Cement From Sub Continent to Sub Sahara
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This document provides information on the cement industry in various regions of Africa and the subcontinent. It discusses production capacity, consumption, exports and imports of key countries in East Africa, Southern Africa, West Africa and Central Africa. It identifies Tanzania and Mozambique as two important markets for cement exports from the subcontinent, noting that Tanzania's consumption exceeded its production while Mozambique imported cement. The document also outlines reasons why Africa is an important market globally due to its natural resources, emerging economy potential and infrastructure development opportunities.
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Cement From Sub Continent to Sub Sahara
- 1. PRESENTED BYPRESENTED BY FAHEEM AHMEDFAHEEM AHMED D.G.M. EXPORTD.G.M. EXPORT Lucky Cement Limited PakistanPakistan 1
- 2. 2.61 Mill. Tons CY 2013 Source : International Trade Centre 2
- 3. Cement Production & Consumption in SubCement Production & Consumption in Sub--ContinentContinentCement Production & Consumption in SubCement Production & Consumption in Sub--ContinentContinent Sr. # Country Production Capacity Production Surplus (Shortage) Capacity Local Consumption Export (Import) 1 Bangladesh 28.00 20.00 8.00 18.00 0.38(8.71) 2 Pakistan 44.77 33.60 11.17 25.30 8.30 3 Maldives 0.00 0.00 0 0.15 (0.15) 4 India 336.00 272.00 64.00 265.00 1.76 (0.62) 5 Nepal 6.00 2.70 3.30 3.40 (2.72) 6 Sri Lanka 3.40 2.43 0.97 6.63 (4.20) 7 Bhutan 1.00 0.47 0.53 0.40 0.15(0.10) Total 419.17 331.20 87.97 318.73 Source : Global Cement Report 3
- 4. Salient Features of Indian Cement IndustrySalient Features of Indian Cement IndustrySalient Features of Indian Cement IndustrySalient Features of Indian Cement Industry • Approx 265 million tons local consumption in 2013.in 2013. • Production base consists of over 140 integrated units and 45 grinding plants. • Almost 191 Kg per capita consumption. • High infrastructure requirements offer scope for growth.for growth. • Exports to Sri Lanka, Nepal, Maldives, Bhutan and Africa. 4
- 5. Salient Features of Pakistan Cement IndustrySalient Features of Pakistan Cement IndustrySalient Features of Pakistan Cement IndustrySalient Features of Pakistan Cement Industry • Currently 24 cement factories. • Cement production capacity of 44.77 Mtpa.• Cement production capacity of 44.77 Mtpa. • Total local consumption for CY 2013 were 25.30 million Tons. • Total export for CY 2013 were 8.29 million tons. • With a surplus capacity of 11.17 Mtpa, Capacity utilization for FY 2013 was 75.05%Capacity utilization for FY 2013 was 75.05% • Lucky Cement is the largest player with an annual production capacity of 7.75 mtpa. Source : APCMA 5
- 6. Pakistan Cement Industry over the yearsPakistan Cement Industry over the yearsPakistan Cement Industry over the yearsPakistan Cement Industry over the years Year Capacity (million tons) Consumption Utilization 2005-06 20.96 18.55 88.50 % 42.41 45.47 42.50 44.77 44.77 44.77 45 50 2005-06 20.96 18.55 88.50 % 2006-07 30.62 24.26 79.23 % 2007-08 37.80 30.29 80.13 % 2008-09 42.41 31.31 73.82 % 2009-10 45.47 34.22 75.26 % 2010-11 42.50 31.43 73.95 % 2011-12 44.77 32.52 72.63 % 17.05 21.03 22.58 20.33 23.57 22 23.95 25.06 25.55 1.50 3.23 7.71 10.98 10.65 9.43 8.57 8.37 8.02 20.96 30.62 37.80 5 10 15 20 25 30 35 40 Quantity(MillionTons) 2011-12 44.77 32.52 72.63 % 2012-13 44.77 33.43 74.67% 2013-14 44.77 33.57 74.98% 0 5 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 Local Export Capacity Source : Global Cement Report 6
- 7. SWOT for SubSWOT for Sub--ContinentContinentSWOT for SubSWOT for Sub--ContinentContinent •Substantial surplus available with India and Pakistan •Strategic locations (exports to Sub •High energy costs •Higher freight cost for West Africa •Surplus capacities relatively away from sea•Strategic locations (exports to Sub Sahara African market) •Low cost due to •Alternate Fuels •WHR & Operational Efficiencies from sea •Dependent on imported coal •Depleting reserve for Gypsum •Emerging markets e.g. • Sub Saharan Africa • Increasing production capacity of Middle East & neighboring countries.• Reconstruction in Afghanistan •Potential Markets e.g. • Saudi Arabia • Qatar countries. •Increasing trend of export from Persian Gulf. •Increasing exports of South East Asian countries. Source : Global Cement Report 7
- 8. World Top Exporters of Cement for the Year 2013World Top Exporters of Cement for the Year 2013World Top Exporters of Cement for the Year 2013World Top Exporters of Cement for the Year 2013 Iran 14.00 Million Tons Approx. Afghanistan Iraq CIS countries Afghanistan Iraq CIS countries China 10.79 Million Tons Turkey 9.05 Million Tons CIS countriesCIS countries Angola 2.24 Million tons Mongolia 1.53 Million tons Congo 0.98 Million tons Angola 2.24 Million tons Mongolia 1.53 Million tons Congo 0.98 Million tons Libya 1.77 Million tons Iraq 1.47 Million tons Russian Fed. 1.09 Million tons Libya 1.77 Million tons Iraq 1.47 Million tons Russian Fed. 1.09 Million tons Pakistan 8.23 Million Tons Source : International Trade Centre Afghanistan 4.58 Million tons South Africa 0.93 Million tons Sri Lanka 0.75 Million tons Afghanistan 4.58 Million tons South Africa 0.93 Million tons Sri Lanka 0.75 Million tons 8
- 9. World Top Importers of Cement for the Year 2013World Top Importers of Cement for the Year 2013World Top Importers of Cement for the Year 2013World Top Importers of Cement for the Year 2013 Singapore 5.79 Million Tons Japan 3.12 Million Tons Taipei 1.10 Million Tons China 0.70 Million Tons Japan 3.12 Million Tons Taipei 1.10 Million Tons China 0.70 Million Tons USA 5.53 Million Tons Libya 4.61 Million Tons Canada 2.55 Million tons Korea 1.24 Million tons Greece 0.69 Million tons Canada 2.55 Million tons Korea 1.24 Million tons Greece 0.69 Million tons Turkey 1.98 Million tons Egypt 0.89 Million tons Greece 0.60 Million tons Turkey 1.98 Million tons Egypt 0.89 Million tons Greece 0.60 Million tons Afghanistan 4.59 Million Tons Source : International Trade Centre Pakistan 4.59 Million tonsPakistan 4.59 Million tons 9
- 10. Salient Features of SubSalient Features of Sub--Saharan African Cement IndustrySaharan African Cement IndustrySalient Features of SubSalient Features of Sub--Saharan African Cement IndustrySaharan African Cement Industry • Africa is broadly divided into Sahara and Sub Saharan Africa. •There are a total of 46 countries in SSA.•There are a total of 46 countries in SSA. •In Year ending 2013: • Production capacity 125.00 Mtpa • Actual production 87.70 Mtpa • Consumption 94.00 Mtpa • Exports 8.30 Mtpa • Imports 18.80 Mtpa (Approximate Quantities)(Approximate Quantities) •Around 134 factories across SSA •Approximate range of market prices: $100~$300 Source : Global Cement Report & ITC 10
- 11. East Africa is main market for SubEast Africa is main market for Sub--ContinentContinentEast Africa is main market for SubEast Africa is main market for Sub--ContinentContinent • Main markets in East Africa are Kenya, Tanzania, Mozambique & Madagascar • In Year ending 2013:• In Year ending 2013: • Production capacity 45.00 Mtpa • Actual production 31.00 Mtpa • Consumption 30.00 Mtpa • Exports 4.90 Mtpa • Imports 5.40 Mtpa (Approximate Quantities) •Main Exporter Sudan & Ethiopia •Indian Ocean Islands like Madagascar, Mauritius,•Indian Ocean Islands like Madagascar, Mauritius, Comoros and Seychelles primarily rely on imports as don’t have own kilns •Per Capita Consumption is 78 kg i.e. among the lowest in the world Source : Global Cement Report & ITC 11
- 12. Production, Consumption and Imports of East AfricaProduction, Consumption and Imports of East AfricaProduction, Consumption and Imports of East AfricaProduction, Consumption and Imports of East Africa Production Consumption Imports • Ethiopia 8.45 Mill tons • Sudan 6.00 Mill Tons • Kenya 4.85 Mill Tons • Tanzania 3.7 Mill Tons • Uganda 2.15 Mill Tons • Ethiopia 7.40 Mill tons • Kenya 4.12 Mill Tons • Sudan 4.11 Mill Tons • Tanzania 4.00 Mill Tons • Uganda 1.95 Mill Tons • Tanzania 0.79 Mill tons • Mauritius 0.70 Mill Tons • Mozambique 0.67 Mill Tons • Somalia 0.47 Mill Tons • Madagascar 0.42 Mill Tons Source : Global Cement Report & ITC • Uganda 2.15 Mill Tons • Uganda 1.95 Mill Tons • Madagascar 0.42 Mill Tons 12
- 13. Southern Africa has the highest per capita consumption inSouthern Africa has the highest per capita consumption in SSASSA Southern Africa has the highest per capita consumption inSouthern Africa has the highest per capita consumption in SSASSA • Botswana, Lesotho, Namibia, South Africa and Swaziland are the five countries that UN classifies as Southern Africa • In Year ending 2013: • Production capacity 19.30 Mtpa • Actual production 13.00 Mtpa • Consumption 13.30 Mtpa • Exports 1.00 Mtpa • Imports 2.20 Mtpa (Approximate Quantities) •South Africa with per capita consumption of 220 kg is highest among the SSA regionkg is highest among the SSA region •South Africa with an installed production capacity of 18.4 mtpa is a leading cement producer in Africa. It also exports to nearby markets. Source : Global Cement Report & ITC 13
- 14. Production, Consumption and Imports of SouthernProduction, Consumption and Imports of Southern AfricaAfrica Production, Consumption and Imports of SouthernProduction, Consumption and Imports of Southern AfricaAfrica Production Consumption Imports • South Africa 12.33 Mill tons • Namibia 0.70 Mill Tons • Botswana 0.03 Mill Tons • South Africa 11.85 Mill tons • Botswana 0.65 Mill Tons • Namibia 0.45 Mill Tons • Lesotho 0.22 Mill Tons • Swaziland 0.14 Mill Tons • South Africa 1.10 Mill tons • Botswana 0.63 Mill Tons • Lesotho 0.22 Mill Tons • Swaziland 0.14 Mill Tons • Namibia 0.11 Mill Tons• Swaziland 0.14 Mill Tons • Namibia 0.11 Mill Tons Source : Global Cement Report & ITC 14
- 15. West Africa offers the most opportunitiesWest Africa offers the most opportunitiesWest Africa offers the most opportunitiesWest Africa offers the most opportunities • Nigeria, Senegal, Ghana, Benin and Togo are the top 5 cement producers in West Africa • In Year ending 2013:• In Year ending 2013: • Production capacity 51.70 Mtpa • Actual production 36.30 Mtpa • Consumption 38.30 Mtpa • Exports 2.40 Mtpa • Imports 5.20 Mtpa (Approximate Quantities) •Nigeria and Mali are largest importer of cement in West Africa with 1.2 mtpa ofcement in West Africa with 1.2 mtpa of imports. •While Ghana is the leading importer of cement & clinker with 4.0 mtpa of imports. Source : Global Cement Report & ITC 15
- 16. Production, Consumption and Imports of West AfricaProduction, Consumption and Imports of West AfricaProduction, Consumption and Imports of West AfricaProduction, Consumption and Imports of West Africa Production Consumption Imports • Nigeria 19.80 Mill tons • Senegal 5.28 Mill tons • Ghana 4.86 Mill tons • Benin 1.63 Mill tons • Togo 1.35 Mill tons • Nigeria 21.00 Mill tons • Ghana 5.38 Mill tons • Senegal 2.84 Mill tons • Benin 1.74 Mill tons • Mali 1.70 Mill tons • Mali 1.20 Mill tons • Nigeria 1.20 Mill tons • Ghana 0.97 Mill tons • Guinea 0.40 Mill tons • Niger 0.35 Mill tons• Togo 1.35 Mill tons • Mali 1.70 Mill tons • Niger 0.35 Mill tons Source : Global Cement Report & ITC 16
- 17. Central AfricaCentral AfricaCentral AfricaCentral Africa • Angola, Cameroon, Chad, DRC, Congo – Republic, Equatorial Guinea and Gabon are in the Middle / Central Africa • In Year ending 2013: • Production capacity 9.00 Mtpa • Actual production 7.40 Mtpa • Consumption 12.40 Mtpa • Exports 0.00 Mtpa • Imports 6.00 Mtpa (Approximate Quantities) •As a region, Central Africa is the largest net•As a region, Central Africa is the largest net importer. Every single country is short of cement. • Per capita consumption of 96 kg in Central Africa is quite low as compared to world’s 513 kg Source : Global Cement Report & ITC 17
- 18. Production, Consumption and Imports of Central AfricaProduction, Consumption and Imports of Central AfricaProduction, Consumption and Imports of Central AfricaProduction, Consumption and Imports of Central Africa Production Consumption Imports • Angola 4.56 Mill tons • Cameroon 1.19 Mill tons • DR Congo 1.18 Mill tons • Gabon 0.24 Mill tons • Congo 0.15 Mill tons • Angola 5.56 Mill tons • DR Congo 2.19 Mill tons • Cameroon 1.79 Mill tons • Congo 1.25 Mill tons • Eqt. Guinea 0.72 Mill tons • Angola 2.30 Mill tons • Congo Rep. 1.10 Mill tons • Eqt Guinea 0.72 Mill tons • Gabon 0.64 Mill tons • Cameroon 0.60 Mill tons• Congo 0.15 Mill tons • Eqt. Guinea 0.72 Mill tons • Cameroon 0.60 Mill tons Source : Global Cement Report & ITC 18
- 19. Why Africa matters in the Global EconomyWhy Africa matters in the Global EconomyWhy Africa matters in the Global EconomyWhy Africa matters in the Global Economy Africa as the ‘Last Frontier’ •Africa as new territory Importance of Africa matters in the World Economy •Rich with minerals and raw materials •Can be an emerging economic market Comparison of infrastructure globally with AfricaComparison of infrastructure globally with Africa •Untapped market with a lot of potential 19
- 20. Tanzania: - Production was 3.70 Mt - Consumption was 4.00 Mt Key Markets in SSA for SubcontinentKey Markets in SSA for SubcontinentKey Markets in SSA for SubcontinentKey Markets in SSA for Subcontinent Mozambique: - Production was 1.10 Mt - Consumption was 1.69 Mt - Exports were 0 Mt - Consumption was 4.00 Mt - Exports were 0.45 Mt - Imports were 0.79 Mt - Construction sector forecasted to expand by 9.8% in 2013. -Increasing power generation in 5 year development plan. - Exports were 0 Mt - Imports were 0.67 Mt - GDP growth boosted by coal industry to 7.55% - US$ 725m bridge being constructed - New Nacala airport - Investment in roads South Africa: - Production was 12.33 Mt -Consumption was 11.85 Mt -Exports were 0.99 Mt Indian Ocean Island: -Madagascar -Mauritius -Seychelles-Exports were 0.99 Mt -Imports were 1.09 Mt -Gov. announced US$ 462 bn package of infrastructure spending -79 new schools in Gauteng -Construction of Hospitals and Durban harbor . -Seychelles -Comoros Production was 0.25 Mt Consumption was 1.51 Mt Exports were 0 Mt Imports were 1.35 Mt Source : Global Cement Report & ITC 20
- 21. Lucky Cement’s Investment in DRCLucky Cement’s Investment in DRCLucky Cement’s Investment in DRCLucky Cement’s Investment in DRC • Project named M/s Nyamba Ya Akiba. •DCR currently consumes about 24 kg of cement per capita per year.cement per capita per year. •Access to Regional Market of Sub-Saharan Africa •Easy Access to Raw Material and Cheap Power including Abundant and High Quality Limestone Reserves Project LocationProject LocationProject LocationProject Location Strategic location near Matadi Port Between Kinshasa and Matadi in Bas Congo Province 250 Kilometers away from Kinshasa Project LocationProject LocationProject LocationProject Location 21
- 22. Project Description of Lucky Cement in DRCProject Description of Lucky Cement in DRCProject Description of Lucky Cement in DRCProject Description of Lucky Cement in DRC Capacity Technology Area Employees Power Supply Capacity • 1.18 million tons per annum cement production facility Technology • European technology from one of the leading plant and machinery supplier • Most efficient , latest technology and highly environment friendly Area • 250 acres of land for cement plant • 7,057 acres for limestone and clay mining Employees • 400 employees will be employed for the project • Employees from the local population will be hired and trained as per international standards Supply • Hydel based power supply shall be available through Kwilu substation which is only 6km away from project friendly 22
- 23. THANKS FAHEEM AHMED D.G.M. EXPORT Cell: 0092-321-200978 Email: faheem.ahmed@lucky-cement.com 23