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Management
Program
Supply Chain and
Operations Management
Dr Steyn Heckroodt
Date: 2014
Inspiring thought leadership
across Africa
• The material
• Context
• Define Supply Chain Management
• Discussion
• Define Operations Management
• Discussion
• Supply chain management in the services industry
• Apply the principles of risk management to supply chain and
operations management
• Discuss the assignment 2
INTRODUCTION/AGENDA
© Dr . Steyn Heckroodt
© Dr . Steyn Heckroodt
ORGANISATIONAL CONTEXT
3
Source: Heckroodt, S. Strategic Thinking – GAME OVER.
Epubsa.co.za
© Dr . Steyn Heckroodt
ORGANISATIONAL CONTEXT
4
Source: Amended from Heckroodt, S. Strategic
Thinking – GAME OVER. Epubsa.co.za
Supply chain and operations management
MACRO ENVIRONMENTAL CONTEXT
Dominant attribute
Quality
Price
Variety and Range
Convenience
© Dr . Steyn Heckroodt
Demand
5
Source: Amended from Heckroodt, S. Strategic
Thinking – GAME OVER. Epubsa.co.za
• The smarter supply chain of the future (Karen Butner, 2010)
• Discussion:
• Each group are to discuss one of the top five supply chain
challenges. Prepare a 10 minute presentation per challenge,
once the entire article has been read. Allocation of challenge
per group are only made post reading.
• Time: 30 minutes reading, 30 minutes preparation.
• Good luck
6
ARTICLE 1
© Dr . Steyn Heckroodt
SCM DEFINITION
SCM concerns the efficient integration of all stakeholders in a
distribution network in order to realise
expected service levels, being:
The right quantities, location, time, price
AND
ORGANISATIONAL SPECIFIC ONES
© Dr . Steyn Heckroodt
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
7
SC STRATEGIES
Short
leadtimes
Long
leadtimes
Supplycharacteristics
Demand characteristics
Lean plan and
optimize
Hybrid
&
Postponement
Continuous
replenishment
Agile quick
response
Predictable Unpredictable
© Dr . Steyn Heckroodt
8
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
• How do we measure supply chain performance
• Composite service index
• A supply chain composite service index has a number of
factors which are averaged together to form a performance
representative of an overall market or sector.
• Used in measuring of all types of sectors – product and and/or
service related
• Explanation follows
9
QUESTION
© Dr . Steyn Heckroodt
MEASURING PERFORMANCE THROUGH A CSI
Composite
(Attribute)
Weight Actual
Market
Totals
Add totals
Quantity 15% x 80% 12% +
Location 20% x 90% 18% +
Time 10% x 90% 9% +
Price 15% x 70% 10.5% +
*Variety and range 30% x 60% 18% +
Convenience 10% x 90% 9% =
*Organisational specific ones
CSI 76.5%
© Dr . Steyn Heckroodt
10
© Dr . Steyn Heckroodt
11
Composite
(Attribute)
Weight Actual
Market
Totals
Add totals
Quantity x +
Location x +
Time x +
Price x +
x +
x =
*Organisational specific ones
CSI
EXERCISE – BUT FIRST...
• What are the organisational specific ones?
• How do I determine them?
• How do I measure them?
• How do I allocate a weight?
• To answer these questions, we need to understand the
principle of the dominant attribute
12
QUESTION
© Dr . Steyn Heckroodt
• Also known as value proposition, promise or USP
• One of many – prioritized to market demand
• Defined from the customer’s viewpoint
• Motivation for initial engagement and continuous support
• Point of differentiation
• Competitive edge
• Behaviour measurement – output
• Outcome of supply chain and operational processes and activities
DEFINITION OF THE DOMINANT ATTRIBUTE
© Dr . Steyn Heckroodt
13
MACRO ENVIRONMENTAL CONTEXT
Dominant attribute
Quality
Price
Variety and Range
Convenience
© Dr . Steyn Heckroodt
Demand
14
Source: Amended from Heckroodt, S. Strategic
Thinking – GAME OVER. Epubsa.co.za
• List all possible attributes in your industry
• Identify your dominant attribute (DA)
• Design questions relating to the DA
• Question both levels of relative performance and relative importance
• Repeat the exercise for all possible attributes
• Group results on CM
• Determine DA performance (Are we achieving our objectives?)
HOW TO MEASURE ACTUAL PERFORMANCE AS PART
OF THE CSI
© Dr . Steyn Heckroodt
15
Measuring attribute dominance through a CM
Performancerelative
to
competitors
Relative importance to customers
HIGH
LOW
LOW MEDIUM HIGH
MEDIUM
© Dr . Steyn Heckroodt
16
THAT’S HOW WE MEASURE ACTUAL PERFORMANCE
AND DETERMINE WEIGHTINGS
Composite
(Attribute)
Weight Actual
Market
Totals
Add totals
Quantity 15% x 80% 12% +
Location 20% x 90% 18% +
Time 10% x 90% 9% +
Price 15% x 70% 10.5% +
*Variety and range 30% x 60% 18% +
Convenience 10% x 90% 9% =
*Organisational specific ones
CSI 76.5%
© Dr . Steyn Heckroodt
17
© Dr . Steyn Heckroodt
18
Composite
(Attribute)
Weight Actual
Market
Totals
Add totals
Quantity x +
Location x +
Time x +
Price x +
x +
x =
*Organisational specific ones
CSI
NOW – DO THE EXERCISE
• Conceptualizing and managing service supply chains (Mihalis Giannakis,
2011) – Pg. 1815 from: “Several taxonomies... To bottom of pg. 1820
• Discussion:
• Each group are to discuss the usefulness and application of the conceptual
framework for services SCM, as depicted in Figure 9 (pg. 1820) of the
article, by using a services organisation of one of the group members.
Prepare a 10 minute presentation.
• Time: 30 minutes reading and then 30 minutes preparation. HOWEVER,
let’s first have a larger group discussion post the reading time to ensure
everybody understands what was read.
• Good luck
19
ARTICLE 2
© Dr . Steyn Heckroodt
• Operations management is an area of management
concerned with overseeing, designing, and controlling the
process of production and redesigning business operations in
the production of goods or services
• It concerns core business processes, support business
processes and organisational support processes
• It concerns the flow of products/services, funds and
information (visibility)
OPERATIONS MANAGEMENT
20
© Dr . Steyn Heckroodt
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
OPERATIONAL FLOWS
Raw material
Sub-assembly
Full
Distributors
Retailers
Customers
Product and service flow
Information flow
Funds flow
© Dr . Steyn Heckroodt
21
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
OPERATIONAL PROCESSES
CEO
Outward directed
Concerned with product and/or
service delivery
Main purpose of business
Source: Amended from Dostal, E. Biomatrix – A Systems
Approach to Organisational and Societal Change. Sun Press.
Inward directed
Line function and specialization
Concerned with resource
allocation
Self directed
Concerned with maintaining the
organisation as a entity
© Dr . Steyn Heckroodt
22
Corebusiness
processes
Business support
processes
• Critical path = the longest route in the shortest time
• Affects products/services, funds and information flows
• Changes
• Mainly used when having to manage risk and prioritise risk
mitigating projects
• Redesign to increase lead time efficiency, visibility and overall
cost reduction
23
CRITICAL PATH AND OPERATIONAL PROCESSES
© Dr . Steyn Heckroodt
A
Place
order
0 5 5
D
6 5 11
B
6 180 186
C
6 10 16
F
187 9 196
E
187 13 200
G
197 24 221
H
Collect
money
222
ES ID EF
SL Description
LS Duration LF
A
Place
order
0 5 5
D
6 5 11
B
6 150
C
6 10 16
F
9
E
13
G
24
H
Collect
money
ES ID EF
SL Description
LS Duration LF
A
Place
order
0 5 5
D
6 5 11
B
6 180 186
C
6 10 16
F
5
E
13
G
5
H
Collect
money
ES ID EF
SL Description
LS Duration LF
A
Place
order
0 5 5
D
6 5 11
B
6 180 186
C
6 1
F
9
E
5
G
24
H
Collect
money
ES ID EF
SL Description
LS Duration LF
• Identify a organisation in your group, one per group, which
you want to use as an example
• Identify which operational process you would want to
improve and brainstorm the ideas pertaining to the possible
improvement
• The process improvement needs to consist of a reduction of
lead time
• Map the current process – as it is currently
• Time: 30 min
• Please wait for further instructions
28
EXERCISE
© Dr . Steyn Heckroodt
• Map the ideal process – as you would want it to be like
• Once completed – apply the Failure Mode and Effect Analysis
(FMEA) on your proposed improvement area
• Ask and answer the following three questions:
– What could go wrong?
– What could cause it to go wrong?
– What would the impact be if things go wrong?
• Time: 30 min
• Please wait for further instructions
29
EXERCISE CONTINUE...
© Dr . Steyn Heckroodt
Risk analysis scoring system
Severity 1. No direct effect on operating service level
2. Minor deterioration
3. Definite reduction
4. Serious deterioration
5. Approaches zero
Likelihood of
occurrence
1. Probability of once in many years
2. In many months
3. In some weeks
4. Weekly
5. Daily
Likelihood of
detection
1. Very high
2. Considerable prior warning
3. Some warning
4. Little warning
5. Effectively zero 30
• Rate the possibility of things going wrong against the following criteria
• Create a combined priority and risk score by multiplying the three scores
A risk mitigating project is
now created to reduce the
highest risk factor
pertaining to things
possibly going wrong
This completes the exercise
NOW CALCULATE THE RISK AND DETERMINE
PRIORITIES
© Dr . Steyn Heckroodt
RISK AND THE RELATION TO FINANCES
© Dr . Steyn Heckroodt
Turnover
Costs
Cash
Accounts
receivable/payable
Inventory
Fixed assets
Profit
Capital
employment
ROI
31
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
RISK AND THE RELATION TO FINANCES
© Dr . Steyn Heckroodt
10
8
2
2
2
2
2
8
25%
32
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
RISK AND THE RELATION TO FINANCES
© Dr . Steyn Heckroodt
10
7
2
2
2
2
3
8
37.5%
33
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
RISK AND THE RELATION TO FINANCES
© Dr . Steyn Heckroodt
10
7
2
2
2
2
3
8
37.5%
34
Source: Amended from Christopher, M. Logistics and
Supply Chain Management. Pearson Education
12
16
• Identify an operational process in your workplace that you
want to improve. Follow the exact same steps as that in slides
28, 29 and 30. Calculate the risk factors of things that can go
wrong and determine the priorities in terms of tackling them.
Conclude by highlighting possible risk mitigating projects that
you have in mind.
• Requirements are as per the assignment handout document
35
ASSIGNMENT
© Dr . Steyn Heckroodt

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Scm slides 2014

  • 1. Management Program Supply Chain and Operations Management Dr Steyn Heckroodt Date: 2014 Inspiring thought leadership across Africa
  • 2. • The material • Context • Define Supply Chain Management • Discussion • Define Operations Management • Discussion • Supply chain management in the services industry • Apply the principles of risk management to supply chain and operations management • Discuss the assignment 2 INTRODUCTION/AGENDA © Dr . Steyn Heckroodt
  • 3. © Dr . Steyn Heckroodt ORGANISATIONAL CONTEXT 3 Source: Heckroodt, S. Strategic Thinking – GAME OVER. Epubsa.co.za
  • 4. © Dr . Steyn Heckroodt ORGANISATIONAL CONTEXT 4 Source: Amended from Heckroodt, S. Strategic Thinking – GAME OVER. Epubsa.co.za Supply chain and operations management
  • 5. MACRO ENVIRONMENTAL CONTEXT Dominant attribute Quality Price Variety and Range Convenience © Dr . Steyn Heckroodt Demand 5 Source: Amended from Heckroodt, S. Strategic Thinking – GAME OVER. Epubsa.co.za
  • 6. • The smarter supply chain of the future (Karen Butner, 2010) • Discussion: • Each group are to discuss one of the top five supply chain challenges. Prepare a 10 minute presentation per challenge, once the entire article has been read. Allocation of challenge per group are only made post reading. • Time: 30 minutes reading, 30 minutes preparation. • Good luck 6 ARTICLE 1 © Dr . Steyn Heckroodt
  • 7. SCM DEFINITION SCM concerns the efficient integration of all stakeholders in a distribution network in order to realise expected service levels, being: The right quantities, location, time, price AND ORGANISATIONAL SPECIFIC ONES © Dr . Steyn Heckroodt Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education 7
  • 8. SC STRATEGIES Short leadtimes Long leadtimes Supplycharacteristics Demand characteristics Lean plan and optimize Hybrid & Postponement Continuous replenishment Agile quick response Predictable Unpredictable © Dr . Steyn Heckroodt 8 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 9. • How do we measure supply chain performance • Composite service index • A supply chain composite service index has a number of factors which are averaged together to form a performance representative of an overall market or sector. • Used in measuring of all types of sectors – product and and/or service related • Explanation follows 9 QUESTION © Dr . Steyn Heckroodt
  • 10. MEASURING PERFORMANCE THROUGH A CSI Composite (Attribute) Weight Actual Market Totals Add totals Quantity 15% x 80% 12% + Location 20% x 90% 18% + Time 10% x 90% 9% + Price 15% x 70% 10.5% + *Variety and range 30% x 60% 18% + Convenience 10% x 90% 9% = *Organisational specific ones CSI 76.5% © Dr . Steyn Heckroodt 10
  • 11. © Dr . Steyn Heckroodt 11 Composite (Attribute) Weight Actual Market Totals Add totals Quantity x + Location x + Time x + Price x + x + x = *Organisational specific ones CSI EXERCISE – BUT FIRST...
  • 12. • What are the organisational specific ones? • How do I determine them? • How do I measure them? • How do I allocate a weight? • To answer these questions, we need to understand the principle of the dominant attribute 12 QUESTION © Dr . Steyn Heckroodt
  • 13. • Also known as value proposition, promise or USP • One of many – prioritized to market demand • Defined from the customer’s viewpoint • Motivation for initial engagement and continuous support • Point of differentiation • Competitive edge • Behaviour measurement – output • Outcome of supply chain and operational processes and activities DEFINITION OF THE DOMINANT ATTRIBUTE © Dr . Steyn Heckroodt 13
  • 14. MACRO ENVIRONMENTAL CONTEXT Dominant attribute Quality Price Variety and Range Convenience © Dr . Steyn Heckroodt Demand 14 Source: Amended from Heckroodt, S. Strategic Thinking – GAME OVER. Epubsa.co.za
  • 15. • List all possible attributes in your industry • Identify your dominant attribute (DA) • Design questions relating to the DA • Question both levels of relative performance and relative importance • Repeat the exercise for all possible attributes • Group results on CM • Determine DA performance (Are we achieving our objectives?) HOW TO MEASURE ACTUAL PERFORMANCE AS PART OF THE CSI © Dr . Steyn Heckroodt 15
  • 16. Measuring attribute dominance through a CM Performancerelative to competitors Relative importance to customers HIGH LOW LOW MEDIUM HIGH MEDIUM © Dr . Steyn Heckroodt 16
  • 17. THAT’S HOW WE MEASURE ACTUAL PERFORMANCE AND DETERMINE WEIGHTINGS Composite (Attribute) Weight Actual Market Totals Add totals Quantity 15% x 80% 12% + Location 20% x 90% 18% + Time 10% x 90% 9% + Price 15% x 70% 10.5% + *Variety and range 30% x 60% 18% + Convenience 10% x 90% 9% = *Organisational specific ones CSI 76.5% © Dr . Steyn Heckroodt 17
  • 18. © Dr . Steyn Heckroodt 18 Composite (Attribute) Weight Actual Market Totals Add totals Quantity x + Location x + Time x + Price x + x + x = *Organisational specific ones CSI NOW – DO THE EXERCISE
  • 19. • Conceptualizing and managing service supply chains (Mihalis Giannakis, 2011) – Pg. 1815 from: “Several taxonomies... To bottom of pg. 1820 • Discussion: • Each group are to discuss the usefulness and application of the conceptual framework for services SCM, as depicted in Figure 9 (pg. 1820) of the article, by using a services organisation of one of the group members. Prepare a 10 minute presentation. • Time: 30 minutes reading and then 30 minutes preparation. HOWEVER, let’s first have a larger group discussion post the reading time to ensure everybody understands what was read. • Good luck 19 ARTICLE 2 © Dr . Steyn Heckroodt
  • 20. • Operations management is an area of management concerned with overseeing, designing, and controlling the process of production and redesigning business operations in the production of goods or services • It concerns core business processes, support business processes and organisational support processes • It concerns the flow of products/services, funds and information (visibility) OPERATIONS MANAGEMENT 20 © Dr . Steyn Heckroodt Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 21. OPERATIONAL FLOWS Raw material Sub-assembly Full Distributors Retailers Customers Product and service flow Information flow Funds flow © Dr . Steyn Heckroodt 21 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 22. OPERATIONAL PROCESSES CEO Outward directed Concerned with product and/or service delivery Main purpose of business Source: Amended from Dostal, E. Biomatrix – A Systems Approach to Organisational and Societal Change. Sun Press. Inward directed Line function and specialization Concerned with resource allocation Self directed Concerned with maintaining the organisation as a entity © Dr . Steyn Heckroodt 22 Corebusiness processes Business support processes
  • 23. • Critical path = the longest route in the shortest time • Affects products/services, funds and information flows • Changes • Mainly used when having to manage risk and prioritise risk mitigating projects • Redesign to increase lead time efficiency, visibility and overall cost reduction 23 CRITICAL PATH AND OPERATIONAL PROCESSES © Dr . Steyn Heckroodt
  • 24. A Place order 0 5 5 D 6 5 11 B 6 180 186 C 6 10 16 F 187 9 196 E 187 13 200 G 197 24 221 H Collect money 222 ES ID EF SL Description LS Duration LF
  • 25. A Place order 0 5 5 D 6 5 11 B 6 150 C 6 10 16 F 9 E 13 G 24 H Collect money ES ID EF SL Description LS Duration LF
  • 26. A Place order 0 5 5 D 6 5 11 B 6 180 186 C 6 10 16 F 5 E 13 G 5 H Collect money ES ID EF SL Description LS Duration LF
  • 27. A Place order 0 5 5 D 6 5 11 B 6 180 186 C 6 1 F 9 E 5 G 24 H Collect money ES ID EF SL Description LS Duration LF
  • 28. • Identify a organisation in your group, one per group, which you want to use as an example • Identify which operational process you would want to improve and brainstorm the ideas pertaining to the possible improvement • The process improvement needs to consist of a reduction of lead time • Map the current process – as it is currently • Time: 30 min • Please wait for further instructions 28 EXERCISE © Dr . Steyn Heckroodt
  • 29. • Map the ideal process – as you would want it to be like • Once completed – apply the Failure Mode and Effect Analysis (FMEA) on your proposed improvement area • Ask and answer the following three questions: – What could go wrong? – What could cause it to go wrong? – What would the impact be if things go wrong? • Time: 30 min • Please wait for further instructions 29 EXERCISE CONTINUE... © Dr . Steyn Heckroodt
  • 30. Risk analysis scoring system Severity 1. No direct effect on operating service level 2. Minor deterioration 3. Definite reduction 4. Serious deterioration 5. Approaches zero Likelihood of occurrence 1. Probability of once in many years 2. In many months 3. In some weeks 4. Weekly 5. Daily Likelihood of detection 1. Very high 2. Considerable prior warning 3. Some warning 4. Little warning 5. Effectively zero 30 • Rate the possibility of things going wrong against the following criteria • Create a combined priority and risk score by multiplying the three scores A risk mitigating project is now created to reduce the highest risk factor pertaining to things possibly going wrong This completes the exercise NOW CALCULATE THE RISK AND DETERMINE PRIORITIES © Dr . Steyn Heckroodt
  • 31. RISK AND THE RELATION TO FINANCES © Dr . Steyn Heckroodt Turnover Costs Cash Accounts receivable/payable Inventory Fixed assets Profit Capital employment ROI 31 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 32. RISK AND THE RELATION TO FINANCES © Dr . Steyn Heckroodt 10 8 2 2 2 2 2 8 25% 32 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 33. RISK AND THE RELATION TO FINANCES © Dr . Steyn Heckroodt 10 7 2 2 2 2 3 8 37.5% 33 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education
  • 34. RISK AND THE RELATION TO FINANCES © Dr . Steyn Heckroodt 10 7 2 2 2 2 3 8 37.5% 34 Source: Amended from Christopher, M. Logistics and Supply Chain Management. Pearson Education 12 16
  • 35. • Identify an operational process in your workplace that you want to improve. Follow the exact same steps as that in slides 28, 29 and 30. Calculate the risk factors of things that can go wrong and determine the priorities in terms of tackling them. Conclude by highlighting possible risk mitigating projects that you have in mind. • Requirements are as per the assignment handout document 35 ASSIGNMENT © Dr . Steyn Heckroodt

Editor's Notes

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