver and passenger seating Fig. 2 Geometrical meshed models for HMMWV M1025 and a sand domain containing a land- mine. The mine computational domain (not visible) is situated within the sand, underneath the front right wheel Off-road performance of a HMMWV 5 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 6. allowed and there is no limit to the magnitude of the contact pressure that could be transmitted when the surfaces are in contact. Transmission of shear stresses across the contact interfaces is defined in terms of a static and a kinematic friction coefficient and an upper-bound shear stress limit (a maximum value of shear stress which can be transmitted before the contacting surfaces begin to slide). A standard mesh-sensitivity analysis was carried out in order to ensure that the results obtained are insensitive to the size of the elements used. At the beginning of the simulation, the vehicle was assumed to be at rest (with the gravitational force acting downwards), while the mine and sand domains were filled with stationary materials (sand and C4 respectively). Mine detonation was initiated first along the bottom face of the mine. 2.1.3 Material constitutive models As discussed above, the complete definition of a transient non-linear dynamics problem entails the knowledge of the material models that define the relationships between the flow variables (pressure, mass density, energy density, temperature, etc.). These relations typically involve an equation of state, a strength equation, a failure equation, and an erosion equation for each constituent material. These equations arise from the fact that, in general, the total stress tensor can be decomposed into a sum of a hydrostatic stress (pressure) tensor (which causes a change in the volume or density of the material) and a deviatoric stress tensor (which is responsible for the shape change of the material). An equation of state then is used to define the corresponding functional relationship between pres- sure, mass density, and internal energy density (temperature). Likewise, a (constitutive material) strength relation is used to define the appropriate equivalent plastic strain, equivalent plastic strain rate, and temperature dependences of the material’s yield strength. This relation, in conjunction with the appropriate yield criterion and flow-rule relations, is used to compute the deviatoric part of stress under elastic–plastic loading conditions. In addition, a material model generally includes a failure criterion (i.e. an equation describing the hydrostatic or deviatoric stress and/or strain condition(s) which, when attained, cause the material to fracture and lose its ability to support (abruptly in the case of brittle materials or gradually in the case of ductile materials) normal and shear stresses. Such failure criterion in combination with the corresponding material-property degradation and the flow-rule relations governs the evolution of stress during failure. The erosion equation is generally intended for eliminating numerical solution difficulties arising from highly distorted elements. Nevertheless, the erosion equation is often used to provide an additional material failure mechanism especially in materials with limited ductility. To summarize, the equation of state together with the strength and failure equations (as well as with the equations governing the onset of plastic defor- mation and failure and the plasticity and failure- induced material flow) enable assessment of the evolution of the complete stress tensor during a transient non-linear dynamics analysis. Such an assessment is needed where the governing (mass, momentum, and energy) conservation equations are being solved. Separate evaluations of the pressure and the deviatoric stress enable inclusion of the non- linear shock effects in the equation of state. In the present work, the following materials are utilized within the computational domain: C4 HE explosive, various grades of steel, rubber, ballistic glass, and soil. Since a detailed account of the constitutive models used to represent the behaviour of the materials in question can be found in recent work [10], only a brief qualitative description of these models will be provided in the remainder of this section. (a) C4 HE explosive. The Jones–Wilkins–Lee equa- tion of state [14] is used for C4 in the present work since that is the preferred choice for the equation of state for high-energy explosives in most hydrody- namic calculations involving detonation. Within a typical hydrodynamic analysis, detonation is mod- elled as an instantaneous process which converts unreacted explosive into gaseous detonation pro- ducts, and detonation of the entire high-explosive material is typically completed at the very beginning of a given simulation. Consequently, no strength and failure models are required for high-energy explo- sives such as C4. (b) Steel. In the present work, with the exception of the tyres and few rigid components, all the compo- nents of the HMMWV M1025 are assumed to be made of various steel grades. Since hydrostatic stress gives rise to only minor reversible density changes in steels, a linear type of equation of state was used for all the steel grades. To represent the constitutive response of the steels under deviatoric stress, the Johnson–Cook [15] strength model is used. This model is capable of representing the material behaviour displayed under large-strain high-deformation-rate high-temperature 6 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 7. conditions of the type encountered in problems dealing with the interactions of detonation products and sand ejecta with target structures. Since all the grades of steel considered in the present work exhibit a ductile mode of failure, their failure condition was defined using the Johnson–Cook [16] failure model. Erosion of steel components is assumed to take place when geometrical (i.e. elastic plus plastic plus damage) instantaneous strain reaches a maximum allowable value. Following general practice, the optimal value for the geometrical instantaneous strain was approximated as 2.0. When a material element is eroded, its nodes are retained together with their masses and velocities in order to conserve momentum of the system. The momentum is con- served by distributing the mass and velocities associated with the eroded elements among the corner nodes of the remaining elements. Despite the fact that some loss of accuracy is encountered in this procedure (owing to removal of the strain energy from the eroded elements), the procedure is generally found to yield reasonably accurate results [10]. (c) Rubber. The mechanical response of rubber (the material used for tyres) was represented using the extended Blatz–Ko [17] hyperelastic material model. Within the model, a linear equation of state is used to account for the nearly incompressible behaviour of this material. The material constitutive relation is assumed to be fully (non-linear) hyperelastic (i.e. no provision is made for plastic deformation). The Blatz–Ko [17] model used is a special form of the hyperelastic material response used to describe large-strain non-linear stress versus strain relations observed in elastomers. In these materials, the relationship between the (second Piola–Kirchhoff) stress and (Green–Lagrange) large-deformation strain is given implicitly via a strain energy density function, which depends only on the strain invar- iants. A complete specification of the strain energy function typically requires the knowledge of only few parameters (only one, the initial shear modulus in the case of the Blatz–Ko rubber model). Since the vehicle tyres may rupture when sub- jected to mine detonation loads, a simple failure model is used to extend the Blatz–Ko rubber model. This model is based on a (geometrical) failure strain whose magnitude was set to a value of 5.0 [10]. The same value of the geometrical strain was used to define the material erosion strain. (d) Sand. Sand is a very complicated material whose properties vary greatly with the presence or absence and relative amounts of various constituent materials (sand particles, clay, silt, gravel, etc.), particle sizes, and particle size distribution of the materials. In addition, the moisture content and the extent of precompaction can profoundly affect the sand properties. To account for all these effects, Clemson University (CU) and the ARL, Aberdeen Proving Ground, Maryland, USA, jointly developed [6] and subsequently parameterized (using the results of a detailed investigation of dynamic response of sand at different saturation levels, as carried out by researchers at the Cavendish Labora- tory, Cambridge, UK [18, 19]) the new sand model [20]. This model (used in the present work) is capable of capturing the effect of moisture on the dynamic behaviour of sand and was named the CU– ARL sand model. For the CU–ARL sand model, a saturation-depen- dent porous-material or compaction equation of state is used which, as shown in our previous work [20], is a particular form of the Mie–Gruneisen equation of state [22]. Within this equation there are separate pressure versus density relations de- fined for plastic compaction (giving rise to the densification of sand) and for unloading or elastic reloading. Within the CU–ARL sand strength model, the yield strength is assumed to be pressure dependent and to be controlled by saturation- dependent inter-particle friction. In addition to specifying the yield stress versus pressure relation- ship, the strength model entails the knowledge of the density and saturation-dependent shear modulus. Within the CU–ARL sand failure model, failure is assumed to occur when the negative pressure falls below a critical saturation-dependent value, i.e. a hydro-type failure mechanism was adopted. After failure, the failed material element loses the ability to support tensile or shear loads while its ability to support compressive loads is retained. Erosion of a sand element is assumed, within the CU–ARL sand erosion model, to take place when geometrical (i.e. elastic plus plastic plus damage) instantaneous strain reaches a maximum allowable value. The investigation reported in reference [6] established that the optimal value for the geometrical instanta- neous strain is about 1.0. 2.2 Multi-body (longitudinal) dynamics modelling of the off-road performance of an HMMWV 2.2.1 A multi-body dynamics model for HMMWV M1025 A new 36-degrees-of-freedom MBD model for HMMWV M1025 was developed in this work using Off-road performance of a HMMWV 7 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 8. various public-domain data. The model contains 40 rigid bodies and the addition of several force and control elements. A topological map of the HMMWV M1025 MBD model is shown in Fig. 3. The basic kinematics of the model can be described as follows. 1. The vehicle chassis, including cargo/load, is represented by a single rigid body. 2. Eight rigid bodies are used to represent four lower A-arms and four upper A-arms. Each of the A-arms is connected to the chassis body by a Fig. 3 Topological map for the HMMWV M1025 MBD model 8 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 9. single revolute joint with the axis of revolution initially aligned in the global x direction. 3. Four additional rigid bodies are used to repre- sent the four wheel hubs, each connected to a lower A-arm–upper A-arm pair. In the front of the vehicle, universal joints with their axes of revolution initially aligned in the global x and z directions are used for connection while, in the rear, revolute joints were used with their axis of revolution initially aligned in the global x direc- tion. 4. Four rigid bodies are used to represent the wheels which are connected to the wheel hubs using transverse revolute joints with their axis of revolution initially aligned in the global y direc- tion (i.e. along the wheels axis). 5. Within the steering system, four rigid bodies are used to represent the steering column, the steering rack and two steering rods respectively. A single revolute joint is assigned to the steering column with its axis of revolution aligned with the axis of the column. A control element is used to provide input to this joint in order to enable controlled steering. Two prismatic joints with their translational axis initially aligned in global y direction are used to connect the steering rack with the steering rods (one at each side of the vehicle). The steering rods were connected to the wheel hub using universal joints which enable revolutions to occur other than that along the axis of the steering rod. A torque-to-force con- straint is placed between the steering column and the steering rack. 6. Several hard and soft mechanical stops were used in order to account for inter-component contacts adequately. These stops were modelled as non-linear axial or rotational springs. 7. Compliance of the suspension system was represented by connecting axial springs and shock absorbers between the upper shock mount of the chassis and the lower shock mounts located on the lower A-arm, and the appropriate spring rates and damping coefficients were assigned. 8. The vertical force developed between the stan- dard tyre used on an HMMWV and a rigid- ground surface as a function of the vertical tyre deflection was taken from tests performed on this tyre and includes bottoming-out hardening effects. 9. The non-linear longitudinal friction and shear behaviours of the tyre in contact with the rigid road were modelled using the Pacejka [22] magic formula and the tyre–road interaction forces are set to zero when the tyre is not in contact with the ground. The longitudinal force is a function of the relative velocities between the bottom of the tyre and the ground (i.e. the longitudinal slip), the normal force, and the tyre–road friction coefficient. Similarly, the lateral shear force (not used in the present work) is a function of the slip angle (controlled by relative magnitudes of the longitudinal and lateral tyre-velocity compo- nents), the friction coefficient, and the vertical force. 10. The behaviour of the same tyre on a deformable sand-based road is discussed in the next section. An MBD model such as that developed in the present work requires knowledge of the initial position and orientation of every component and any interconnecting joints as well as mass and inertia properties of individual components. This yields a relatively simple but yet realistic model of the suspension and steering including elements such as upper and lower A-arms, steering link, and tie rods. 2.2.2 Tyre–sand interaction model As discussed earlier, owing to normal sinkage of the wheels in sand, and the accompanying motion resistance, an off-road computational dynamics analysis of a wheeled vehicle is somewhat more complicated than the corresponding analysis dealing with the same vehicle travelling on a hard-surface road (an on-road analysis) [23–25]. To account for the aforementioned off-road vehicle travel effects, the tyre–road model needed in the multi-body longitudinal vehicle-dynamics analysis has to be modified. While very detailed finite-element-based models of tyre–sand interactions can be developed (see, for example, references [26] and [27]), these models are inherently quite expensive computation- ally and, hence, less attractive. Consequently, the semianalytical model recently proposed by Lee et al. [28] has been used. This model appears to be a good compromise between the physical reality and com- putational efficiency when dealing with off-road vehicle travel tyre–sand interactions. Within the model given by Lee et al. [28], the tyre– sand interaction is developed by properly modifying the tyre–hard road model for the tyre in question. This modification is affected both by the properties and characteristics of the tyre and by the mechanical behaviour of sand and involves the following steps. Off-road performance of a HMMWV 9 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 10. Step 1. First, for the given tyre–sand pair, at a given level of tyre inflation pressure, the associated normal (downward) force versus vertical wheel sinkage relation needs to be determined. Step 2. In the absence of motion resistance to tyre rolling, as is the case when a tyre with zero rolling resistance (i.e. no viscous energy dissipation) rolls over a rigid (i.e. non-deformable) surface, a zero longitudinal force (i.e. traction effort) is required for the tyre to remain in the pure-rolling (i.e. zero- slip) condition. In the case of off-road vehicle travel, forward motion of the wheel requires compaction of the sand located just ahead of the wheel. This, in turn, exerts a resisting force (i.e. motion resistance) to the wheel. Thus for the tyre to remain in a pure-rolling condition, a non-zero traction effort must be present. To obtain such a non-zero longitudinal force from the tyre–hard- road model (the Pacejka magic formula model, in the present case), which yields a zero-traction effort at a zero-slip, an initial driving slip shift has to be introduced. The introduction of this slip shift enables the selected tyre–rigid-road longitudinal force versus slip formula to yield a non-zero force (required to overcome the motion resistance force) under pure-rolling (zero-slip) off-road ve- hicle travel conditions. Thus, within the second step of the Lee et al. [28] model, the appropriate relation for the slip shift and its dependence on the sand properties and the vertical force is derived; Step 3. Once the effective (i.e. shifted) slip is determined, the tyre–rigid-road longitudinal and transverse force relations have to be corrected by subjecting them to the combined (longitudinal plus lateral) slip (i.e. friction circle) condition. Step 4. Finally, the (wheel’s sinkage-induced) long- itudinal and (side ploughing-induced) lateral resistance forces should be computed and com- bined (as vectors) with their counterparts obtained in step 3 in order to obtain the net traction or drawbar-pull forces. Details pertaining to the implementation of each of these four steps, in the present work are discussed next. (a) Step 1: vertical force versus wheel sinkage relation. While it is customary to derive the required vertical force versus wheel sinkage relation (see, for example, reference [29]) using a smooth-tyre approximation and the Bekker pressure versus sinkage relation [25] (the parameters in the relation can be related to the key physicomechanical properties of the sand), this was not done in the present work for two reasons. Firstly, the tyre used in the present work has very deep treads and is a serious oversimplification if it is considered as a smooth tyre. Secondly, the Bekker para- meters cannot be readily extracted from the CU–ARL viscoplastic sand model used in the present work. Therefore, the vertical force versus wheel sinkage relation is obtained by carrying out a series of finite element analyses. Within each such analysis, the tyre is first inflated to a desired pressure by prescribing a constant distributed load to the interior walls of the tyre while holding the wheel centre fixed. Then, the tyre is lowered to the ground and the vertical force of a given magnitude is applied to the wheel centre while the tyre deflection and wheel sinkage are being monitored. An exam- ple of the wheel–sand static-equilibrium con- figuration obtained in these finite element analyses is displayed in Fig. 4(a). An example of the results pertaining to the vertical force Fz versus wheel sinkage uz relation is displayed in Fig. 4(b). (b) Step 2: driving slip-shift determination. Lee et al. [28] also provided a relationship for the calculation of the initial slip shift. Since this relation is also based on the smooth-tyre approximation and the Bekker pressure versus sinkage relation, it was not used in the present work. Instead, a tyre–sand interaction finite element analysis was again carried out. Within this analysis, the wheel is translated long- itudinally and rotated under a pure-rolling condition, by prescribing the appropriate long- itudinal and rotational velocities to the wheel centre. The longitudinal shear force obtained is next substituted in the Pacejka [22] magic formula and the resulting equation solved for the unknown longitudinal slip (i.e. for the slip shift). For clarity, however, it can be briefly stated here that the slip shift at a given level of the vertical force is obtained by determining the wheel’s rotational speed and its long- itudinal velocity at which there is a zero net longitudinal force acting on the wheel centre. This procedure, thus, simultaneously yields both the driving slip shift and the longitudinal motion-resistance force. An example of the wheel–sand dynamic equilibrium configura- tion obtained in these finite element analyses after the wheel has rolled a short distance is 10 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 11. displayed in Fig. 5(a). An example of the results pertaining to the longitudinal motion resis- tance Rx versus vertical force Fz relation is displayed in Fig. 5(b). (c) Step 3: net traction force relations. As discussed earlier, the net longitudinal and lateral drawbar forces are obtained by combining (in a vector sense), the tyre–rigid-road force relations (based on the shifted slip) with the correspond- ing resistance forces. Since, in the present work, straight driving manoeuvres were exclusively considered, only the net longitudinal force (i.e. drawbar pull) versus slip relation was derived. A simple schematic diagram is used in Fig. 6 to show the relations between the vertical force Fz, the longitudinal force Fx, the longitudinal resistance force Rx, and the maximum wheel sinkage z0. An example of the results pertaining to the net longitudinal force Fx 2 Rx versus Fig. 5 (a) An example of the tracks left in sand after wheel roll obtained in the finite element analyses which will be reported in more details in a future communication; (b) longitudinal force versus vertical force relation at a tyre inflation pressure of 180 kPa; (c) the effect of slip on the total longitudinal force (traction effort), motion resistance, and net longitudinal force (drawbar pull) at a tyre inflation pressure of 180 kPa and a vertical force of 8000 N Fig. 4 An example of the wheel–sand interaction results obtained in the finite element analysis of tyre–sand interactions: (a) wheel–sand static equilibrium configuration; (b) vertical force versus wheel sinkage relation at a tyre inflation pressure of 180 kPa Off-road performance of a HMMWV 11 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 12. longitudinal slip relation is displayed in Fig. 5(c). It should be noted, as correctly pointed out by one of the reviewers of the present work, that the approach used here does not explicitly include the effect of sand-particle motion, the effect of which may become significant when the wheel is near a locking condition or when it is slipping in the traction direction. (d) Step 4: tyre–sand model implementation. The implementation of the aforementioned rela- tions in Simpack [30], a general purpose MBD program, was carried out using the utyr- e_spck.f user tyre-model subroutine. Within this subroutine, the current values of the wheel-centre kinematic parameters (e.g. ver- tical displacement, longitudinal displacement, and rotational speed around the wheel axis) are used to calculate the vertical force, the slip, and the longitudinal drawbar pull force. 3 RESULTS AND DISCUSSION 3.1 Survivability of HMMWV to detonation of a mine buried in underlying sand In this section, the computational results are pre- sented, which were obtained in the transient non- linear dynamics analysis of the interaction of detona- tion products and sand ejecta with the HMMWV after detonation of a landmine, buried in sand under the vehicle’s front right wheel. While most HMMWV models are not required by the US military to have any armour protection, armament carriers and the hard-shelled ambulance models were designed to provide some minor level of protection. The basic armour package used is a combination of steel, KevlarH-reinforced composites, and laminated glass– polycarbonate windshield and windows designed to stop a fragment of mass less than 1.5 g. The supple- mental armour provides an additional level of protection to stop a fragment of mass less than 4 g. Clearly, neither basic nor supplemental armour is capable of defeating commonly used bullets at full muzzle velocity or average-size IED fragments. In this work, an up-armoured configuration of the HMMWV was considered in which additional steel and KevlarH- reinforced composite armour panels were applied to the vehicle’s underbody and doors and larger-gauge laminated transparent-armour panels were used for the windshield and windows. Because of the sensitive nature of the subject matter and the potential for misuse of the up-armoured vehicle model, no further details could be provided here. 3.1.1 Impulse loading functions Traditionally, the effect of mine blast on the target vehicle is analysed by replacing the interactions between the detonation products, the soil ejecta, and the target with some form of simplified empirically based loading function. Two such functions that are most commonly used are conventional weapon (CONWEP) air-blast loading function [31] and the loading-function proposed by Westine et al. [32]. Within the loading-function approach, temporal and spatial evolutions of the detonation loads (previously determined by multiple-regression analyses of the data collected in a series of experiments) are used as boundary or loading conditions in the transient non- linear dynamics analysis of mine blast effect on the targeted vehicle: While this approach makes the computational analyses simpler and manageable, it fails to include fully the interaction effects between the air blast, detonation products, mine fragments, and soil ejecta with the target as well as the effect of the target’s kinematic response (e.g. targets undergo large motions or deformations while the prescribed loads are defined for fixed spatial locations). Furthermore, extrapolation from the finite set of experimental data to the specific mine-burial geo- metrical and explosive-type conditions are fre- quently required, which introduce additional sources of errors. As will be demonstrated in the present section, the use of the loading-function approach as opposed to simultaneously modelling Fig. 6 A schematic diagram of the side view showing the interaction between a wheel and sand during straight-line roll 12 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 13. the mine detonation process and the interactions between the detonation products, mine fragments, and sand ejecta with the targeted vehicle may seriously misrepresent the kinematic and ballistic response of the vehicle. (a) CONWEP loading function [31]. The CONWEP loading function [31] was originally designed for use with a free-air or a ground-laid mine detonation. Neither of these two conditions accurately repre- sents the situation encountered in the case of anti- vehicular mines which are typically buried in the soil to a depth of 0–30 cm. Since the depth of burial of a mine can have a significant effect in directing the energy on to the target by funnelling the force of the mine blast upwards and the soil ejecta play a major role in the momentum transfer to the target, the use of the CONWEP loading function in the analysis of the structural response of the vehicle to the mine blast is expected to have a limited value. To prescribe the CONWEP loading function, only the following details have to be provided for the explosive charge [24]: its mass, position and the trinitrotoluene TNT equivalent (the mass of TNT that would give the same blast performance as the unit mass of the explosive in question). This information is then used to compute the blast- loading pressure as a function of the radial distance from the charge centre as P~Prcos2 hzPin 1zcos2 h{2cosh À Á ð1Þ where Pr denotes the reflected (normal incident) pressure, Pin denotes the incident (side-on inci- dence) pressure, and h is the angle of incidence. The mathematical expressions for Pr and Pin (tenth-order polynomials of the logarithm of the scaled radial distance, i.e. the radial distance divided by the TNT- equivalent charge weight) can be found in reference [31]. (b) The westine et al. [32] loading function. The loading function proposed by Westine et al. [32] was developed empirically by measuring the total im- pulse resulting from the explosion of a shallow- buried mine on a rigid plate with plugs. By measuring the initial velocity of the plugs, Westine et al. [32] developed the following relationship for the specific impulse iz, which is given by iz~0:1352 tanh 0:9589Psð Þ Ps 3:25 r 1=2 soilW1=2 1z7d=9sð Þ s1=2 ð2Þ where Ps~ rd s5=4A 3=8 mine tanh 2:2d=sð Þ3=2 ð3Þ and r is the radial distance of a point on the target from the vertical line passing through the centre of the mine, d is the depth of burial, Amine is the area of the mine, s is the stand-off distance, W is the energy released by the mine, and rsoil is the density of soil. It should be noted that s and d in equation (3) are measured with respect to the centre of the mine. It is important also to note that the loading function was originally developed using 0.27 kg shallow-buried mines. Thus, when the loading function of Westine et al. [32] is used to quantify the blast-loading results from the detonation of anti-vehicle mines (1–10 kg in mass), it is assumed that the specific impulse scales linearly with the mass of the mine. Some justifica- tion for this assumption was given by Morris [33]. Morris [33] further extended the loading function of Westine et al. [32] to include the effect of target inclination. The specific impulse relation proposed by Morris contains equation (2) multiplied by a factor cosh/cosb, where h is the angle between the target-plate normal and the line connecting the mine centre with the point on the target, while b is the angle between the vertical axis passing through the mine centre and the line connecting the mine centre to the same point on the target. (c) Loading functions versus explicit mine detonation modelling. To demonstrate that the two aforemen- tioned loading functions cannot accurately account for the blast loading resulting from the detonation of a mine shallow buried in sand, the case of the up- armoured HMMWV targeted by the previously described landmine (buried in dry sand at a depth of burial (equal to 15 cm)), is considered. To reveal differences in the blast loading pre- scribed by the two loading functions and by the explicit modelling of the landmine detonation more clearly, all the materials in the HMMWV are considered as elastic or hyperelastic, in this portion of the work. Consequently, the initial response of the vehicle was forced to be dominated by its (more rigid-body motion) kinematic component. It is otherwise normally observed (see, for example, reference [10]) that the initial response of the vehicle is dominated by its deformation and failure and only at later post detonation times do the kinematic effects become more significant. An example of the results obtained in this portion of the work is displayed in Figs 7(a) and (b). In Off-road performance of a HMMWV 13 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 14. Fig. 7(a), the deformed configuration of the HMMWV when subjected to the CONWEP loading function [31] is displayed, while the corresponding config- uration obtained in the analysis in which buried- mine detonation (under the front right wheel) is considered explicitly is displayed in Fig. 7(b). In both cases, the post-detonation time is 10 ms. A simple examination of the results displayed in Figs 7(a) and (b), clearly reveals that serious differences exist between the spatial distribution and the extent of dynamic loading brought about by the CONWEP loading function and by the direct mine-blast modelling. Similar differences were observed in the case of the loading function proposed by Westine et al. [32]. While the results displayed in Figs 7(a) and (b) pertain to one post-detonation time, similar discre- pancies were also observed at other times. Also, when Fig. 7 A comparison in the kinematic response of the HMMWV when subjected to (a) the CONWEP loading function and (b) blast loads generated during buried-mine detonation 14 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 15. the plasticity of materials and the damage initiation and evolution were restored, major differences were observed relative to the extent and spatial distribution of failure and fracture in the vehicle. These results are not shown here for brevity. In summary, the results presented (and those generated but not shown) in this section clearly revealed that the utility of the two loading functions in analysing vehicle response to buried-mine detonation under the vehicle’s right front wheel is quite limited. 3.1.2 Vehicle survivability to mine detonation In this section, selected results are presented for the spatial distribution and the extent of damage of the HMMWV upon detonation of the previously de- scribed landmine. Towards that end the plasticity and damage initiation and evolution properties of the materials have been restored. Because of the shortcomings of the loading functions described in the previous section, only the results obtained in the analyses in which mine detonation was modelled explicitly are presented. Also, owing to the sensitive nature of the subject matter, mainly qualitative results will be shown. Temporal evolution of the materials deformation and damage in the HMMWV is displayed in Figs 8(a) to (c). Clearly, the damage is extensive and more pronounced at the front right side of the vehicle. The components such as tyres, wheel rims, and hubs, which were closest to the mine have been either completely disintegrated or heavily damaged. The presence of underbody armour and up-armoured doors did not as expected provide any additional protection to the aforementioned components. However, the extent of damage in the underbody, vehicle frame, and the doors was measurably lower in the up-armoured HMMWV than in that lacking additional armour (the results pertaining to the latter configuration of the vehicle are not shown for brevity). It should be pointed out that the results presented in Figs 8(a) to (c) show a typical initial response of the vehicle to buried-mine detonation. That is, the initial (less than about 10–20 ms) stage of the response is dominated by extensive deformation and failure of the components of the vehicle directly above the buried mine. At this stage, very little vertical move- ment of the vehicle’s centre of gravity is observed. Conversely, at longer times (longer than about 50 ms) the response of the vehicle is dominated by its upward translation and the rotations about the vehicle’s centre of gravity. Owing to space limitations, only the first stage of the vehicle’s kinematic response (with the inclusion of plasticity and failure initiation and evolution of the materials) was analysed in the present paper. Temporal evolution of the total acceleration at the location of the gas and brake pedals for the case of the up-armoured and standard HMMWV configurations are displayed in Fig. 9(a). Because of previously mentioned concerns regarding the misuse of the present results, arbitrary units are used along the y axis in Fig. 9(a). Also, the two curves in Fig. 9(a) are shifted in the positive and negative y directions respectively to improve clarity of the figure. The results such as those displayed in Fig. 9(a) can be used to assess and predict the type and extent of injuries suffered by the vehicle occupants. In such assessments and predictions, various mine-blast injury-occurrence criteria can be used. An example of these criteria is displayed in Table 2 [34]. The results displayed in Fig. 9(a) clearly show that added armour reduces the level of acceleration and, hence, reduces the possibility or extent of trauma to the driver’s ankles and feet. Temporal evolution of the pressure in one of the elements of the seat cushion for the two configura- tion of HMMWV is displayed in Fig. 9(b). Again, the two curves in Fig. 9(b) are shifted in the positive and negative y directions respectively to improve clarity of the figure. It is well established that exposure to high values of the peak overpressure (pressure in excess of the atmospheric pressure) can have serious consequences to humans. The results shown in Table 3 [35] reveal the type of injuries associated with different levels of peak overpressure. While the results displayed in Table 3 were obtained using pigs as test objects, similarities of the body masses and tissue structures in pigs and humans tend to suggest that these results may be relevant to humans too. The results displayed in Fig. 9(b) show that the added armour does not significantly alter the value of the peak overpressure at the location of the driver’s seat. Thus additional measures are required to protect the driver from mine-detonation-induced high levels of overpressure. The results presented and discussed in the present section are all of a computational nature. To validate fully the HMMWV finite-element model, the inter- actions between the detonation products, sand ejecta, and the vehicle, and the resulting kinematic, structural, and failure responses of the vehicle, these results should be compared with their experimental and field-test counterparts. However, while limited and mainly qualitative comparison between the present computational results and the respective Off-road performance of a HMMWV 15 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 16. field-test results pertaining to the spatial distribution and the extent of damage of various components of the vehicle were carried out by the present authors, details of this comparison could not be presented here because of the sensitive nature of the subject matter. Nevertheless, based on the results of this comparison, it was concluded that the present finite element model and simulations of the mine-blast vehicle survivability are fairly reasonable. 3.2 Simple off-road and on-road straight-line brake manoeuvres of the HMMWV In this section, the effect of the tyre–sand model, presented in section 2.2, on the vehicle performance during a simple straight-line brake manoeuvre, is presented and discussed. For comparison, the on- road performance of the same up-armoured HMMWV under the same braking condition is also presented. To reveal better the effect of the new tyre– Fig. 8 Temporal evolution of the material deformation and damage in the up-armoured HMMWV following mine detonation for post-detonation times of (a) 0.2 ms, (b) 0.85 ms, (c) 1.5 ms, and (d) 2.1 ms 16 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 17. sand model on the vehicle performance, two levels of off-road tyre–sand interfacial friction, at the same nominal inflation pressure of 207 kPa, are consid- ered: firstly, a high level (equal to 1.0), typical of the on-road tyre–road interactions; secondly, a lower level (equal to 0.4), more typical of the tyre– deformable-road interactions. For the same reason, two levels (207 kPa and 138 kPa) of tyre inflation pressure at the same low friction coefficient are also considered. The straight-line brake test is simulated as follows. 1. The vehicle is first driven at a constant velocity of 80 km/h for 1 s by prescribing the corresponding rotational speed to all four wheels. 2. Within the next 3 s, the braking torque has been linearly increased to 50 per cent and 30 per cent of its wheel-locking critical value for the high and low off-road tyre–road friction coefficients re- spectively. While it is questionable whether the vehicle can acquire a speed of 80 km/h on off-road sandy terrain, it Fig. 8 (Continued) Off-road performance of a HMMWV 17 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 18. was chosen here to amplify the effect of the tyre–soil model relative to the tyre–hard-road model on the vehicle performance during braking. 3.2.1 High off-road-friction-coefficient case A summary of the results obtained in the case of high off-road tyre–road friction coefficient are displayed in Figs 10(a) to (h). A simple examination of the results displayed in Figs 10(a) to (h) reveals the following. 1. At the same high value of the tyre–road friction coefficient, a larger reduction in the vehicle velocity is observed in the case of the off-road travel (Fig. 10(a)). This is clearly caused by the presence of the wheel-sinkage-induced motion resistance in the case of the off-road vehicle travel. 2. Larger values of the pitch angle are observed in the case of the off-road travel (Fig. 10(b)). This finding can be linked with the fact that, at a same level of the longitudinal slip, the tyre–sand model yields a larger value of the longitudinal force (Fig. 10(g)). 3. Owing to rear-to-front weight transfer, both longitudinal slip and the longitudinal force take on larger magnitudes in the case of front wheels than in the case of rear wheels (Figs 10(c) and (d) versus Figs 10(e) and (f)). 4. Because of the presence of wheel-sinkage-in- duced motion resistance, for both front and rear wheels, the longitudinal slip and the longitudinal force take on larger magnitudes in the case of the off-road travel (Figs 10(e) and (f)). 5. At the same level of longitudinal slip, the off-road vehicle travel is associated with a larger value of the longitudinal force (Fig. 10(g)). 6. Owing to the aforementioned rear-to-front weight transfer, a difference in the wheel sinkage devel- ops between the front wheels (larger sinkage) and rear wheels (smaller sinkage) (Fig. 10(h)). 3.2.2 Low-off-road-friction-coefficient case A summary of the results obtained in the case of low off-road tyre–road friction coefficient are displayed in Figs 11(a) to (h). A simple examination of the results displayed in Figs 11(a) to (h) reveals that the following. Table 2. Mine-blast acceleration-induced Injury assessment [34] Part Acceleration Duration (ms) Injury type Head 150 g 2 High risk of brain damage Pelvis 40 g 7 High risk of spinal cord damage Feet v 5 3.5–5.0 m/s Apparition of lower leg fracture Table 3. Mine-blast over-pressure induced injury assessment [35] Injury Overpressure (kPa) Barotrauma 56 Mild contusion 130 Moderate Injury 237 Heavy injury 371 Lethal injury 1074 Fig. 9 Temporal evolution of (a) the acceleration at the location of the gas and brake pedals and (b) the pressure in an element located at the centre of the driver’s seat cushion (both quantities are expressed in arbitrary units (a.u.)) for the cases of an up-armoured and a standard configura- tion HMMWV 18 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 19. Fig. 10 A comparison of various vehicle–road interaction parameters for the cases of off-road and on-road vehicle travel. In both cases, the tyre–road friction coefficient was set to 1.0. See the text for details Off-road performance of a HMMWV 19 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 20. Fig. 11 A comparison of various vehicle–road interaction parameters for the cases of off-road and on-road vehicle travel. The on-road tyre–road friction coefficient was set to 1.0 and its off-road counterpart to 0.4 20 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 21. 1. Most of the results displayed in these figures can be readily accounted for by recognizing that the braking force was substantially lower in the case of off-road vehicle travel. For example, the residual vehicle velocity after 4 s is about 42 km/ h in Fig. 11(a) while its counterpart is only about 30 km/h in Fig. 10(a). Also, the pitch angle is reduced (see Fig. 11(b) versus Fig. 10(b)). 2. Owing to the associated reduced extent of rear-to- front weight transfer, the longitudinal force in the off-road travel case becomes either smaller in magnitude than (Fig. 11(d)) or nearly equal to (Fig. 11(f)) that in the on-road vehicle travel case. 3. At the same time, because of the reduced tyre– sand interfacial friction coefficient, the longitu- dinal slip increases in magnitude (Fig. 11(c)). 4. Finally, while the Fx versus slip reduction shows a constant increase in the on-road vehicle travel case it does not change considerably in the off- road case (Fig. 11(g)). 3.2.3 Low-inflation-pressure case It is generally recommended that the tyre inflation pressure be lowered to 75–50 per cent of the nominal on-road value in order to improve the off-road mobility and manoeuvrability. Decreased tyre pres- sures result in larger tyre–sand contact patches, lower contact pressures, and lower wheel sinkage (i.e. higher flotation). These, in turn, yield lower motion resistance levels and improved mobility and manoeuvrability. A summary of the results revealing the effect of lower tyre inflation pressure is displayed in Figs 12(a) to (c). A simple examination of the results displayed in Figs 12(a) to (c) reveals the following. 1. At the same low value of the off-road tyre–sand friction coefficient, a lower reduction in the vehicle velocity is observed in the case of the lower tyre inflation pressure (Fig. 12(a)). This finding suggests that excessive lowering of the tyre pressure can result in undesirably long braking distances. 2. Lower values of the pitch angle are observed in the case of low tyre inflation pressure (Fig. 12(b)). This finding can be linked with the fact that, at a same level of the longitudinal slip, the tyre–sand model yields a lower value of the longitudinal force for the case of lower tyre inflation pressure. 3. As expected, lower wheel sinkage values are seen in the case of the lower tyre inflation pressure (Fig. 12(c) versus Fig. 11(h)). In addition, owing to the aforementioned lower pitch angle observed for the low tyre inflation pressure, less difference between the wheel sinkages for the front and rear wheels develops. These findings clearly reveal that lowering of the tyre inflation pressure can reduce the likelihood of vehicle mobility loss due to excessive tyre sinkage accompanying a braking manoeuvre. Taking into account the previously mentioned tyre-pressure-reduction-induced in- crease in the braking distance, it appears that there is an optimal level of tyre inflation pressure which balances vehicle braking performance with its mobility. 3.2.4 Effect of HMMWV up-armouring on the vehicle braking performance As discussed earlier, up-armouring can compromise the off-road performance of the HMMWV in general, and the vehicle’s off-road straight-line braking behaviour in particular. When analysing off-road straight-line vehicle braking, the following perfor- mance criteria are generally considered: (a) the ability of the vehicle to regain traction following a hard braking manoeuvre to full stop; (b) the low propensity for the vehicle to undergo a full frontal (end-over-end) rollover during a downhill braking; (c) the ability of the vehicle to come to a full stop over a shortest braking distance. The three criteria described above were intro- duced in order of their perceived importance. It is well established that a single phenomenon, namely the extent of front-wheel sinkage, affects all three aforementioned performance criteria and controls the trade-offs between them. For example, deeper front wheel sinkage results in a shorter braking distance but, in turn, increases the tendency for frontal rollover and may result in total loss of vehicle mobility (it may cause the vehicle to become stuck). Owing to space limitations and since a comprehen- sive investigation of the effect of up-armouring on the off-road vehicle performance is the subject of our ongoing investigation by one of the present authors, M. Grujicic, only a couple of typical results pertaining to straight-line flatland braking will be presented and discussed in the remainder of this section. The effect of the average braking torque on the straight-line flatland braking distance for the standard configuration and the up-armoured configuration of Off-road performance of a HMMWV 21 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 22. the HMMWV (at an 30 km/h vehicle velocity before the onset of braking) is displayed in Fig. 13. The average braking torque was controlled by properly assigning the time interval over which the wheels achieve the full-lock condition (i.e. the time over which the rotational velocity of the wheel decreases linearly form its prebraking value to zero). On average, a 6 per cent increase in the braking distance is seen to result from HMMWV up-armouring. The effect of the average braking torque on the propensity for vehicle frontal rollover following a 30u downhill sharp braking manoeuvre for the standard configuration and the up-armoured configuration of the HMMWV (at a 30 km/h vehicle velocity before the onset of braking) is displayed in Fig. 14. The frontal- rollover propensity of the vehicle is quantified by the minimal braking torque at which rear wheel vertical force first reaches a zero value. Clearly, the zero- vertical-force condition used corresponds to the onset of the incipient rollover. As correctly pointed out by one of the reviewers of the present manuscript, incipient rollover does not necessary lead to complete rollover, since the vehicle can recover from the state of incipient rollover. Figure 14 clearly shows that vehicle up-armouring increases its propensity for frontal rollover during downhill braking. That is, at a braking torque of about 17 kN m, the rear wheels of the up-armoured configuration are no longer in contact with the road (i.e. there is a zero force acting on the rear wheels), while in the case of the standard configuration a downward force of about 100 N is acting on the rear wheels. Fig. 12 A comparison of various off-road vehicle–sand interaction parameters for the cases of 138 kPa and 207 kPa tyre inflation pressures. The tyre–sand friction coefficient was set to 0.4 22 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
  • 23. As discussed earlier, all the results generated within the present work are of a computational nature. Clearly, to validate fully the present compu- tational model and procedure pertaining to the effect of HMMWV up-armouring on its off-road performance, a comparison should be carried out between the present results and their experimental counterparts. Such comparison although fairly lim- ited and mainly semiquantitative was carried out by the present authors. However, the details of the outcome of this comparison cannot be revealed because of the sensitive nature of the subject matter. What could be revealed is that the overall agreement between computation and experiment was found to be reasonable. For example, in the case of straight- line braking, the present computational results were found to be within ¡10 per cent of their experi- mental counterparts. To offer at least some level of proof that the present model and the approach are reasonable, the model was used to carry out a simple steady state cornering analysis in which the vehicle was driven at a constant velocity over a circular track of a constant radius. The results of this analysis are compared with their counterparts for a Jeep sport utility vehicle, reported in reference [36]. The results reported in reference [36] showed that up-armouring causes a decrease in critical lateral acceleration of about 20 per cent for the incipient frontal rollover (i.e. the lowest lateral acceleration at which the vertical force on the inner wheels become zero). A very similar up- armouring-induced reduction in the critical lateral acceleration was obtained in the present work for the HMMWV under identical conditions of total armour weight and geometrical parameters of the cornering manoeuvre. 3.3 Blast survivability of a moving vehicle Ideally, it would be helpful to be able to investigate the effect of mine blast on a moving vehicle rather than a stationary vehicle. The computational analy- sis needed is, however, rather more expensive since the finite element model has to be fully validated with respect to its ability to account correctly for the basic vehicle kinematics and dynamics. The pre- liminary investigation using a simple vehicle model revealed that the effect of vehicle velocity on its ballistic and blast survivability is secondary, at least up to the vehicle velocities of 30 km/h. 4 SUMMARY AND CONCLUSIONS Based on the results obtained in the present work, the following main summary remarks and conclu- sions can be made. 1. A preliminary computational investigation is carried out of the performance of an up- armoured HMMWV, firstly when, subjected to Fig. 14 The effect of HMMWV up-armouring on the propensity of the vehicle to reach the condi- tion for incipient frontal rollover (i.e. the zero rear-wheel normal load condition) during 30u downhill braking. The vehicle prebraking velocity was 30 km/h Fig. 13 The effect of HMMWV up-armouring on the braking distance under different braking-tor- que conditions. The prebraking vehicle velo- city was 30 km/h Off-road performance of a HMMWV 23 JAUTO1063 F IMechE 2009 Proc. IMechE Vol. 000 Part D: J. Automobile Engineering
  • 24. the dynamic and impact loads associated with detonation of a landmine buried under the vehicle’s front-right wheel and, secondly, during an off-road straight-line brake manoeuvre. 2. The same sand model, the CU–ARL sand model, is used to model both the interactions of mine detonation products and vehicle with sand in the case of mine detonation analysis and the inter- actions between the tyres and sand in the case of the off-road vehicle performance analysis. 3. The results of the mine detonation analysis clearly reveal that frequently used dynamic loading functions can have serious short comings when used as a substitute for the direct detonation products–sand ejecta–vehicle interactions. 4. The off-road vehicle dynamics analysis clearly revealed the effect of wheel sinkage in sand (and the associated motion resistance) on the balance between performance and mobility of the HMMWV during severe manoeuvres such as straight-line braking. ACKNOWLEDGEMENTS The material presented in this paper is based on work supported by a research contract with the Automotive Research Center (ARC) at the University of Michigan and the US Army Tank–Automotive Research, Development and Engineering Center (TARDEC). In the course of conducting the work presented in this manuscript, only the public- domain data and information were used. No pro- prietary, confidential, or classified data or informa- tion was shared with Clemson University by either the ARC or the TARDEC. Consequently and in accordance with the ARC–TARDEC subcontract to Clemson University, the work presented in this manuscript is cleared for publication submission. The authors are indebted to Professor Georges Fadel for the support and continuing interest in the present work. REFERENCES 1 Stewart, J. Investigation of rollover, ride, lateral handling and obstacle avoidance maneuvers of tactical vehicles. Report TR-06-106-ME-MMS, De- partment of Mechanical Engineering, Clemson University, Clemson, South Carolina, USA, 25 June 2006. 2 Law, E. H., Tremblay, J. E., Bergeron, D. M., and Gonzalez, R.; Protection of soft-skinned vehicle occupants from landmine blasts. Report, The Technical Cooperation Program, Subcommittee on Conventional Weapons Technology, Technical Panel W-1, Key Technical Activity 1–29, August 1998. 3 Tremblay, J. E., Bergeron, D. M., and Gonzalez, R. ; Protection of soft-skinned vehicle occupants from landmine blasts. Report, The Technical Coopera- tion Program, Subcommittee on Conventional Weapons Technology, Technical Panel W-1, Key Technical Activity 1–29, August 1998. 4 Williams, K., McClennan, S., Durocher, R., St- Jean, B., and Tremblay, J. Validation of a loading model for simulating blast mine effects on armored vehicles. In Proceedings of the Seventh Interna- tional LS-DYNA Users Conference, Dearborn, Mi- chigan, USA, 19–21 May 2002, pp. 35–44. 5 Williams, K. and Poon, K. A numerical analysis of the effect of surrogate anti-tank mine blasts on the M113. Report DREV TM-2000-007, Defense Re- search Establishment Valcartier, Quebec, Canada, 2000. 6 Grujicic, M., Pandurangan, B., and Cheeseman, B. The effect of degree of saturation of sand on detonation phenomena associated with shallow- buried and ground-laid mines. Shock Vibr., 2006, 13, 41–61. 7 Grujicic, M., Pandurangan, B., and Cheeseman, B. A computational analysis of detonation of buried mines. Multidiscipline Modeling Mater. Structs, 2006, 2, 363–387. 8 Tai, C. H., Teng, J. T., Lo, S. W., and Liu, C. W. A numerical study in the interaction of blast wave with a wheeled armoured vehicle. Int. J. Veh. Des., 2007, 45(1–2), 242–265. 9 Grujicic, M., Bell, W. C., Marvi, H., Haque, I., Cheeseman, B. A., Roy, W. N., and Skaggs, R. R. =A computational analysis of survivability of a pick-up truck subjected to mine detonation loads. Multi- discipline Modeling Mater. Structs, 2008 (in press). 10 Grujicic, M., Pandurangan, B., Haque, I., Cheese- man, B. A., Roy, W. N., and Skaggs, R. R. Computational analysis of mine blast on a com- mercial vehicle structure. Multidiscipline Modeling Mater. Structs, 2007, 3, 431–460. 11 ABAQUS version 6.8-1, user documentation, 2008 (Dassault-Syste`ms, Ve´lizy-Villacoublay). 12 Wilson, D. , 3D CAD browser - HMMWV 1993, 2002, available from http://www.3dcadbrowser.com/ preview.aspx?ModelCode512399. 13 Altair, HyperMesh, 2008, available from http:// www.altair.com ?. 14 Lee, E. L., Hornig, H. C., and Kury, J. W. Adiabatic expansion of high explosive detonation products. UCRL-50422, Lawrence Radiation Laboratory, Uni- versity of California, Livermore, California, USA, 1968. 15 Johnson, G. R. and Cook, W. H. A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures. In Proceed- ings of the Seventh International Symposium on 24 M Grujicic, G Arakere, H Nallagatla, W C Bell, and I Haque Proc. IMechE Vol. 000 Part D: J. Automobile Engineering JAUTO1063 F IMechE 2009
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