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PLC Programmable Logic Control
Professional Course
Instructor:
Fayyaz Hussain
Lecture 02: www.elektronicsgarage1.blogspot.com
1
Course agenda
 Introduction
 Historic background
 PLC venders
 Our Fast track course purpose
 Comparison b/w Controllers in industrial point of view
 PLC Structure and Circuits
 PLC in sink and sourcing
 PLC basic Connection
 PLC Programming
 LogixPro Simulator
 Labs on LogixPro
Lecture 02: www.elektronicsgarage1.blogspot.com
2
PLC Venders
 Venders: Manufacturers of PLC
Round about 100 PLC venders in the world
 But at the Top ten categories are
1. Siemens: Siemens has approximately 30 to 40 per cent market share
2. Rockwell Automation / Allen Bradley: Its market capitalization is $25
billion and its annual revenues of around $7 billion.
3. Mitsubishi Electric: Market cap of around $28 billion and annual revenue
was $37 billion in 2017
4. Schneider Electric: Market cap of around $55 billion, and generates
annual revenues of more than €27 billion.
5. ABB: Its $50 billion market cap, $28 billion annual revenues.
6. Honeywell Process 7. Omron 8. Hitachi Industrial Equipment Systems
Lecture 02: www.elektronicsgarage1.blogspot.com
3
Market Share
Lecture 02: www.elektronicsgarage1.blogspot.com
4
Relay Operation cct
Lecture 02: www.elektronicsgarage1.blogspot.com
5
PLC View
Lecture 02: www.elektronicsgarage1.blogspot.com
6
Comparison PLC v/s Microcontroller
 Microcontroller:
 Single Chip (No Helping cct)
 Pipelining Execution cycle
 No Protection cct
 No option Onboard
programming
 Not efficient on High speed
processing
 No I/O statues at run time
 PLC:
 Full featured (With I/O Modules)
 Interrupt based Execution Cycle
 Protected by Opto-coupler
 On Board Programming
 Efficient at high speed
 I/Os status shows by LEDs at run
time
Lecture 02: www.elektronicsgarage1.blogspot.com
7
Parameters to Chose PLC
 Note your System Task requirements
 I/Os Requirement
 Memory Capacity
 Speed (Scan time I/Os)
 I/Os Types
 Electrical requirement
 Communication requirement
 Interfaces
 Software
 Business Practices
 Trainings and Services
 After all these parameters you can chose right PLC modal and right vender
Lecture 02: www.elektronicsgarage1.blogspot.com
8
Block diagram of PLC
Lecture 02: www.elektronicsgarage1.blogspot.com
9
Input Module
Lecture 02: www.elektronicsgarage1.blogspot.com
10
Input Module Circuit
Lecture 02: www.elektronicsgarage1.blogspot.com
11
Output Module
Lecture 02: www.elektronicsgarage1.blogspot.com
12
Output Module Circuit
Lecture 02: www.elektronicsgarage1.blogspot.com
13
Relay types & PLC Relay
Lecture 02: www.elektronicsgarage1.blogspot.com
14
Semiconductor switches (Relay)
Lecture 02: www.elektronicsgarage1.blogspot.com
15
Memory
 ROM
Read only memory
 RAM
Random Access memory
 Registers
Input, Outputs, User memory
 Counter / Timer
Lecture 02: www.elektronicsgarage1.blogspot.com
16
CPU (Central Processing Unit)
Lecture 02: www.elektronicsgarage1.blogspot.com
17
Programming devices
Lecture 02: www.elektronicsgarage1.blogspot.com
18
PLC Internal Hardware
FX1s14MR
Lecture 02: www.elektronicsgarage1.blogspot.com
19
www.elektronicsgarage1.blogspot.com
0101engr@gmail.com
Lecture 02: www.elektronicsgarage1.blogspot.com
20

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PLC- L-2 Structure.pdf

  • 1. PLC Programmable Logic Control Professional Course Instructor: Fayyaz Hussain Lecture 02: www.elektronicsgarage1.blogspot.com 1
  • 2. Course agenda  Introduction  Historic background  PLC venders  Our Fast track course purpose  Comparison b/w Controllers in industrial point of view  PLC Structure and Circuits  PLC in sink and sourcing  PLC basic Connection  PLC Programming  LogixPro Simulator  Labs on LogixPro Lecture 02: www.elektronicsgarage1.blogspot.com 2
  • 3. PLC Venders  Venders: Manufacturers of PLC Round about 100 PLC venders in the world  But at the Top ten categories are 1. Siemens: Siemens has approximately 30 to 40 per cent market share 2. Rockwell Automation / Allen Bradley: Its market capitalization is $25 billion and its annual revenues of around $7 billion. 3. Mitsubishi Electric: Market cap of around $28 billion and annual revenue was $37 billion in 2017 4. Schneider Electric: Market cap of around $55 billion, and generates annual revenues of more than €27 billion. 5. ABB: Its $50 billion market cap, $28 billion annual revenues. 6. Honeywell Process 7. Omron 8. Hitachi Industrial Equipment Systems Lecture 02: www.elektronicsgarage1.blogspot.com 3
  • 4. Market Share Lecture 02: www.elektronicsgarage1.blogspot.com 4
  • 5. Relay Operation cct Lecture 02: www.elektronicsgarage1.blogspot.com 5
  • 6. PLC View Lecture 02: www.elektronicsgarage1.blogspot.com 6
  • 7. Comparison PLC v/s Microcontroller  Microcontroller:  Single Chip (No Helping cct)  Pipelining Execution cycle  No Protection cct  No option Onboard programming  Not efficient on High speed processing  No I/O statues at run time  PLC:  Full featured (With I/O Modules)  Interrupt based Execution Cycle  Protected by Opto-coupler  On Board Programming  Efficient at high speed  I/Os status shows by LEDs at run time Lecture 02: www.elektronicsgarage1.blogspot.com 7
  • 8. Parameters to Chose PLC  Note your System Task requirements  I/Os Requirement  Memory Capacity  Speed (Scan time I/Os)  I/Os Types  Electrical requirement  Communication requirement  Interfaces  Software  Business Practices  Trainings and Services  After all these parameters you can chose right PLC modal and right vender Lecture 02: www.elektronicsgarage1.blogspot.com 8
  • 9. Block diagram of PLC Lecture 02: www.elektronicsgarage1.blogspot.com 9
  • 10. Input Module Lecture 02: www.elektronicsgarage1.blogspot.com 10
  • 11. Input Module Circuit Lecture 02: www.elektronicsgarage1.blogspot.com 11
  • 12. Output Module Lecture 02: www.elektronicsgarage1.blogspot.com 12
  • 13. Output Module Circuit Lecture 02: www.elektronicsgarage1.blogspot.com 13
  • 14. Relay types & PLC Relay Lecture 02: www.elektronicsgarage1.blogspot.com 14
  • 15. Semiconductor switches (Relay) Lecture 02: www.elektronicsgarage1.blogspot.com 15
  • 16. Memory  ROM Read only memory  RAM Random Access memory  Registers Input, Outputs, User memory  Counter / Timer Lecture 02: www.elektronicsgarage1.blogspot.com 16
  • 17. CPU (Central Processing Unit) Lecture 02: www.elektronicsgarage1.blogspot.com 17
  • 18. Programming devices Lecture 02: www.elektronicsgarage1.blogspot.com 18
  • 19. PLC Internal Hardware FX1s14MR Lecture 02: www.elektronicsgarage1.blogspot.com 19