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Thermo Scientific
Thermolyne NCAT
Asphalt Content Furnace
Proven ignition method for
determining asphalt content

In collaboration with the National Center
for Asphalt Technology, we developed a fast,
accurate, environmentally-friendly, and
cost-effective method for determining asphalt
content. For research, quality assurance or
quality control, the Thermo Scientific
Thermolyne NCAT asphalt content furnace is
the ideal solution.
A 12-lab round robin field test has been conducted
exclusively with the Thermolyne® NCAT asphalt content
furnace by NCAT. Results and proven performance
are documented by NCAT.

Special patented filter
system greatly reduces
exhaust smoke.

Safety door lock prevents
opening during critical
time of process.

Efficient
• 1200-1800 gram sample of asphalt can be tested in 30-45 minutes.
• The unit can accommodate samples up to 5000 grams!
• The Thermolyne NCAT asphalt content furnace has an internal scale that automatically
monitors the sample weight throughout the ignition process, saving valuable time and
increasing productivity in the lab.

Simple
• Simply enter the sample weight and calibration factor for your particular mix design.
Place your sample load into furnace chamber, close chamber door, and press "start."
• Once the Ignition process is completed, the system will automatically end the test and
print the results. A periodic "beep" indicates that the test has ended.

Flexible
The Thermolyne NCAT asphalt content furnace has
set the standard for the industry in the determination
of asphalt content by the ignition method. This system
was an integral part of the drafting and eventual
passage of the ignition method standard ASTM D6307,
as well as AASHTO T308.

• The unit utilizes a standard 30 amp electrical service as compared to competitive models
that require 50 amp service, which costs more to install and operate.
• The modular design of refractory embedded heating elements provides extended service life
and inexpensive, easy replacement when compared to competitive systems that may require
shipment back to the manufacturer for heating element replacement.

Safe
The Thermolyne NCAT asphalt content furnace provides
asphalt content of bituminous paving mixtures,
accurate to 0.11%.

The automatic door-lock feature prevents opening of the chamber door during the critical test
time. This feature provides operator safety and helps ensure testing integrity.

Environmentally Friendly
The Thermolyne NCAT asphalt content furnace is the only system on the market containing a
high temperature afterburner used in conjunction with a patented ceramic filter to reduce the
emissions of the ignition process by up to 95%.
u

The Thermo Scientific Thermolyne
NCAT Asphalt Content Furnace is
sensitive to your requirements
• The NCAT system has the capability to accept
positive or negative correction factors for use
with mixes containing hydrated lime.
• This unique furnace automatically detects
endpoint within .01% of the sample weight.
Stability of the sample is reached once the endpoint
criterion has been met for 3 consecutive minutes
during the test. Endpoint sensitivity is adjustable from
.01% to 0.5%.
• NCAT furnace software allows you to choose
between automatic and manual test modes.
In the automatic mode the endpoint is detected;
the software ends the test, prints out the results
and beeps.

Sample Test Data from Printer
Operator-entered
beginning HMA
sample weight
Total weight loss
during test run
System
compensates for
sample weight at
furnace
temperature
Operator-entered
calibration data
for specific
aggregate

36:12
1274g
80.8g
6.34%
0.22%
0.00%
6.55%

Calibrated Asphalt Ctnt

6.12%

Furnace chamber
temperature
set point

• System contains 24-hour/7-day timer that can be
programmed to preheat the furnace prior to the arrival
of technicians.
• An RS232 port provides data interface with a
personal computer for graphical data analysis.

531
533
537
540
545
549
552
555
558

80.8
80.8
80.6
80.8
80.3
79.6
78.5
77.3
75.8

6.34
6.34
6.34
6.32
6.29
6.24
6.16
6.06
5.94

444
441
445

1.7
1.2
0.7

Temp

Percentage of
weight loss
compared to total
HMA sample
weight

Final calibrated
asphalt cement
content. No other
calculations
necessary
System senses
when weight loss
is stable and ends
test automatically
or begins an
audible signal
indicating test
completion

0.13
0.09
0.05

T

• NCAT furnace software automatically compensates
for weight change due to sample and basket
assembly temperature change. This compensation
is computed for each sample load tested, unlike
competitive models that assign a fixed number to a
given range of load sizes.

34
33
32
31
30
29
28
27
26
3
3
3

• In the manual mode, the endpoint is detected;
the unit begins to beep but will continue to test
until the user presses ‘‘stop” to end it. Once the
‘‘stop” button has been pressed, the door will unlock
and the results will be printed.

• Thermolyne NCAT asphalt content furnace software
computes test results as calibrated asphalt
content per total weight of HMA sample or bitumen
ratio per weight of dry aggregate.

Elapsed TIme:
Sample Weight:
Weight Loss:
Percent Loss:
Temp Comp:
Calib. Factor:
Bitumen Ratio:

Chamber Set Pt:
Sample Weight:
Tested by
Mix Type
Sample ID
Sample ID
Time:
Date:

Wt. LOSS %LOSS
540°C
1274g

15:02:10
2-14-10

Ordering Information
Model

Chamber Dimensions
inches (cm)

Overall Dimensions
inches (cm)

Weight
lbs (kg)

F85938*
F85930-33**
AY1087X1

21.75 x 36.75 x 25.75
(55.2 x 93.3 x 65.4)

280 (127)

Watts

Temp Range
(°C)

20

4879/6379

200-650

208 (1)

23

5757

200-650

208 (1)

14 x 14 x 14
(35.5 x 35.5 x 35.5)

Amps

240 (1)

F85930*

Volts
(phase)

23

4879/6379

200-650

4 baskets, 2 trays, 2 covers, handle, cooling cage, insulated plate, gloves, face shield, 4 rolls of printer tape, balance calibration plate and anderol oil

* Patent issued — #5,558,029.
** F85930-33 model CE marked.

2011 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details.

www.thermoscientific.com/ncat

For more information or to place an order, contact your sales representative:

[Name]
[Phone]
[Email]
PFCTNCATTHERM-0611

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Pfctncattherm 06112

  • 1. u Thermo Scientific Thermolyne NCAT Asphalt Content Furnace Proven ignition method for determining asphalt content In collaboration with the National Center for Asphalt Technology, we developed a fast, accurate, environmentally-friendly, and cost-effective method for determining asphalt content. For research, quality assurance or quality control, the Thermo Scientific Thermolyne NCAT asphalt content furnace is the ideal solution. A 12-lab round robin field test has been conducted exclusively with the Thermolyne® NCAT asphalt content furnace by NCAT. Results and proven performance are documented by NCAT. Special patented filter system greatly reduces exhaust smoke. Safety door lock prevents opening during critical time of process. Efficient • 1200-1800 gram sample of asphalt can be tested in 30-45 minutes. • The unit can accommodate samples up to 5000 grams! • The Thermolyne NCAT asphalt content furnace has an internal scale that automatically monitors the sample weight throughout the ignition process, saving valuable time and increasing productivity in the lab. Simple • Simply enter the sample weight and calibration factor for your particular mix design. Place your sample load into furnace chamber, close chamber door, and press "start." • Once the Ignition process is completed, the system will automatically end the test and print the results. A periodic "beep" indicates that the test has ended. Flexible The Thermolyne NCAT asphalt content furnace has set the standard for the industry in the determination of asphalt content by the ignition method. This system was an integral part of the drafting and eventual passage of the ignition method standard ASTM D6307, as well as AASHTO T308. • The unit utilizes a standard 30 amp electrical service as compared to competitive models that require 50 amp service, which costs more to install and operate. • The modular design of refractory embedded heating elements provides extended service life and inexpensive, easy replacement when compared to competitive systems that may require shipment back to the manufacturer for heating element replacement. Safe The Thermolyne NCAT asphalt content furnace provides asphalt content of bituminous paving mixtures, accurate to 0.11%. The automatic door-lock feature prevents opening of the chamber door during the critical test time. This feature provides operator safety and helps ensure testing integrity. Environmentally Friendly The Thermolyne NCAT asphalt content furnace is the only system on the market containing a high temperature afterburner used in conjunction with a patented ceramic filter to reduce the emissions of the ignition process by up to 95%.
  • 2. u The Thermo Scientific Thermolyne NCAT Asphalt Content Furnace is sensitive to your requirements • The NCAT system has the capability to accept positive or negative correction factors for use with mixes containing hydrated lime. • This unique furnace automatically detects endpoint within .01% of the sample weight. Stability of the sample is reached once the endpoint criterion has been met for 3 consecutive minutes during the test. Endpoint sensitivity is adjustable from .01% to 0.5%. • NCAT furnace software allows you to choose between automatic and manual test modes. In the automatic mode the endpoint is detected; the software ends the test, prints out the results and beeps. Sample Test Data from Printer Operator-entered beginning HMA sample weight Total weight loss during test run System compensates for sample weight at furnace temperature Operator-entered calibration data for specific aggregate 36:12 1274g 80.8g 6.34% 0.22% 0.00% 6.55% Calibrated Asphalt Ctnt 6.12% Furnace chamber temperature set point • System contains 24-hour/7-day timer that can be programmed to preheat the furnace prior to the arrival of technicians. • An RS232 port provides data interface with a personal computer for graphical data analysis. 531 533 537 540 545 549 552 555 558 80.8 80.8 80.6 80.8 80.3 79.6 78.5 77.3 75.8 6.34 6.34 6.34 6.32 6.29 6.24 6.16 6.06 5.94 444 441 445 1.7 1.2 0.7 Temp Percentage of weight loss compared to total HMA sample weight Final calibrated asphalt cement content. No other calculations necessary System senses when weight loss is stable and ends test automatically or begins an audible signal indicating test completion 0.13 0.09 0.05 T • NCAT furnace software automatically compensates for weight change due to sample and basket assembly temperature change. This compensation is computed for each sample load tested, unlike competitive models that assign a fixed number to a given range of load sizes. 34 33 32 31 30 29 28 27 26 3 3 3 • In the manual mode, the endpoint is detected; the unit begins to beep but will continue to test until the user presses ‘‘stop” to end it. Once the ‘‘stop” button has been pressed, the door will unlock and the results will be printed. • Thermolyne NCAT asphalt content furnace software computes test results as calibrated asphalt content per total weight of HMA sample or bitumen ratio per weight of dry aggregate. Elapsed TIme: Sample Weight: Weight Loss: Percent Loss: Temp Comp: Calib. Factor: Bitumen Ratio: Chamber Set Pt: Sample Weight: Tested by Mix Type Sample ID Sample ID Time: Date: Wt. LOSS %LOSS 540°C 1274g 15:02:10 2-14-10 Ordering Information Model Chamber Dimensions inches (cm) Overall Dimensions inches (cm) Weight lbs (kg) F85938* F85930-33** AY1087X1 21.75 x 36.75 x 25.75 (55.2 x 93.3 x 65.4) 280 (127) Watts Temp Range (°C) 20 4879/6379 200-650 208 (1) 23 5757 200-650 208 (1) 14 x 14 x 14 (35.5 x 35.5 x 35.5) Amps 240 (1) F85930* Volts (phase) 23 4879/6379 200-650 4 baskets, 2 trays, 2 covers, handle, cooling cage, insulated plate, gloves, face shield, 4 rolls of printer tape, balance calibration plate and anderol oil * Patent issued — #5,558,029. ** F85930-33 model CE marked. 2011 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details. www.thermoscientific.com/ncat For more information or to place an order, contact your sales representative: [Name] [Phone] [Email] PFCTNCATTHERM-0611