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Using Rhino With Solidedge.pdf
1.
Rhinoceros ® NURBS modeling for Windows Advanced Surface Modeling for Solid Edge CADLINK - France Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 Web: http://www.rhino3d-fr.com email: philippe.pigeard@cadlink.fr
2.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 2/16 Advanced Surface Modeling With Rhino you can enhance the modeling features of Solid Edge in several important ways. You can: • Create advanced, free-form surfaces Free-form surface. • Fix IGES files Badly trimmed IGES file. • Translate 3-D data between applications • Edit 3-D data from diverse sources Create Advanced Free-form Surfaces Rhino can be used to create very accurate, free-form surface and solid models for import into Solid Edge. These models can be used as body features, as reference geometry, or as replacement faces to solids with association for future updates.
3.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 3/16 Modeling in Rhino is different from modeling in Solid Edge and other parametric, feature-based modelers. In Solid Edge, you start with a sketch or body feature and then add features to create a command history tree. Rhino does not maintain a command history tree and has no parametric features. This frees you to work directly with solids, curves, and advanced surfaces without regard for command history or embedded sketches. Curves are used to make surfaces. Surfaces are created, trimmed, matched, evaluated, and if desired, joined into open or closed polysurfaces. Rhino supports Boolean operations on both open and closed polysurfaces. A closed polysurface defines a volume and can be exported as an IGES, STEP, or Parasolid file and imported into Solid Edge as a body feature. Surfaces and open polysurfaces can be imported and thickened into body features or used to replace faces on solids. If the Rhino surface was exported as a Parasolid file, an association is created, and subsequent edits of the surface in Rhino can be updated into Solid Edge without losing the command history structure. Cross-Trainer Shoe Midsole This cross-trainer midsole was modeled in Rhino. The surfaces were joined and the resulting closed polysurface was exported as a solid in an X_T file. It was then opened in Solid Edge as a body feature. Midsole in Rhino. Midsole in Solid Edge.
4.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 4/16 Automobile Fender The following car fender was designed and built in Rhino. In this example the main body of the fender and the lip are to be joined with a special surface between them. This surface must have curvature (G2) continuity with the adjacent surfaces to avoid visual seams in reflections. Rhino features high-end, feature-rich, surface modeling tools, including position, tangency, and curvature matching as shown in the following example. This surface is created from a curve network. The NetworkSrf command is used in this case. The edges of the adjacent surfaces and previously drawn profile curves are selected as input for the command. The profile curves indicate the desired surface shape to the command. The surface edges labeled B and D have been designated for curvature (G2) matching. G2 curvature indicates the second derivative of the surface curves is equal at those edges. This ensures that there will be no visible seam in reflections on this fender. The resulting surface. The following images illustrate a few of several surface quality analysis tools in Rhino. Notice the smooth transition from one surface into the next without visible line breaks in the reflection. This indicates G2 curvature continuity.
5.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 5/16 Environment mapping used for surface analysis. Curvature analysis shows the curvature values of the surface in color. Zebra analysis shows the continuity of the surfaces.
6.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 6/16 The special G2 surface continuity created in Rhino is preserved into Solid Edge through IGES and Parasolid import. The imported open polysurface is shown below after it was thickened into a Solid Edge body feature. Solid Edge base surface. Replace Faces of SE Solids One powerful use of Rhino with Solid Edge is to use Rhino to make a required complicated surface to replace the face of a body in Solid Edge. If this is done using a Parasolid file from Rhino, an association is set up linking the part face to the Parasolid file. If the surface is revised, the change will be reflected in Solid edge without destroying the command history list. The steps are: 1. Export a reference part from Solid Edge. 2. In Rhino use the reference part to model a free-form surface. 3. Export the part from Rhino as a Parasolid file. 4. Link the part to Solid Edge. 5. Modify the Rhino part and re-export to linked Parasolid file.
7.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 7/16 Terrain Model In the following example, a Rhino surface will be created and used to replace the face on a Solid Edge body. We will use Parasolid file export from Rhino so an association will be established between Solid Edge and the Parasolid file. A simple extrusion in Solid Edge. Save this as an IGES file and open it in Rhino to use as reference surfaces. By using the IGES data from Solid Edge, the new surface can be made in Rhino sized and positioned correctly so it will fit as a replacement surface in Solid Edge. The extruded surface in Rhino.
8.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 8/16 Curves are used in Rhino to create a free-form surface matching the extruded surface from Solid Edge. Curves for making an organic free-form surface. The Patch command drapes a surface over the contour curves. The shaded surface. Export just the new surface as a Parasolid file and imported it into Solid Edge as a part copy. The imported surface ready to be used as a face replacement.
9.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 9/16 The solid protrusion with the replaced face. The shelled composite body shown from the underside. Now the surface band is modified in Rhino, the Parasolid x_t file is replaced and the link to the Solid Edge model is updated without disturbing the command history that created the thin-wall shell. The surface in Rhino with edit points turned on.
10.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 10/16 Select some control points and pull them around to change the shape of the surface. Editing the surface shape. Export the surface to the Parasolid file again. When the Solid Edge part is re-opened, the modified imported surface is read in and the thin wall feature is recalculated automatically. The new surface in Solid Edge. The thin-wall command history was not modified. The new surface from below showing the thin-wall shelling intact.
11.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 11/16 Modify Existing Solid Edge Parts Another approach is to completely replace a part with one revised in Rhino. The steps are: 1. Export the part from Solid Edge as IGES. 2. Open it in Rhino preserving size and location information. 3. Harvest curves from the original part. 4. Design and model a new replacement part. 5. Import the part into Solid Edge. This simple Solid Edge part is a handle for a sheet-metal cover. The handle was imported into Rhino as an IGES file. The basic shapes were modified to create a more ergonomic handle and then imported back to Solid Edge as an X_T file. IGES file imported into Rhino. Curves edited in Rhino.
12.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 12/16 The ergonomic handle in Rhino. The ergonomic handle in Solid Edge via X_T. If the part was used in an assembly and constrained to position it, the re-designed handle will take the place of the old model.
13.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 13/16 Fix IGES Files One powerful use of Rhino’s file translation ability is to clean up poorly written IGES files. You may have received IGES files from your clients or suppliers that do not read properly into Solid Edge. Often this is the result of an improperly formatted IGES file or a file that is missing surfaces or contains bad surface trimming information. All of these problems are easily overcome with Rhino. Since Rhino does not require that the model consist of a solid, it will read in as much valid information from the model as it can, skipping corrupt objects but reading all the intact ones. Rhino will often read the file and fix the problems automatically. All you have to do then is save it as IGES or X_T and read it into Solid Edge. If the repair isn’t automatic, you can then replace missing surfaces, fix bad trims, fix surface discontinuities, and export a solid model for Solid Edge. The following model would not import into Solid Edge because the large angled cylinder was not properly trimmed when it was exported to the IGES file. Badly trimmed IGES file. Rhino read the file, with no loss of data, but the trim was not automatically fixed. In Rhino the cylinder was then trimmed and joined to the rest of the part. After exporting the part as an X_T file, it read into Solid Edge. Repaired part successfully imported as a solid in Solid Edge. Translate 3-D Data Between Applications At the simplest level, Rhino can be used as a powerful file translator. You can accurately share 3-D models with other applications for rendering, animation, drafting, engineering, analysis, and manufacturing.
14.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 14/16 Supported file formats include: DWG/DXF (AutoCAD 2000, 14, 13, and 12), SAT (ACIS), X_T (Parasolid), 3DS, LWO, STL, OBJ, AI, RIB, POV, UDO, VRML, BMP, TGA, JPG, CSV (export properties and hydrostatics). IGES (Alias, Ashlar Vellum, AutoFORM, AutoShip, Breault, CADCEUS, CAMSoft, CATIA, Cosmos, Delcam, FastSurf, FastSHIP, Integrity Ware, IronCAD, LUSAS, Maya, MAX 3.0, Mastercam, ME30, Mechanical Desktop, Microstation, NuGraf, OptiCAD, Pro/E, SDRC I-DEAS, Softimage, Solid Edge, SolidWorks, SUM 4, SURFCAM, TeKSoft, Unigraphics). Most of the commonly used file formats are represented here, and new formats are added to Rhino as needed. With these file formats, you can use sketches, drawings, or 3-D models from just about anywhere as a basis for your model including parts that have already been modeled in Solid Edge. Edit 3-D Data From Diverse Sources In the following example, a client asked a Solid Edge user to modify a part used to hold a sensor in the bumper of a car. The modifications were needed to adapt the sensor holder to fit a different shaped car bumper. The client did not use Solid Edge as their modeler, so an IGES file was supplied. While the IGES data would import into Solid Edge, it resulted in a body feature that had no command history. The Solid Edge user was faced with modeling the part from scratch or turning the job away. Instead of either choice, the IGES file was opened in Rhino. The task was to use the supplied data, modify the thickness and shape of the flange to match a different profile, and result in a Solid Edge file to be used later for manufacturing. The IGES data in Rhino. The holder needed to be modified to make it a closed solid so it could be exported as IGES or X_T and imported into Solid Edge. The modeling in Rhino involved the following operations: 1. Delete the back of the flange surface. 2. Extend the edge of the flange to the new bumper surface. 3. Trim the surfaces representing the body of the holder. 4. Split the new bumper surface between the holder body and the edge of the flange.
15.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 15/16 5. Join the split out section back into the holder body. The revised part in Rhino. The revised part in Solid Edge.
16.
Rhinoceros: Advanced Surface Modeling for Solid Edge CADLINK - Voice: 33 1 69 34 81 85 – Fax: 33 1 69 34 03 26 - http://www.rhino3d-fr.com Page 16/16 Use a 3-D Digitizer to Collect Data Rhino can act as an interface for Microscribe and Faro Space Arm digitizers to gather data or reverse engineer products. Direct support for MicroScribe and Faro Space Arm 3-D digitizers. Rhino as Solid Edge Companion Teaming Rhino as a companion application for fixing IGES files, as a file translator, as a tool for creating very accurate complex surfaces, and using data from a wide variety of diverse sources, can dramatically increases the power of Solid Edge. From the above examples, you should now have a basic understanding of how Rhino can extend the reach of Solid Edge more deeply into free-form industrial design and how it can get you out of difficult situations. For more information and to download a full functioning evaluation version, visit www.rhino3d-fr.com.
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