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The Rehabilitation of Road N14 between Litunde to Lichinga and
Construction of Seven Bridges between Litunde and Marrupa in Niassa
Province, Mozambique
Contract No: 680/DIPRO/2008
Status and Monthly Progress Report No.19
Reporting Period: Until 31 October, 2015
CPG-Civil & Planning Group
Av: Kwame Nkrumah, 1335
Maputo - Mozambique
Tel +258 21 414506 / 414508
Fax +258 21 414515
Email: cpglda@cpg.co.mz
Civil and Planning Group
Rehabilitation of Road N14 between Lichinga and Litunde
Construction of Seven Bridges between Litunde and Marrupa.
Page i of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
,
Table OF CONTENTS
1 INTRODUCTION ....................................................................................................................................... 6
1.1 REPORT STRUCTURE ............................................................................................................... 6
1.2 PROJECT OVERVIEW AND DESCRIPTION OF THE WORKS........................................................ 6
1.2.1 Overview .......................................................................................................................................... 6
1.2.2 General Works.................................................................................................................................. 7
1.2.3 Road Works ...................................................................................................................................... 7
1.2.4 Drainage Works................................................................................................................................ 7
1.2.5 Bridge Works.................................................................................................................................... 7
1.3 CONTRACT DETAILS ............................................................................................................... 8
1.4 STATUS OF GUARANTEES AND INSURANCES .......................................................................... 9
2 PHYSICAL PROGRESS OF WORKS.................................................................................................... 11
2.1 OVERALL PROGRESS SUMMARY........................................................................................... 11
2.2 PROGRESS OF CULVERT CONSTRUCTION.............................................................................. 13
2.3 PLANNED VS. ACTUAL PROGRESS BY WORKS COMPONENT ................................................ 13
2.3.1 Survey &Setting out........................................................................................................................ 14
2.3.2 Traffic Management ....................................................................................................................... 14
2.3.3 Materials Laboratory....................................................................................................................... 15
2.3.4 Engineer’s Facilities ....................................................................................................................... 15
2.3.5 Major Equipment Mobilization Status............................................................................................ 15
2.3.6 Drainage Structures & Erosion Protection Works .......................................................................... 16
2.3.7 Railway Crossing............................................................................................................................ 17
2.3.8 Clearing and Grubbing.................................................................................................................... 17
2.3.9 Earthworks...................................................................................................................................... 17
2.3.10 Cement Stabilized Sub base............................................................................................................ 17
2.3.11 Cement stabilized Base................................................................................................................... 17
2.3.12 Quarry Production .......................................................................................................................... 17
3 FINANCIAL REPORT ............................................................................................................................. 19
3.1 ACCEPTED CONTRACT AMOUNT (ACA) BREAKDOWN ........................................................ 19
3.2 ESTIMATED VALUE OF WORKS COMPLETED TO DATE......................................................... 19
3.3 CONTRACTOR´S STATEMENTS .............................................................................................. 20
3.4 INTERIM PAYMENT CERTIFICATES........................................................................................ 20
3.5 PAYMENTS TO CONTRACTOR................................................................................................ 20
3.6 PROVISIONAL SUMS EXPENDED............................................................................................ 21
3.7 PRIME COST SUMS EXPENDED.............................................................................................. 22
3.8 RETENTION MONEY .............................................................................................................. 22
3.9 ACCEPTED CONTRACT AMOUNT ADJUSTMENT.................................................................... 22
3.10 CLAIMS REVIEW.................................................................................................................... 23
3.10.1 Employer Claims ............................................................................................................................ 23
3.10.2 Contractor Claims and Notices....................................................................................................... 23
3.11 INSTRUCTIONS AND ORDERS................................................................................................. 23
3.11.1 Site Instructions .............................................................................................................................. 23
3.11.2 Provisional Sum Orders.................................................................................................................. 23
3.11.3 Variation Orders ............................................................................................................................. 23
Rehabilitation of Road N14 between Lichinga and Litunde
Construction of Seven Bridges between Litunde and Marrupa.
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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3.12 MATERIAL ON SITE ............................................................................................................... 23
4 CONTRACT ADMINISTRATION ......................................................................................................... 27
4.1 CONTRACT SUPERINTENDENCE AND CHANGES.................................................................... 27
4.2 CONTRACTOR’S ORGANIZATIONAL CHART.......................................................................... 28
4.3 CONTRACT RECORDS ............................................................................................................ 28
4.3.1 Daily Returns.................................................................................................................................. 28
4.3.2 Mobilization of Equipment............................................................................................................. 28
4.3.3 Labour Return................................................................................................................................. 28
5 QUALITY ASSURANCE ......................................................................................................................... 30
5.1 PROJECT QUALITY ASSURANCE PLAN (PQAP) .................................................................... 30
5.2 IMPLEMENTATION OF CONTRACTOR’S QAP......................................................................... 30
5.2.1 Quality Control Plan ....................................................................................................................... 30
5.3 GENERAL QUALITY CONTROL .............................................................................................. 30
5.3.1 Pre works Compliance Checks ....................................................................................................... 30
5.3.2 Contractor’s Supervision ................................................................................................................ 30
5.3.3 Engineer’s Supervision................................................................................................................... 30
5.4 MATERIAL SAMPLING AND TESTING .................................................................................... 31
5.4.1 Materials from Borrow pits............................................................................................................. 31
5.4.2 Material from Sub-base and Base Layers ....................................................................................... 31
5.4.3 Aggregates for Surface Dressing .................................................................................................... 31
5.4.4 Crushed Stone Base Aggregates from Stockpiles and the road ...................................................... 31
5.4.5 Concrete Samples from Construction Site...................................................................................... 31
5.4.6 Bitumen Quality.............................................................................................................................. 31
5.4.7 Prime Coat ...................................................................................................................................... 31
5.4.8 Construction of 1st
Seal ................................................................................................................... 31
5.4.9 Construction of 2nd Seal................................................................................................................. 31
5.5 SOURCES OF MATERIALS ...................................................................................................... 32
5.6 DESIGN MODIFICATION......................................................................................................... 32
5.7 ISSUES, PROBLEMS AND SOLUTIONS..................................................................................... 32
5.7.1 Damaged base layer........................................................................................................................ 32
5.7.2 Railway Crossing............................................................................................................................ 32
5.7.3 Non-Conformances......................................................................................................................... 32
7 ANCILLARY ACTIVITIES..................................................................................................................... 39
7.1 CLIMATIC & WEATHER CONDITIONS AND CHARTS.............................................................. 39
7.2 LAND ACQUISITION AND UTILITIES RELOCATION................................................................ 39
7.3 RESETTLEMENT ACTION PLAN (RAP) IMPLEMENTATION .............................................. 39
7.4 OUTSTANDING RESETTLEMENT ACTION PLAN (RAP) ISSUES.................................. 39
7.5 SUBCONTRACTING AND COMPLIANCE WITH ESMP IMPLEMENTATION PLAN ..................... 39
7.6 CORRESPONDENCE................................................................................................................ 39
7.7 STATUS OF AS-BUILT DRAWINGS ......................................................................................... 39
7.8 RECORD AND MINUTES OF MEETINGS .................................................................................. 39
7.8.1 Minutes of Monthly Site Meeting................................................................................................... 39
7.8.2 Minutes of Technical Meeting........................................................................................................ 39
7.8.3 Minutes of EHS .............................................................................................................................. 39
Rehabilitation of Road N14 between Lichinga and Litunde
Construction of Seven Bridges between Litunde and Marrupa.
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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7.9 VISITS.................................................................................................................................... 40
7.10 PHOTOGRAPHIC RECORD ...................................................................................................... 40
8 RISKS AND MITIGATION MEASURES .............................................................................................. 42
8.1 RISKS TO SUCCESSFUL PROJECT IMPLEMENTATION ............................................. 42
9 SUPERVISION SERVICES ..................................................................................................................... 44
9.1 CONSULTANCY CONTRACT DETAIL...................................................................................... 44
9.2 ENGINEER’S ORGANIZATIONAL STRUCTURE........................................................................ 44
9.2.1 Organizational Structure and Staffing............................................................................................. 44
9.3 ENGINEER’S REPORTING PERIOD ACTIVITY ......................................................................... 45
9.3.1 General Supervision Activities ....................................................................................................... 45
9.4 FINANCIAL DATA, INVOICING, ESTIMATE TO COMPLETION ................................................. 45
9.4.1 Invoices to Date .............................................................................................................................. 45
9.4.2 Invoice Payment Status................................................................................................................... 46
9.4.3 Contract Sum Adjustment............................................................................................................... 46
9.4.4 Claims............................................................................................................................................. 46
9.4.5 Deliverables and Timing................................................................................................................. 46
9.5 SUPERVISION SERVICE PERFORMANCE REVIEW................................................................... 46
9.5.1 Factors Affecting Performance....................................................................................................... 46
9.5.2 Engineer’s Programme Review ...................................................................................................... 47
9.5.3 Engineer´s Recommendations. ....................................................................................................... 47
Rehabilitation of Road N14 between Lichinga and Litunde
Construction of Seven Bridges between Litunde and Marrupa.
Page iv of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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LIST OF APPENDICES
APPENDIX 1.1 - PROJECT LOCATION MAP
APPENDIX 2.1 - CULVERT SCHEDULE
APPENDIX 3.1 - FINANCIAL PROGRESS, STATUS OF INVOICE AND S-CURVE
APPENDIX 3.2 - CLAIMS REGISTER
APPENDIX 3.3 - SCHEDULE OF STE INSTRUCTION
APPENDIX 4 .1 - CONTRACTORS ORGANIZATIONAL CHART
APPENDIX 4 .2 - EQUIPMENT MOBILIZATION
APPENDIX 4 .3 - LABOUR RETURN
APPENDIX 5 .1 - SCHEDULE OF REQUESTS FOR INSPECTION
APPENDIX 5 .2 - SUMMARY OF LABORATORY TEST RESULTS
APPENDIX 5 .2 - SOURCE OF MATERIAL AND APPROVAL STATUS
APPENDIX 6. 1 - ACCIDENT/INCIDENT MONITORING RECORD
APPENDIX 6.2 - HIV/AIDS AWARENESS AND PREVENTION
APPENDIX 7.1 - WEATHER RECORD
APPENDIX 7.2 - RESETTLEMENT ACTION PLAN
APPENDIX 7.3 - CORRESPONDENCES REGISTER & IMPORTANT CORRESPONDENCES
APPENDIX 7.4 - MINUTES OF TECHNICAL & MONTHLY PROGRESS SITE MEETINGS
APPENDIX 7.5 - MINUTES OF OTHER MEETING
APPENDIX 7.6 - PROJECT PHOTOGRAPHS
APPENDIX 8.1 - ENGINEER’S ORGANIZATIONAL CHART
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
Page 5 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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SECTION 1: INTRODUCTION
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
Page 6 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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1 INTRODUCTION
1.1 REPORT STRUCTURE
This report is structured as follows:
Section 1: describes the report layout, gives the project overview, describes the works and
presents the Contract data,
Section 2: provides a detailed analysis of the physical progress of the works; evaluates the
critical path activities and recommends mitigation measures to counter any
slippages,
Section 3: presents the project’s current and projected financial status,
Section 4: presents issues related to contract administration, contractor’s superintendence,
contract records, site instructions and orders,
Section 5: reports on project quality assurance and control issues,
Section 6: provides information on the status of the Environmental, Health and Safety matters
on the project,
Section 7: reports on the ancillary activities of the project,
Section 8: analyses current risks and presents recommendations for mitigation measures, and
Section 9: reports on the Engineer’s project supervision activities during the reporting period.
1.2 PROJECT OVERVIEW AND DESCRIPTION OF THE WORKS
1.2.1 Overview
Lichinga to Litunde Road Rehabilitation Project stretches for approximately 66 km between
the roundabout in Lulimile suburb of Lichinga and Litunde in Niassa Province; refer to project
location map under Appendix 1-1.
The road is being upgraded by means of widening and strengthening and widening and
resealing of the existing carriageway. The rehabilitated carriageway width will generally
provide for 2 x 3.5m wide traffic lanes, 2 x 0.5m sealed shoulders and 2 x 1.0m cement
stabilized gravel shoulders.
The stretch between Lichinga and Litunde is subdivided in three distinct sections:
1. The first 7 km section, km 0+000 to km 7+140, is an existing 6 m wide surfaced road
that is in fair condition and is to be widened and to receive double seal surface treatment
(DBST) as reseal.
2. From km 7+140 to km 57+870 exists a 4 m wide surfaced road that was resealed not
long ago and that is also in fair condition. In this section the pavement is to be
strengthened, widened and DBST surfaced.
3. From km 57+870 to km 66+200 the road has a width of 6.1 m to km 7.5, that in some
stretches widens to 8 m, with a paved surface in good condition. This section is to be
widened and resealed.
The work consists also of five post stressed girder and slab, one three span and four single span,
bridges that locate outside the project road, but along the same route, between Litunde and
Marrupa.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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The road between Litunde and Marrupa had been upgraded recently to paved standard. In this
section of the road five bridges, seven bridges as stated in the Contract, are to be constructed
and the approaches widened to a width of 8.0 m.
1.2.2 General Works
The main activities carried out under this item of the contract are:
• Establishment on site of camp, offices, stores and plant including removal on
completion of works.
• Provision of offices, housing, transport and communications for the Engineer’s
supervisory staff,
• Provision of a joint laboratory,
1.2.3 Road Works
The road works included in this contract consist mainly of the following:
• Clearing and grubbing of the road reserve.
• Setting out of the works, including level control and measurement of the works.
• Mass earthworks including rock fill and pioneer layer,
• Construction of concrete lined drains, chutes, inlet and outlet structure, subsoil drainage
systems, open channel and concrete kerbs.
• Construction of selected layer, cement stabilized gravel subbase and base layer
consisting of 50% gravel and 50% crushed stone mix, required to rehabilitate the
existing road.
• Construction of prime coat and double seal surfacing
• Construction of ancillary works including stone pitching, gabions, road markings, road
signs, marker and kilometre posts, guardrails and landscaping and grassing.
• Accommodation of traffic and construction of diversions where required.
• Maintenance of the works where required.
1.2.4 Drainage Works
As per design drawing recommendations for drainage, structures are as follows:
Total No. of Culverts = 56
New Culverts = 7
Replaced = 2
Extension Required = 47
1.2.5 Bridge Works
There are a total of five High Level Double Carriage (HLDC) bridges along the same route but
outside the project road section between Litunde and Marrupa which consist of post stressed
girder and slab as shown in Table 1.1 below.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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Table 1.1: Bridges Details
Bridge Name
Location
from km
66+200
Location
from km
0+000
Type Span
Messenguesse km 199+557 km 265+757
Single Span Post stressed
Girder & Slab
35m
Lureco km 166+444 km 232+644
Single Span Post stressed
Girder & Slab
40m
Necoleze km 114+508 km 180+708
Single Span Post stressed
Girder & Slab
35m
Uriate km 99+997 km 166+197
Single Span Post stressed
Girder & Slab
35m
Lugenda km 83+026 km 149+226
Three Span Post stressed
Girder & Slab
3x40 , Total
Length = 120
m
All the bridges are to be constructed adjacent to existing crossings, outside the existing
alignment and at a raised level (HLDC) which will result in mass earthworks for the
construction of abutment embankment fills after realignment.
The bridge railings are designed to be constructed in reinforced concrete.
1.3 CONTRACT DETAILS
Contract Name The Rehabilitation of Road N14 between Litunde to Lichinga (66 km) and the
Construction of Seven Bridges between Litunde and Marrupa in Niassa
Province, Mozambique
Contract No. 680/DIPRO/2008
Contract Amount MZM 1,271,280,675.49 (One Billion Two Hundred Seventy One Million Two
Hundred Eighty Thousand Six Hundred Seventy Five Meticais and Forty Nine
Cents), inclusive of contingencies and IVA
Currency Proportion 80% Foreign Portion (Euro); 20 % Local Portion (Meticais); Exchange Rate 1
Euro = MZM 37.79
Employer Administração Nacional de Estradas
Contractor CMC/CMCAA Joint Venture, Maputo, Mozambique
Consultant at commencement
of the works
SNC- Lavalin International Inc. CANADA
Consultant after
recommencement of
suspended works
CPG-Civil and Planning Group since March 2015
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
Page 9 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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Date of Letter of Acceptance 1st
February 2011
Date of Commencement 20th
February 2012
Duration of Contract 24 Months, 731 days
Expected Date of Completion 20th
February 2014
Time Elapsed to Date 1348 days (31 October, 2015)
Extension of Time TBA
Revised Completion Date TBA
Estimated Contract Price to
Date
€ 33,640,663.55
1.4 STATUS OF GUARANTEES AND INSURANCES
Table 1.2: Contract Guarantees and Insurance Details
Item Ref. No Date
Effected
Bank/Insurance Company Amount
(MZM)
Amount
(Euro)
End/Release
Date
Remarks
Performance
Guarantee
No.
01GR8999/6027356
23rd
Feb.
2011
Bank Intesa Sanpaolo SpA
c/o Banca Infrastructtura
Innovazione e Sviluppo
SpA, Via Montebello,
18 20121 Milano, Italy.
25,425,613.51 2,691,253.08 28 days from
the date of issue
of the certificate
of completion,
foreseen on 4th
April 2014
Expired
Amendment No. 01 to
Performance
Guarantee No.
01GR8999/6027356
19
March
2014
28 days from
the date of issue
of the certificate
of completion,
foreseen on 30th
November 2015
Must follow
contract
completion date
according to
contractor’s
current works
programme.
Advance
Payment
Guarantee
No.
01GR8999/6027562
4th
March
2011.
Bank Intesa Sanpaolo SpA
c/o Banca Infrastructtura
Innovazione e Sviluppo
SpA, Via Montebello, 18
20121 Milano, Italy.
50,851,227.02 5,382,506.17 Until full
repayment
Until full
repayment to
ANE
Contract
Works and
Contractors
Public
Liability
Insurance
CAR Policy No.
12.000504
19th
May
2011
EmpresaMoçambicana de
Seguros
Contract
Value , etc
31st
December
2015
Policy shall
remain in full
force and effect
for additional
period
necessary.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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SECTION 2: PHYSICAL PROGRESS OF WORKS
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
Page 11 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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2 PHYSICAL PROGRESS OF WORKS
2.1 OVERALL PROGRESS SUMMARY
Following suspension of the works in March 2014, partial works activities were resumed on 4th
May 2015. These activities included only layer works up to subbase level without stabilization.
Full resumption of the works was undertaken only in early July 2015. The cumulative progress
of the construction works is therefore generally as achieved by the Contractor in since early
July 2015 until end of October 2015 as shown in Table 2.1 below.
Table 2.1: Progress Summary
Works
Component
Start End Total
(km)
% Complete (*) and Remarks
Progress: Overall (All Works) 77.44%
Road Works
Subgrade 0+000 57+870 57.870 100.00
62+120 66+180 4.06 99.51
Total 61.930 99.97%
Cement Stab. S-
Base
0+000 47+860 47.860 72.30%
Cement Stabilized
Base
0+000 7+140 7.14 Completed but traffic and rain
damaged; both rhs and lhs shoulders
7+140 10+900 3.76
10+900 11+440 0.54
Base material spread, but not
completed due to railway line
crossing and associated levels issue.
11+440 23+350 11.91
23+350 25+860 2.510 Section rectified
25+860 44+620 18.760
Total completed 44.12 71.22%
Prime Coat 0+000 7+140 7.14
7+140 10+900 3.76
10+900 11+440 0.54
Base material spread, but not
completed due to railway line
crossing and associated levels issue.
11+440 23+350 11.91
23+350 25+860 2.51
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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25+860 35+720 9.86
35+720 44+620 8.90
Total Completed 44.08 71.15%
1st
Seal 0+000 0+900 0.900
0+900 7+140 Work not yet done
66.2 7+140 10+900 3.760
10+900 11+440 Work not yet done
11+440 23+350 11.900
23+350 37+520 14.17
Total Completed 30.73 46.42%
2nd
Seal 0+000 0+900 0.900
0+900 7+140 Work not yet done
66.2 7+140 10+900 3.760
10+900 11+440 Work not yet done
11+440 29+100 17.660
Total Completed 22.32 33.72%
Box and PIPE Culvert Works
Culvert works
TBA Culvert construction works not yet
fully commenced exception being
one new culvert at km 45+038.
Bridge Works
Lugenda 94.00%
Uriate 91.00%
Necoleze 83.00%
Lureco 81.00%
Messenguele 74.00%
Material
Crushed Stone (m3) 20000
Crushed stone- (m3) 13000
9.5 mm (m3) 1800
9.5 mm precoated (m3) 285
19.0 mm (m3) 6000
(*) Note: Road subdivided in three sections
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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1. km 0+000 to km 7+140 (7.14 km), is an existing 6 m wide surfaced road that requires
widening to 10.0 m with 1.0 m wide unsurfaced shoulder on each side and resealing.
2. From km 7+140 to km 57+870 and km 62+120 to km 66+200 (54.810 km) exists a 4
m to 4.5 m and 6 m wide road that requires pavement reconstruction and widening to
10.0 m with 1.0 m wide unsurfaced shoulder on each side.
3. From km 57+870 to km 62+120 (4.25 km) the existing road has a width of 6.1 m to
7.5m that in some places widens to 8 m, and requires also widening according to site
condition and resealing.
2.2 PROGRESS OF CULVERT CONSTRUCTION
Progress of culvert construction is as depicted in the culvert schedule presented under Appendix
2.1
2.3 PLANNED VS. ACTUAL PROGRESS BY WORKS COMPONENT
Table 2.2 Below gives current progress details.
Table 2.2: Planned vs. Actual Progress – 31 October 2015 (**)
Activity Planned
%
Actual
%
Lead
/Delay
Comments
Clearing and Grubbing 100 100.00 Work was completed only
early October 2015; was to
be completed on 25/6/15
Earthworks (road widening / fill) 100 99.97 Work was completed only
delayed in early October
2015; was to be completed on
31/8/15
Cement Treated Sub-base 100 72.30 Delay Work was to be completed on
29/10/15
Cement treated crushed stone-gravel
mix base
100 71.15 Lead Work is to be completed on
3/12/15
Prime (MC 30) 100 71.15 Lead Work is to be completed on
26/12/15
First Seal (19mm ) 100 46.42 Lead Work is to be completed on
21/12/15
Second Seal (9.5mm) 100 33.72 Lead Work was to be completed on
22/12/15
Culvert/Rehabilitation/Replacement/
New works (structural only)
100 Culvert extension work not
yet commenced. One new
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of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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culvert completed
Bridge works
Lugenda Bridge 100 94.00 Delay Work was to be completed on
28/8/15
Uriate Bridge 100 91.00 Delay Work was to be completed on
21/10/15
Necoleze Bridge 100 83.00 Lead Work is to be completed on
18/2/16
Lureco Bridge 100 81.00 Delay Work was to be completed on
26/10/15
Messenguele Bridge 100 74.00 Lead Work is to be completed on
12/12/15
Quarry Production for Crushed
Stone Base.
Crushed Stone Base 100 TBA 20000
Crushed stone-gravel mix 100 TBA 13000
(**) The contractor submitted a revised program on 4th
October 2015 to replace the June
tentative Program. According to this current program and as can be observed from the above
the Contractor is behind schedule in construction of sub-base and in construction of Lugenda,
Uriate and Necoleze Bridges. During the review period production has been negiligible This
was mainly due to unavailability of cement for the sub-base. There was also shortage of diesel
internitently caused by cash flow problem. The Contractor needs to submit another revised
program to reflect the real progress.
2.3.1 Survey &Setting out
During the review period survey activities consisted mainly of checks on Subgrade, sub-base
and base for the purpose of compliance with the permissible level tolerance limits, setting out
works on abutment embankment slopes and concrete lined side drains. All survey works
concerning the road alignment and cross sections of the road have been completed.
2.3.2 Traffic Management
The status of Traffic Management is satisfactory with traffic management signs now being
erected as necessary despite the problem faced with vandalism.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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2.3.3 Materials Laboratory
The Materials Laboratory has been fully operational over the review period with all equipment
supplied to the contract specifications and being in satisfactory condition and having been
calibrated at project resumption. Further equipment calibration is being done as and when
necessary..
2.3.4 Engineer’s Facilities
The Engineer’s houses and offices are satisfactory. Occupation of the same has been effected
as necessary.
The following project vehicles are available to the Engineer
• 1 x 3000 diesel LWB Four by four double cab Toyota Raider.
• 2 x NP 300 Nissan double cab four by four.
• 2 x 3000 diesel LWB four by Four single cab Toyota Raider.
• 2 x NP 300 Nissan single cab four by four
2.3.5 Major Equipment Mobilization Status
Table 2.5 below summarises the Major equipment mobilisation status as at the end of October,
2015.
Table 2-5: Major Equipment Mobilization Status
Item
No
Type Minimum
Requirement
by the
Contract
Actual by
Contractor
Actual
cw(**)
Minimum
Requirement
Remarks
1 Motorised
grader
4 10 +6 1.5 BD; 1 ID;
1 Scrap;
2 Dozer 1 10 +9 3 BD
3 Excavator 3 11 +8 4 BD
5 Front end
loader
3 10 +7 4 BD
6 Tipper
>10m3
15 34 +19 6 BD
7 Water
bowser >
7Kl
6 14 +8
1 BD
8 Vibratory
Roller >20t
4 11 +7 1BD
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
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Note:
(**) cw = compared with
BD = Breakdown
2.3.6 Drainage Structures & Erosion Protection Works
• Due to the highly erodible nature of the soils encountered along the project, erosion
protection works are critical. The contractor is being instructed accordingly as the
works progress.
• The need for subsoil drainage at varying locations of the road is being assessed and
instructions being issued as necessary.
9 Pneumatic
Roller
4 3 -1 1 BD
10 Crusher 1 1 +0 Consisting
primary,
secondary and
tertiary and
two screens.
BD for one
Week
11 Concrete
mixer
trucks
3 +3
Mobile
mixer 250
ltr and 350
ltr.
2 +2
12 Recycler 5 +5 All not capable
of spraying
water during
mixing. 2 BD
13 Chip
spreader
2 2 0 1 BD
14 Mechanical
Broom
2 +2
15 Bitumen
Distributor
2 3 +1 1 not in use
Total No.
of Items
45 121 76 168.9%
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2.3.7 Railway Crossing
The stabilization works of the base layer and surfacing of the section km 10+900 to km 11+440
could not be completed due to issues concerning level differences between the finished road
level and the levels at which the railway lines were crossing. This had to be discussed with
Corridor de Desenvolvimento de Norte (CDN) and Vale. This discussion was concluded on
29th
September 2015 and the two organizations have now given their concent that the road can
be constructed at the current design levels. The Contractor had been instructed to proceed with
the construction works in this section.
2.3.8 Clearing and Grubbing
This activity has been completed satisfactorily up to chainage 66+200.
2.3.9 Earthworks
Earthwork has progressed satisfactorily up to chainage 66+180
2.3.10 Cement Stabilized Sub base
The status of the progress on the construction of cement stabilized sub-base layer is at 47+860
2.3.11 Cement stabilized Base
Construction of the base layer consists of mechanical and chemical stabilization of natural
gravel with 50 % crushed stone material and generally stabilized by 2,5% cement. The progress
of construction works is at chainage 44+620.
2.3.12 Quarry Production
Production of crushed stone materials has been ongoing as necessary. Quantities are given
above.
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SECTION 3: FINANCIAL REPORT
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3 FINANCIAL REPORT
3.1 ACCEPTED CONTRACT AMOUNT (ACA) BREAKDOWN
Table 3-1: Accepted Contract Amount Breakdown
Bill Description Amount (MZM) % of
ACA
A Road Works 766,214,271.59 70.81
B Bridges
Messenguele Bridge 43,438,311.37 4.014
Loreco Bridge 46,171,757.31 4.267
Necoleze Bridge 65,609,291.38 6.063
Uriate 57,102,058.95 5.277
Lugenda 91,623,152.16 8.467
C Daywork 8,676,699.12 0.802
D Social 3,289,650.06 0.304
Total (excluding IVA) 1,082,125,191.94 100%
3.2 ESTIMATED VALUE OF WORKS COMPLETED TO DATE
Table 3.2: Value of Works Achieved to Date (Engineer’s Estimate)
Bill Description Amount (ZMZ) Amountspent to
Date (ZMZ)
%
A Road Works 766,214,271.59 638,935,000.31 83.38%
B Bridges
Messenguele Bridge 43,438,311.37 28,165,285.97 64.84%
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Loreco Bridge 46,171,757.31 33,654,327.92 73.20%
Necoleze Bridge 65,609,291.38 31,226,855.98 47.60%
Uriate 57,102,058.95 31,419,716.72 55.02%
Lugenda 91,623,152.16 74,929,225.33 81.78%
C Daywork 8,676,699.12 62,120.34 0.72%
D Social 3,289,650.06 3,289,650.06 100.00%
Total (excluding IVA) 1,082,125,191.94 841,825,045.25 77.8%
Total as % of Accepted Contract
Amount
77.8%
3.3 CONTRACTOR´S STATEMENTS
For the review period the Contractor submitted the following Statement by way letter reference
Prot.No.: 993-15-CMCAAJV-RL-AP-CPG dated 31st
October 2015.
• Statement No.23 over an amount of MZM 368,544,824.12 and Euro 28,892,
286.59 for the period 21st
September to 20th
October 2015.
3.4 INTERIM PAYMENT CERTIFICATES
For the review period the Engineer issued Interim Payment Certificate:
1. IPC No.18 for an amount of MZM 57,416,571.65 on Statement No.23 for the period
between 21st
September to 20th
October 2015.
Details of IPCs issued to date are given in Table 3.6 at the end of this section of the report.
3.5 PAYMENTS TO CONTRACTOR
All interim payment certufificates issued to date are listed in Table 3.6 presented at the end of
this section. All payments are done up to and including IPC 15. The last date for payment of IPC
16 was 27th
October 2015 and therefore expired. It is likely IPC 16 will attract interest charges.
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3.6 PROVISIONAL SUMS EXPENDED
Table 3.3: Provisional Sums Expended to Date
Bill Item Prov. Sum
Amount
(MZM)
Expenditure
to Date
(MZM)
Balance ($)
B13.03: Compensation for material
damage suffered by the local
population
625,000.00 227,025.00 397,975.00
B13.05: Payment to DRB 750,000.00 976,582.80 -226,582.80
B14.07: Rented and hotel
accommodation
1,770,000.00 1,905,920.04 -135,920.04
B14.15:The provision of furniture,
appliances and additional appliances
212,400.00 509,693.04 -297,293.04
B14.17: Uninterrupted power supply
(UPS)
129,800.00 136,408.00 -6,608.00
15.08:Repairs, alterations and/or
additions to existing roads used as
diversions
200,000.00 80,000.00 120,000.00
61.01: Additional Foundation
Investigation: Messenguele Bridge
354,000.00 729,609.95 -375,609.95
61.01: Additional Foundation
Investigation: Loreco Bridge
354,000.00 689,118.58 -335,118.58
61.01: Additional Foundation
Investigation: Necoleze Bridge
354,000.00 669,116.40 -315,116.40
61.01: Additional Foundation
Investigation: Uriate Bridge
354,000.00 629,946.92 -275,946.92
61.01: Additional Foundation
Investigation: Lugenda Bridge
354,000.00 655,201.84 -301,201.84
100.3: HIV/AIDS Training 1,180,000.00 1,180,000.00 -
Total 6,637,200.17 8,388,622.90 -1,751,422.73
DW: Daywork 8,676,699.12 62,120.34 8,614,578.78
Social 2,109,650.06 2,712,407.22 -602,757.16
Total 10,786,349.18 2,774,527.56 8,011,821.62
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3.7 PRIME COST SUMS EXPENDED
Table 3.4: Prime Cost Amounts Expended to Date
Bill Item Prov. Sum
Amount
(MZM)
Expenditure
to Date
(MZM)
Balance
(MZM)
B14.03: Telephone and radios for
Engineer
1,416,000.00 1,449,117.51 -33,117.51
B14.16:Supply of Office Stationary 76,700.00 675,425.75 -598,725.75
25.06:Provision of vegetation destroyer
and ant poison
4720.08 0.00 4,720.08
71.02: Special tests requested by
Engineer
118,000.00 0.00 118,000.00
Total 1,615,420.08 2,124,543.26 -509,123.18
3.8 RETENTION MONEY
An amount of MZM 105, 956, 577. 30 has been retained until the end of the review period; this
represents the amount withheld up to IPC No.18.
Details of retentions made to date are given in Table 3.6 in this section of the report.
3.9 ACCEPTED CONTRACT AMOUNT ADJUSTMENT
The following table gives a breakdown of the anticipated Final Contract Sum following review
of the Accepted Contract Amount (inclusive of provisional sums, prime cost items,
contingencies and IVA) accounting for variations, claims, Contract Price Adjustment and cost of
time extension.
Table 3.5: Estimated Final Contract Sum
Item Accepted
Contract
Amt. (€)
Final Contract
Sum Amt. (€)
Difference
Accepted Contract BoQ Value 33,640,663.54 33,640,663.54 NIL
Variation Orders No. 1 TBA -
Approved Claims TBA -
Extension of Time Costs TBA -
Contract Price Adjustment 5,761,861.000 -
Totals 33,640,663.54 39,402,252.54 -
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3.10 CLAIMS REVIEW
3.10.1 Employer Claims
There were no Claims from the Employer that were known to the CPG Team at the time of
reporting.
3.10.2 Contractor Claims and Notices
To date the Contractor has submitted a total of 6 notices and has 6 Claims. Engineer’s opinion
concerning claims 2 and 5 is presented under Appendix 3.2. An Extension of Time resulting
from Claims 2 and 5 in a number of 166 days had been included in Certificate No. 18 following
an Authorization by Administração Nacional de Estradas.
3.11 INSTRUCTIONS AND ORDERS
3.11.1 Site Instructions
Register of Site Instructions issued by CPG is presented under Appendix 3.3
3.11.2 Provisional Sum Orders
Provisional Sum expended to date is as shown in Table 3.3 above.
3.11.3 Variation Orders
There is a Variation Order issued before suspension of the works. Details of this Variation
Order will be given after thorough study and a register shall be set up.
3.12 MATERIAL ON SITE
The status of materials on site for the review period ending on 31 October 2015 is as shown
here below.
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MONTHLY STATEMENT Nº 23 MATERIALS ON SITE (MOS) PERIOD: 21 Sept to 20 October 2015
Unit Rate Previous This Month To Date Previous This Month To Date
1 Cimpor Cement (Cimentos de Mozambique) bags 501.54 13,875.00 -13,875.00 0.00 6,958,867.50 -6,958,867.50 0.00
2 Rapid Setting Cement bags 550.01 0.00 0.00 0.00 0.00 0.00 0.00
3 Pre-cast Kerbs Fig. 7 No 283.95 1,246.00 0.00 1,246.00 353,797.95 0.00 353,797.95
4 Pre-cast Kerbs Fig. 8 No 283.95 314.00 0.00 314.00 89,159.36 0.00 89,159.36
5 Pre-cast Kilometer Posts No 1,528.59 66.00 0.00 66.00 100,887.00 0.00 100,887.00
6 Pre-cast 5 Kilometer Posts No 1,528.59 15.00 0.00 15.00 22,928.86 0.00 22,928.86
7 Crushed Stone base m3 383.59 10,190.38 6,514.58 16,704.96 3,908,903.63 2,498,912.25 6,407,815.88
8 19mm stone m3 1,225.64 2,857.26 293.33 3,150.59 3,501,964.51 359,516.20 3,861,480.70
9 9.5mm stone m3 1,225.64 2,341.75 164.32 2,506.07 2,870,136.21 201,396.73 3,071,532.93
10 Bitumen 80/100 Ton 27,606.90 160.014 0.00 160.01 4,453,528.39 0.00 4,453,528.39
11 m2 10.17 2,790.00 0.00 2,790.00 112,814.72 0.00 112,814.72
12 No 1,943.70 1,284.81 -968.81 316.00 2,497,289.51 -1,883,080.31 614,209.20
13 Timber Posts 1,8X150-175mm No 297.83 0.00 426.00 426.00 0.00 126,873.45 126,873.45
14 No 67.29 0.00 426.00 426.00 0.00 28,664.90 28,664.90
15 No 88.29 0.00 426.00 426.00 0.00 37,612.82 37,612.82
13 Geotextile Kaymat U24 (150mx5m) No 17,784.00 9.09 2.91 12.00 161,728.59 51,679.41 213,408.00
14 No 485.93 1,471.56 -698.56 773.00 715,067.97 -339,447.95 375,620.03
16 Gabions Boxes 2,0X1X1 Long Mesh No 956.18 119.28 325.72 445.00 114,052.12 311,445.76 425,497.88
17 Gabions Boxes 3,0X1X1 Long Mesh No 564.30 0.00 102.00 102.00 0.00 57,558.60 57,558.60
18 No Fines units 500 x 500 x 150mm in class No 165.30 6,440.00 -1,456.00 4,984.00 1,064,530.52 -240,676.47 823,854.06
19 Ton 17,791.53 65.84 -8.14 57.70 1,171,394.47 -144,823.07 1,026,571.40
18 Welded Mesh ref.395 (6mx2.5) No 2,000.00 234.00 -126.00 108.00 468,000.00 -252,000.00 216,000.00
19 Welded Mesh ref.245 (6mx2.5) No 1,240.00 0.00 400.00 400.00 0.00 496,000.00 496,000.00
20 Modified Bittumen Ton 34,497.30 109.18 -109.18 0.00 4,224,546.23 -3,766,415.57 458,130.67
21 Colocote in Drums Ton 43,441.43 26.00 0.00 26.00 1,129,477.18 0.00 1,129,477.18
22 Chryso Aditivs (1000 litre Containers) No 25,108.50 1.00 1.00 2.00 258,916.80 25,108.50 284,025.30
23 Armco galvanized Pipe No 4,335.71 41.13 -21.13 20.00 178,339.25 -91,625.15 86,714.10
TOTAL VALUE OFMATERIALS ON SITE (MOS) 34,356,330.77 -9,482,167.41 24,874,163.37
DEDUCT : 25%OFVALUE OFMATERIALS ON SITE 8,589,082.69 -2,370,541.85 6,218,540.84
TOTAL VALUE OFEXTRA WORK TO CARRY FORWARD TO SUMMARY STATEMENT 25,767,248.08 -7,111,625.56 18,655,622.53
Item No Description
Rates Quantities Amounts (Mzm)
MATERIALS ON SITE (MOS)
Polyethlene Sheeting 30mX3m
Guard-Rails 3,81mx2.6mm
Spacer Block for guardrails
Bolt-Post 350 INCL WASHER
Gabions Matresses 2X1X0,30
Reinforcing Steel Bars
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CPG-Civil & Planning Group 25 Monthly Progress Report No 19: October 2015
Table 3.6: Interim Payment Certificates
Certificates Date Work done Claims Psums CPA Local CPA Euro MoS Retention
Advance Payment
Repayment
VAT Total
Cert. 00 11-Mar-11 238,067,542.87 16,188,592.92 254,256,135.79
Cert. 01C R3 6-Feb-13 56,032,074.65 3,177,420.90 5,628,197.77 13,331,778.76 (7,816,947.21) 0.00 5,315,524.10 75,668,048.97
Cert. 02B R1 31-May-13 63,911,826.73 525,244.86 7,064,292.25 14,836,228.53 985,959.00 (8,732,355.14) 0.00 5,938,001.49 84,529,197.73
Cert. 03A 19-Jul-13 44,424,859.24 261,602.90 5,927,450.99 9,669,055.74 9,036,587.89 (6,931,955.68) 0.00 4,713,729.86 67,101,330.94
Cert. 04 3-Sep-13 35,679,710.62 262,603.55 4,206,645.01 8,141,544.22 3,145,719.89 (5,143,622.33) 0.00 3,497,663.18 49,790,264.14
Cert. 05 3-Oct-13 33,062,921.78 193,105.41 3,615,313.28 6,468,664.81 1,058,498.60 (4,439,850.39) 0.00 3,019,098.26 42,977,751.76
Cert. 06A 25-Nov-13 19,242,671.53 16,340.64 1,755,309.07 2,682,797.83 (1,921,319.27) (2,177,579.98) 0.00 1,480,754.39 21,078,974.21
Cert. 07 15-Jan-14 26,713,619.29 2,344,813.28 2,847,198.21 4,304,508.56 277,656.24 (2,390,469.32) (4,358,764.89) 2,184,774.09 31,923,335.46
Cert. 08 8-Mar-14 24,260,591.90 199,901.93 4,385,099.61 5,566,782.91 13,866,877.78 (3,441,237.64) (7,724,017.82) 2,757,756.07 39,871,754.74
Cert. 09 8-Apr-14 21,123,008.47 2,942,598.75 3,882,872.41 5,869,453.37 (2,794,847.96) (6,670,122.65) 1,846,051.10 26,199,013.49
Cert. 10 30-May-14 25,653,761.99 3,063,995.72 4,253,191.31 3,071,967.13 (3,297,094.90) (12,917,990.38) 1,572,494.95 21,400,325.82
Cert. 11A 7-Jul-14 29,044,691.62 3,827,816.58 5,555,667.77 5,978,526.05 (3,842,817.60) (9,171,593.89) 2,395,987.35 33,788,277.89
Cert. 12 2-Sep-14 72,897,305.98 8,094,732.89 10,989,786.63 (2,113,508.96) (9,198,182.55) (23,019,162.83) 4,545,742.45 62,196,713.61
Cert. 13 2-Oct-14 44,160,462.80 4,355,307.12 6,790,779.06 (3,779,139.62) (5,530,654.90) (13,944,779.85) 2,555,618.81 34,607,593.42
Cert. 14 4-Mar-15 121,561,415.16 12,136,526.21 18,890,003.73 (7,872,951.75) (15,258,794.51) (44,839,526.90) 6,791,531.72 91,408,203.66
Cert. 15 28-Jul-15 30,769,004.74 3,807,439.66 1,499,357.79 (285,329.89) (3,607,580.22) (10,257,461.90) 1,736,244.71 23,661,674.89
Cert. 16 26-Aug-15 48,218,247.75 6,377,799.35 2,826,104.98 917,975.43 (5,742,215.21) (16,074,515.37) 2,874,061.63 39,397,458.56
Cert. 17 3-Oct-15 80,671,266.34 9,985,438.40 1,593,483.59 (2,469,723.82) (9,225,018.83) (26,893,376.90) 4,276,321.96 57,938,390.73
Cert. 18 31-Oct-15 57,416,571.65 6,116,433.25 320,524.61 (7,111,625.56) (6,385,352.95) (19,140,960.24) 2,556,864.17 33,772,454.93
Cert. 19
834,844,012.24 6,981,033.47 96,137,594.11 121,603,133.25 18,655,622.51 (105,956,577.30) 43,055,269.24 76,246,813.21 1,091,566,900.73
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
SECTION 4: CONTRACT ADMINISTRATION
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
4 CONTRACT ADMINISTRATION
4.1 CONTRACT SUPERINTENDENCE AND CHANGES
The Contractor´s key staff in attendance on the site during the reporting period are as presented
here below in Table 4-1.
Table 4-1: Contractor´s Key Staff
Ord. Name Function Nacionalidade
1 Alberto Piras Contractor Representative Italian
2 Anteneh Mamo Wolde Mechanic Ethiopian
3 Antonio Oliveira Fernando Ferreira Quantity Surveyor Portuguese
4 Domingos Costa Workshop Manager Moz./Portuguese
5 Fernando Alves Rajado Eletrician Portuguese
6 Jay Bernardo Administrative Manager Philippine
7 Marlon Estrada Fuel Controller Philippine
8 Taib Hbabou Earthmoving Supervisor Moroccan
9 Tamirat Chekol Mechanic Ethiopian
10 Twaibu Kamsuli Laboratory Assistant Manager Malawian
11 Luigi Fumagalli Production Manager Italian
12 Gabriele Lazzari Administrative Manager Italian
13 Kouka Mananga Concrete Foreman Congolese
14 Gianluca de Lorenzo Warehouse Manager Italian
15 Bana Abderrahman Earthmoving Supervisor Moroccan
16 Roseller Roxas Surveyor Manager Philippine
17 Gianni Baldisser Concrete Foreman Italian
18 Martins Gonçalo Workshop Manager Portuguese
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4.2 CONTRACTOR’S ORGANIZATIONAL CHART
The Contractor’s organizational Charts will be presented as and when compilation of the same is
completed and submitted by the contractor and will be included as Appendix 4.1.
4.3 CONTRACT RECORDS
4.3.1 Daily Returns
The Daily Returns signed by both the Contractor and the Engineer has been compiled during
the review period.
4.3.2 Mobilization of Equipment
The Contractor has satisfactorily mobilized all equipment to site as per contract requirements.
A list of all equipment on site and their status is as presented under Appendix 4.2
4.3.3 Labour Return
The status of labour returns during the reporting period is as presented in Appendix 4.3.
.
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SECTION 5: QUALITY CONTROL
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
5 QUALITY ASSURANCE
5.1 PROJECT QUALITY ASSURANCE PLAN (PQAP)
The status of the project quality assurance plan will be given once adequate information has been
received.
5.2 IMPLEMENTATION OF CONTRACTOR’S QAP
5.2.1 Quality Control Plan
There are some forms/work sheets in the quality control plan that is being used currently for
the day to day activities in the laboratory, site testing and reporting in general. The Quality
Control Plan is a live document that can be continuously updated during the progress of work.
5.3 GENERAL QUALITY CONTROL
5.3.1 Pre works Compliance Checks
The following are considered to be amongst the pre-work compliance checks
• Health and safety compliance checks
• Environment and social compliance checks
• Labour law compliance checks
• Traffic Management compliance checks
• Material testing facilities and calibration
• Material sources and suitability of materials
• Availability of resources; i.e., office equipment, personnel and office supplies
• Measurement and Survey equipment availability
• Measurements check
• Office facilities
The Contractor and the Engineer will have to work towards fulfilling all the above throughout
the time remaining.
Currently Contractor´s request for inspection for any relevant activity is preceded by the
compliance checks as applicable.
5.3.2 Contractor’s Supervision
The status of most of the components of the Contractor’s Quality Assurance Plan are not yet
known to the current Engineer. The status concerning the Contractor’s Health and Safety
Officer, Environmental Site Officer has not been obvious since recommencement of the works
after suspension. However, laboratory personnel have been engaged in the implementation of
the Quality Control Plan.
5.3.3 Engineer’s Supervision
The current Engineer, Civil and Planning Group (CPG), has been attending to Requests for
Inspection and Approval submitted by the Contractor following completed works activities
carried out on mainly fills, Subgrade, cement stabilized sub-base and base layers, earth and
layerworks on bridge approaches construction works on concrete lined drains and gabion
gravity wall and sampling and testing of materials during the review period.
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Schedule of Requests for Inspection received from the Contractor and Approvals given by the
Engineer`s representative for the review period is presented under Appendix 5-1.
5.4 MATERIAL SAMPLING AND TESTING
The material sampling and the various types of tests conducted during the review period are
described under the relevant sub-sections here below and summaries of tests and approval status
are shown in the schedules presented under Appendix 5-2.
5.4.1 Materials from Borrow pits
Sampling and testing for confirmatory tests on CBR, UCS, ITS, durability, Atterberg Limits
and Linear Shrinkage were carried out for the material that was used for construction of all
layer works. The results submitted have been compliant and written approvals have been given
to the contractor as necessary.
5.4.2 Material from Sub-base and Base Layers
Samples of materials from cement stabilized sub base and base layers worked on during the
report period were tested for Indicators,field and laboratory Density, Optimum Moisture
Content (OMC), Unconfined Compressive Strength (UCS) and Indirect Tensile Strength (ITS)
tests and all test results are compliant.
5.4.3 Aggregates for Surface Dressing
Quality control tests were carried out during the month and all results were acceptable.
5.4.4 Crushed Stone Base Aggregates from Stockpiles and the road
Quality control tests were carried out during the month and all results were acceptable.
5.4.5 Concrete Samples from Construction Site
Concrete sampled from structural members of bridges as shown in Appendix 5.2 were tested
for workability and strength and results were acceptable.
5.4.6 Bitumen Quality
No biumen was received on site over the report period. However previous supplies of Colflex
SE1 bitumen last received in September 2015 and used on site were found acceptable as per
Quality test results submitted by the Contractor and provided by the supplier.
5.4.7 Prime Coat
This activity was was not carried out this month.
5.4.8 Construction of 1st
Seal
This activity was satisfactorily carried out for the section from km 23+500 to km 25+860
5.4.9 Construction of 2nd Seal.
This activity was satisfactorily carried out for the section from km 23+500 to km 29+100
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 5: Quality Control
Page 32 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
5.5 SOURCES OF MATERIALS
The sources of materials that have been identified and approved to date are as shown in the table
included under Appendix 5.3.
5.6 DESIGN MODIFICATION
The Contractor proposed that the modified binder Colflex SE1 specified in the Lichinga Litunde
Road Rehabilitation and Upgrading project to be replaced by the penetration grade bitumen
70/100 of which 330 tons are available at their Montepois Works Yard. The proposal is done
mainly due to the non availability of the SE1 binder at the Lichinga Site because of sever cash
flow problem the Contractor is facing at this point in time. The contractor’s proposal is passed to
the ANE with the Engineer’s recommendation for their consideration.
5.7 ISSUES, PROBLEMS AND SOLUTIONS
5.7.1 Damaged base layer
The following two sections were rejected due to damage during the works suspension period
caused by vehicular traffic and surface run-off during rains.
• The Base sections of the shoulders from chainage 0+900 to 7+140
• The full width base within chainages 23+350 to 25+860
Instructions were issued to the contractor for rectification of both sections following which
the section km 23+350 to km 25+860 had already been rectified during the month of
September 2015.
5.7.2 Railway Crossing
The stabilization works of the base layer and surfacing of the section km 10+150 to km
11+450 could not be completed due to issues concerning level differences between the
finished road level and the levels at which the railway lines were crossing. This had to be
discussed with Corridor de Desenvolvimento de Norte (CDN) and Vale. This discussion was
concluded on 29th September 2015 and the two organizations have now given their consent
that the road can be constructed at the current design levels. Instructions to proceed with the
construction works had been issued to the Contractor early October 2015.
5.7.3 Non-Conformances
The following non-conformances, all caused by the Contractor, were discovered during the
review period.
• Wrong alignment setting out on the Lichinga side approach of Uriate Bridge.
Following the wrong setting out a wrong work was done which now needs
rectification.
• Abutment embankment slope, left hand side on the Lichinga side, was set out
wrongly and the slope is cut to the wrong inclination.
• Wrong design of inserting a left curve between two right curves instead of joining
them with a tangent. Alignment looks aukward. Needs to be changed. But requires
only minimal rectification.
• Wrong alignment setting out on Lichinga side of Lureco bridge approach. Work
commenced on the wrong premise and therefore needs rectification by the Contractor.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety
Page 33 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
SECTION 6: ENVIRONMENT, HEALTH AND SAFETY
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety
Page 34 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
6 ENVIRONMENTAL MONITORING, HEALTH AND SAFETY
6.1 QUALITY ASSURANCE DOCUMENTS
The status of the Project Quality Assurance documents up to end of reporting period will be
reported on as information becomes available:
6.2 ESMP IMPLEMENTATION
6.2.1 EHS Meeting/ Audit/ Inspection
Will be reported on as and when information becomes available
6.2.2 Induction/ Training/ Toolbox Talk/Inspection Monitoring
Will be reported on as and when information becomes available.
6.2.3 Monthly Environmental, Health and Safety Training Session
Will be reported on as and when information becomes available..
6.3 ENVIRONMENT MONITORING
6.3.1 Environmental Baseline Survey Report (EBSR)
Will be reported on as and when information becomes available
6.3.2 Road Reserve
• Anthills
Site Instructions were issued to the Contractor for removal of anthills within the realignment
to Lugenda, Uriate , Nicoleze and Lureco bridge approaches as well as for the main road works
section 23+350 to 66+200 as detailed in Appendix 3.3
6.3.3 Camp site
• Hazardous Substance Management
Will be reported on as information becomes available.
• Waste Management
Will be reported on as information becomes available.
6.3.4 Borrow Pits
The status of the borrow pits during the reporting period is as shown in the table below.
Borrow pits Station Side Status
25+700 RHS In use for Base material
29+960 LHS Not opened due to excessive haul distance
36+640 LHS Not opened, Not required for subgrade
38+400 LHS Used up; Pending rehabilitation
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety
Page 35 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
47+400 LHS Used up; Pending rehabilitation
47+800 LHS In Use for subbase
74+800 LHS Stock piling in progress for subbase and base
154+000 RHS Stock piling in progress for base blending with
crushed stone.
154+000 LHS Pending rehabilitation
171+900 RHS Pending rehabilitation
176+300 LHS Stock piling in progress for subbase and base
186+300 L and In use for fill and preparation for Subbase stock
187+200 LHS No Longer Required
242+200 RHS Not yet opened for sub-base and base
242+200 LHS Not yet opened for fill
276+700 RHS Not yet opened for fill
277+700 LHS Not yet opened for sub-base and base
6.4 SAFETY MONITORING
6.4.1 Accident/ Incident Records
Will be reported on as information becomes available under Appedix 6.1.
6.4.2 Road Safety Campaign
Will be reported on as information becomes available.
6.4.3 Personnel Protective Equipment
All the Contractor’s employees were provided with basic safety equipment. But currently it is
observed that some workers do not use PPE
6.4.4 Fire Extinguisher
Fire extinguishers have been distributed within the Campsite, Engineer’s facilities and the
Quarry including the second camp site at Lugenda and efforts are being made to improve the
current situation.
6.4.5 Traffic Accommodation
The deviation has been satisfactorily constructed between km 23+400 and km 66+200 and is
currently open to traffic. The Contractor is currently working towards making the main road
trafficable during the rainy season.
6.5 HEALTH MONITORING
6.5.1 Site Clinic
A Clinic and an ambulance have been available to the workers and fully functional.
6.5.2 Illness/ Injuries
No Reports of injuries and illnesses have been recorded in this period.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety
Page 36 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
6.5.3 Water for Human Consumption ( Laboratory Results)
Reports will be made when more information is available.
6.5.4 Toilets
Reports will be made on portable toilets for field use when more information is received
concerning this matter.
6.5.5 First Aid Kits
Reports will be made when more information is received concerning this matter.
6.6 HIV/AIDS AWARENESS CAMPAIGN
The Contractor held HIV/AIDS awareness and prevention campaign, the first after resumption
of the works, using own trained staff. A report was also generated and submitted to the Engineer
for review. This work is conducted at the Contractor’s own cost and will continue to be this way
until the Environment, Health and Safety Officer and the HIV/AIDS awareness campaigner
subcontractor have been remobilized. In addition, the Contractor has also submitted HIV/AIDS
Awareness and Prevention Campaign Program covering the period from 20th
October 2015 to
17th
December 2015. Copies of the above report and campaign program are presented under
Appendix Appedix 6.2.
6.7 TRAFFICKING IN PERSONS (TIP)
Can only be reported as and when information is received.
6.8 SOCIAL ISSUES
6.8.1 Project Liaison Committee (PLC)
Reports will be prepared once more information has been received.
6.8.2 Employment and gender issues
Statistics of number workers subdivided into gender during the life of the project to date will
be given once it is made available.
6.8.3 Non-conformances Monitoring
This will be reported once the record has been made available or received under.
6.9 PROJECT TECHNICAL ISSUES
All the documents in the table below needed to have been submitted by the Contractor and
checked and approved by the Engineer. Whether this had been done before the period of
suspension of the works can only be reported when the information is received.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety
Page 37 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
Description
Date Submitted By Contractor
Current Status
Version 00 Version 01
Waste Management Plan TBA
HSE Awareness Training
Plan
TBA
Environmental Method
Statement (EMS) Camp
Site Clearing and
Grubbing
TBA
EMS Camp Site
Establishment
TBA
EMS Road Maintenance TBA
EMS Road Reserve
Clearing and Grubbing
TBA
EMS Treatment of Ant
hills
TBA
EMS Borrow pits TBA
EMS Opening of
Dumping Site
TBA
EMS Concrete Batching
Plant localization
TBA
EMS for Quarry TBA
EMS Quarry Rock
Blasting
TBA
EMS Waste Management TBA
EMS Chemical Products TBA
EMS Deviations TBA
EMS Rehabilitation of
Borrow Pits
TBA
Road Awareness Plan TBA
EMS Application of MC
30 and Bitumen Products
TBA
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity
Page 38 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
SECTION 7: ANCILLARY ACTIVITIES
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity
Page 39 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
7 ANCILLARY ACTIVITIES
7.1 CLIMATIC & WEATHER CONDITIONS AND CHARTS
Rain gauge readings for the month of October 2015 and a table showing the possible effects of
the rains on the works are presented under Appendix 7.1.
7.2 LAND ACQUISITION AND UTILITIES RELOCATION
These two activities were not done during the review period.
7.3 RESETTLEMENT ACTION PLAN (RAP) IMPLEMENTATION
The work of RAP Implementation has been completed. There were some properties identified
for compensation at Uriate and Lugenda Bridges. A list of names of property owners eligible for
compensation will be presented under Appendix 7.2 as and when information is available.
7.4 OUTSTANDING RESETTLEMENT ACTION PLAN (RAP) ISSUES
There are no outstanding resettlement action plan issues.
7.5 SUBCONTRACTING AND COMPLIANCE WITH ESMP IMPLEMENTATION PLAN
There is no Subcontractor on the project site currently.
7.6 CORRESPONDENCE
The summary list of correspondence as well as some key correspondence for the review period
is presented under Appendix 7.3.
7.7 STATUS OF AS-BUILT DRAWINGS
Preparation of as built drawings has not yet commenced.
7.8 RECORD AND MINUTES OF MEETINGS
7.8.1 Minutes of Monthly Site Meeting
The monthly Progress Site Meeting was held on 27th
and 28th
October 2015. On 27th
October
2015 a site visit in connection with road works was conducted following which a Progress Site
Meeting was held at the Engineer’s Office. On 28th
October 2015 site vist was conducted in
connection with the five bridges being constructed in the Litunde to Marrupa section. The
minutes are presented under Appendix 7.4.
7.8.2 Minutes of Technical Meeting
Technical Meetings was held on 21st
October 2015 minutes of which are presented under
Appendix 7.4.
7.8.3 Minutes of EHS
No EHS meeting had been held during the review period.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity
Page 40 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
7.9 VISITS
Details if any will be presented under Appendix 7.5.
7.10 PHOTOGRAPHIC RECORD
Project photographic records are presented under Appendix 7.6.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 41 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
SECTION 8: RISKS AND MITIGATION MEASURES
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 42 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
8 RISKS AND MITIGATION MEASURES
8.1 RISKS TO SUCCESSFUL PROJECT IMPLEMENTATION
The tentative programme of works issued by the contractor in June 2015 had been replaced by a
revised one on 4th
October 2015. According to this program the work could be expected to be
completed only in February 2016. But this is only possible if the following issues were resolved
urgently.
a) Settlement of all issues pertaining to Claims, certificates and extension of tim
b) Revision of the tentative Program of Works and strict adherence to it by the
Contractor.
c) Urgent decision by Adiministraçaõ Nacional de Estradas concerning the issue
pertaining to replacement of SE-1 (SBR) bitumen currently in use by a common
70/100 penetration grade bitumen.
d) Resolving the problem faced by the Contractor in connection with cash flow and
the resulting problem in purchasing cement, binder and diesel.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 43 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
SECTION 9: SUPERVISION SERVICES
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 44 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
9 SUPERVISION SERVICES
9.1 CONSULTANCY CONTRACT DETAIL
Contract Name : Rehabilitation of Road N14 between Lichinga
and Litunde
Funding : AfDB
Employer : Administração Nacional de Estradas (ANE)
Contract No. : TBA
Contract Amount for Phase 3 : TBA
Date of Contract Signing : TBA
Commencement Date : TBA
Completion Date : TBA
Percentage Time Elapsed : TBA
Revised Completion Date : TBA
Revised Contract Amount : TBA
9.2 ENGINEER’S ORGANIZATIONAL STRUCTURE
9.2.1 Organizational Structure and Staffing
The Engineer’s organizational structure is as given in tabular form below.
Table 9.1: Record of CPG Staffing
Position Name Effective Base Work Permit
Status
Management
Project Manager Rick Correia Maputo
Engineer JP D’Aguiar Maputo
Site Supervision Staff – Lot C: Lichinga Litunde Road
Resident Engineer Elias Ibrahim Lichinga, 5th
April
2015
Issued
Measurements D.R.
Engineer
Simon Nderi Lichinga,
September,2015
Issued
Materials/A.R. Engineer Peter
Mzarabani
Lichinga, 15th
March
2015
Issued
Materials/D.R. Engineer Charles
Munetsi
Lichinga August,2015 Issued
Inspector of Works Carlos
Lourenzo
Lichinga August,2015 Local
Surveyor Salvadore
Tamele
Lichinga August,2015 Local
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
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CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
EHS Supervisor TBA
9.3 ENGINEER’S REPORTING PERIOD ACTIVITY
9.3.1 General Supervision Activities
Table 9.4: Supervision Activities Summary
9.4 FINANCIAL DATA, INVOICING, ESTIMATE TO COMPLETION
9.4.1 Invoices to Date
The Status of invoices for the Supervision Services is as shown in the table below.
Activit
y No
Activity Title Detail Level of
Achievement
1 Design and
Drawing Revisions
Attended to queries from contractor on the design on
the following:
• Junctions,
• Lined drains,
• Kerbs and chutes,
• Bridges ancillaries,
• Bus bays,
• Road signage.
• Guard Rails
70%
2 General Contract
Correspondence
Issued general information to and responded to
correspondences from the Contractor
100%
3 Meetings Attended:
• Monthly Site Meeting,
• Technical Meeting
• PLC Meetings,
• Measurements meeting,
• DAB meeting
100%
50%
-
-
-
4 Site Management
Systems
General attendance 100%
5 Contractor’s
Documents
Review
General attendance 100%
6 Contractor’s
Documents
Review
Reporting
General attendance 100%
7 Monthly Reporting Preparation of Monthly Report for October 2015 100%
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 46 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
Table 9.5: Record of CPG Invoices and Payments
Invoice No.
Amount
(US$) excl.
IVA
IVA (US$)
Amount
Date of
submission
Date
Payment
Received
Status
Lichinga
Litunde Rd.
TBA TBA TBA TBA TBA
9.4.2 Invoice Payment Status
Payment status is as shown in the table above.
9.4.3 Contract Sum Adjustment
None to date
9.4.4 Claims
None to date
9.4.5 Deliverables and Timing
The table below summarizes the nature of the deliverables and their timing:
Table 9.6: Deliverables Scheduling and Status
No. Description of Deliverable
Planned
Delivery Date
Actual
Delivery Date
(Status)
Qty &
Medium
1
Monthly Progress Report:
October 2015
On or before 10th
Nov. 2015
10th
Nov.
2015
6 Copies + 2
CDs
General Timing of Deliverables as per Contract
1
Monthly Progress Reports
(general)
Before 10th
of
each month
6 Copies + 2
CDs
2
Completion Report – on issue
of the Taking Over Certificate
TBA
At end of
contract
6 Copies + 2
CDs
3
Final Report – on issue of the
Defects Liability Certificate
TBA
At end of
Defects
Notification
Period.
6 Copies + 2
CDs
9.5 SUPERVISION SERVICE PERFORMANCE REVIEW
9.5.1 Factors Affecting Performance
Currently there are no significant factors that affect the performance of the Engineer except that
a full team has to be mobilised to be able to respond to the anticipated surge in the Contractor’s
activities. Mobilisation is still in progress.
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services
Page 47 of 48
CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015
9.5.2 Engineer’s Programme Review
The Engineer’s programme of activities on site is now geared to the completion of the project
in addition to the normal day to day supervision activities.
The Engineer needs to commence the following activities:
• Preparation of draft completion reports.
9.5.3 Engineer´s Recommendations.
For the current review period there are no particular recommendations that the Engineer wants
to make.
Appendix 1.1: Project Location Map
Appendix 2.1: Culvert Schedule
ITEM
REAL
CHAINAGE
DIAMETER
SIZE M
DIAMETER
REAL SIZE
MATERIAL REMARKS
1 0+088 0.80M 0.80M CONCRETE GOOD
2 0+313 0.80M 0.80M CONCRETE GOOD
3 1+664 0.80M 0.80M CONCRETE GOOD
4 4+500 0.80M 0.80M METAL NEW GOOD
5 11+253 0.90M 0.90M METAL NEW REPAIR H/WALLS
6 14+866 3.00M 3.00M METAL NEW GOOD
7 18+236 3.00M 3.00M METAL NEW GOOD
8 21+984 3.00M 3.00M METAL NEW GOOD
9 MISSING
10 27+500 0.80M 0.80M CONCRETE REPAIR H/WALLS
11 40+036 0.80M 0.80M CONCRETE REPAIR H/WALLS
12 41+010 0.90M 0.90M METAL REPAIR H/WALLS
13 MISSING
14 44+108 0.90M 0.90M METAL REPAIR
15 45+051 NEW
16 46+721 0.70M 0.70M METAL REPAIR
17 47+032 0.9M 0.90M METAL GOOD
18 48+129 0.90M 0.90M METAL GOOD
19 50+600 MISSING
20 50+808 1.00M 1.00M METAL REPAIR
21 51+228 1.00M 1.00M METAL GOOD
22 52+378 NEW
23 57+965 1.00M 1.00M CONCRETE GOOD
24 59+248 5.10X5.10 5.10X5.10 CONCRETE GOOD
25 59+435 0.80M 0.80M CONCRETE GOOD
26 59+765 0.80M 0.80M CONCRETE REPAIR H/WALLS
27 59+900
28 60+085 0.80M 0.80M CONCRETE DROP GOOD
29 60+279 1.00M 1.00M CONCRETE DROP GOOD
30 60+371 0.80M 0.80M CONCRETE DROP GOOD
31 60+505 1.00M 1.00M CONCRETE DROP REPAIR
32 60+912 0.90M 0.90M CONCRETE DROP GOOD
33 60+823 0.70M 0.70M CONCRETE DROP GOOD
34 61+005 0.80M 0.80M CONCRETE DROP GOOD
35 61+035 0.80M 0.80M CONCRETE DROP GOOD
36 61+095 1.00M 1.00M CONCRETE DROP GOOD
37 61+362 0.70M 0.70M CONCRETE DROP GOOD
38 61+520 1.00M 1.00M CONCRETE DROP REPAIR
39 61+827 1.00M 1.00M CONCRETE DROP REPAIR
40 64+001 3.00M 3.00M METAL GOOD
41 64+154 0.80M 0.80M CONCRETE GOOD
42 64+313 1.00M 1.00M CONCRETE GOOD
43 64+440 1.00M 1.00M CONCRETE GOOD
44 64+528 1.00M 1.00M CONCRETE GOOD
45 65+014 0.80M 0.80M CONCRETE GOOD
46 65+101 0.80M 0.80M CONCRETE GOOD
47 65+298 0.80M 0.80M CONCRETE GOOD
48 65+300 0.75M 0.75M CONCRETE GOOD
49 65+449 1.00M*2 1.00M*2 CONCRETE GOOD
50 65+502 1.00M*2 1.00M*2 CONCRETE REPAIR
51 65+798 1.00M 1.00M CONCRETE GOOD
52 65+843 0.80M 0.80M CONCRETE GOOD
Appendix 3.1 – Financial Progress, Status of Invoice and S-Curve
MONTHLY STATEMENT Nº 23 MATERIALS ON SITE (MOS) PERIOD: 21 Sept to 20 October 2015
Unit Rate Previous This Month To Date Previous This Month To Date
1 Cimpor Cement (Cimentos de Mozambique) bags 501.54 13,875.00 -13,875.00 0.00 6,958,867.50 -6,958,867.50 0.00
2 Rapid Setting Cement bags 550.01 0.00 0.00 0.00 0.00 0.00 0.00
3 Pre-cast Kerbs Fig. 7 No 283.95 1,246.00 0.00 1,246.00 353,797.95 0.00 353,797.95
4 Pre-cast Kerbs Fig. 8 No 283.95 314.00 0.00 314.00 89,159.36 0.00 89,159.36
5 Pre-cast Kilometer Posts No 1,528.59 66.00 0.00 66.00 100,887.00 0.00 100,887.00
6 Pre-cast 5 Kilometer Posts No 1,528.59 15.00 0.00 15.00 22,928.86 0.00 22,928.86
7 Crushed Stone base m3 383.59 10,190.38 6,514.58 16,704.96 3,908,903.63 2,498,912.25 6,407,815.88
8 19mm stone m3 1,225.64 2,857.26 293.33 3,150.59 3,501,964.51 359,516.20 3,861,480.70
9 9.5mm stone m3 1,225.64 2,341.75 164.32 2,506.07 2,870,136.21 201,396.73 3,071,532.93
10 Bitumen 80/100 Ton 27,606.90 160.014 0.00 160.01 4,453,528.39 0.00 4,453,528.39
11 m2 10.17 2,790.00 0.00 2,790.00 112,814.72 0.00 112,814.72
12 No 1,943.70 1,284.81 -968.81 316.00 2,497,289.51 -1,883,080.31 614,209.20
13 Timber Posts 1,8X150-175mm No 297.83 0.00 426.00 426.00 0.00 126,873.45 126,873.45
14 No 67.29 0.00 426.00 426.00 0.00 28,664.90 28,664.90
15 No 88.29 0.00 426.00 426.00 0.00 37,612.82 37,612.82
13 Geotextile Kaymat U24 (150mx5m) No 17,784.00 9.09 2.91 12.00 161,728.59 51,679.41 213,408.00
14 No 485.93 1,471.56 -698.56 773.00 715,067.97 -339,447.95 375,620.03
16 Gabions Boxes 2,0X1X1 Long Mesh No 956.18 119.28 325.72 445.00 114,052.12 311,445.76 425,497.88
17 Gabions Boxes 3,0X1X1 Long Mesh No 564.30 0.00 102.00 102.00 0.00 57,558.60 57,558.60
18 No Fines units 500 x 500 x 150mm in class No 165.30 6,440.00 -1,456.00 4,984.00 1,064,530.52 -240,676.47 823,854.06
19 Ton 17,791.53 65.84 -8.14 57.70 1,171,394.47 -144,823.07 1,026,571.40
18 Welded Mesh ref.395 (6mx2.5) No 2,000.00 234.00 -126.00 108.00 468,000.00 -252,000.00 216,000.00
19 Welded Mesh ref.245 (6mx2.5) No 1,240.00 0.00 400.00 400.00 0.00 496,000.00 496,000.00
20 Modified Bittumen Ton 34,497.30 109.18 -109.18 0.00 4,224,546.23 -3,766,415.57 458,130.67
21 Colocote in Drums Ton 43,441.43 26.00 0.00 26.00 1,129,477.18 0.00 1,129,477.18
22 Chryso Aditivs (1000 litre Containers) No 25,108.50 1.00 1.00 2.00 258,916.80 25,108.50 284,025.30
23 Armco galvanized Pipe No 4,335.71 41.13 -21.13 20.00 178,339.25 -91,625.15 86,714.10
TOTAL VALUE OF MATERIALS ON SITE (MOS) 34,356,330.77 -9,482,167.41 24,874,163.37
DEDUCT : 25% OF VALUE OF MATERIALS ON SITE 8,589,082.69 -2,370,541.85 6,218,540.84
TOTAL VALUE OF EXTRA WORK TO CARRY FORWARD TO SUMMARY STATEMENT 25,767,248.08 -7,111,625.56 18,655,622.53
Spacer Block for guardrails
Bolt-Post 350 INCL WASHER
Gabions Matresses 2X1X0,30
Reinforcing Steel Bars
MATERIALS ON SITE (MOS)
Polyethlene Sheeting 30mX3m
Guard-Rails 3,81mx2.6mm
Rehabilitation of the N14 Road between Lichinga - Litunde (66 Kms) and Construction of Seven bridges between
Litunde - Marrupa in Niassa Province
CONTRACT NUMBER : 680 / DIPRO / 2008 (LOT C)
DETAILED STATEMENT
Item No Description
Rates Quantities Amounts (Mzm)
Page 196 of 206
The Rehabilitation of Road N14 between Litunde to Lichinga and Construction
of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report
CPG-Civil & Planning Group 25 Monthly Progress Report No 19: October 2015
Table 3.6: Interim Payment Certificates
Certificates Date Work done Claims Psums CPA Local CPA Euro MoS Retention
Advance Payment
Repayment
VAT Total
Cert. 00 11-Mar-11 238,067,542.87 16,188,592.92 254,256,135.79
Cert. 01C R3 6-Feb-13 56,032,074.65 3,177,420.90 5,628,197.77 13,331,778.76 (7,816,947.21) 0.00 5,315,524.10 75,668,048.97
Cert. 02B R1 31-May-13 63,911,826.73 525,244.86 7,064,292.25 14,836,228.53 985,959.00 (8,732,355.14) 0.00 5,938,001.49 84,529,197.73
Cert. 03A 19-Jul-13 44,424,859.24 261,602.90 5,927,450.99 9,669,055.74 9,036,587.89 (6,931,955.68) 0.00 4,713,729.86 67,101,330.94
Cert. 04 3-Sep-13 35,679,710.62 262,603.55 4,206,645.01 8,141,544.22 3,145,719.89 (5,143,622.33) 0.00 3,497,663.18 49,790,264.14
Cert. 05 3-Oct-13 33,062,921.78 193,105.41 3,615,313.28 6,468,664.81 1,058,498.60 (4,439,850.39) 0.00 3,019,098.26 42,977,751.76
Cert. 06A 25-Nov-13 19,242,671.53 16,340.64 1,755,309.07 2,682,797.83 (1,921,319.27) (2,177,579.98) 0.00 1,480,754.39 21,078,974.21
Cert. 07 15-Jan-14 26,713,619.29 2,344,813.28 2,847,198.21 4,304,508.56 277,656.24 (2,390,469.32) (4,358,764.89) 2,184,774.09 31,923,335.46
Cert. 08 8-Mar-14 24,260,591.90 199,901.93 4,385,099.61 5,566,782.91 13,866,877.78 (3,441,237.64) (7,724,017.82) 2,757,756.07 39,871,754.74
Cert. 09 8-Apr-14 21,123,008.47 2,942,598.75 3,882,872.41 5,869,453.37 (2,794,847.96) (6,670,122.65) 1,846,051.10 26,199,013.49
Cert. 10 30-May-14 25,653,761.99 3,063,995.72 4,253,191.31 3,071,967.13 (3,297,094.90) (12,917,990.38) 1,572,494.95 21,400,325.82
Cert. 11A 7-Jul-14 29,044,691.62 3,827,816.58 5,555,667.77 5,978,526.05 (3,842,817.60) (9,171,593.89) 2,395,987.35 33,788,277.89
Cert. 12 2-Sep-14 72,897,305.98 8,094,732.89 10,989,786.63 (2,113,508.96) (9,198,182.55) (23,019,162.83) 4,545,742.45 62,196,713.61
Cert. 13 2-Oct-14 44,160,462.80 4,355,307.12 6,790,779.06 (3,779,139.62) (5,530,654.90) (13,944,779.85) 2,555,618.81 34,607,593.42
Cert. 14 4-Mar-15 121,561,415.16 12,136,526.21 18,890,003.73 (7,872,951.75) (15,258,794.51) (44,839,526.90) 6,791,531.72 91,408,203.66
Cert. 15 28-Jul-15 30,769,004.74 3,807,439.66 1,499,357.79 (285,329.89) (3,607,580.22) (10,257,461.90) 1,736,244.71 23,661,674.89
Cert. 16 26-Aug-15 48,218,247.75 6,377,799.35 2,826,104.98 917,975.43 (5,742,215.21) (16,074,515.37) 2,874,061.63 39,397,458.56
Cert. 17 3-Oct-15 80,671,266.34 9,985,438.40 1,593,483.59 (2,469,723.82) (9,225,018.83) (26,893,376.90) 4,276,321.96 57,938,390.73
Cert. 18 31-Oct-15 57,416,571.65 6,116,433.25 320,524.61 (7,111,625.56) (6,385,352.95) (19,140,960.24) 2,556,864.17 33,772,454.93
Cert. 19
834,844,012.24 6,981,033.47 96,137,594.11 121,603,133.25 18,655,622.51 (105,956,577.30) 43,055,269.24 76,246,813.21 1,091,566,900.73
Appendix 3.2 – Claims Register
CORRESPONDENCE ADDRESS
Av. Kwame Nkrumah,1335
C.P. 1813, Maputo, Moçambique
Tel +258 21 414506, 414507, 414508
Fax +258 21 414515
Email:cpglda@cpg.co.mz
www.cpg.co.mz
Our reference: ANE-680-DIPRO-2008/005 11 June 2015
The Director General
Administração Nacional de Estradas
Avenida de Moçambique, 1225
C.P. 403, MAPUTO,
Mozambique
Tel: +258-1-476163/4 / 476018
Fax: +258-1-475290 / 475533 / 475862
Attention: Eng. A Mugunhe
Dear Sir,
REHABILITATION OF ROAD N14 BETWEEN LICHINGA AND LITUNDE AND
CONSTRUCTION OF 7 BRIDGES BETWEEN LITUNDE AND MARRUPA
CONTRACT No. 680/DIPRO/2008 (LOT C)
CLAIMS 2 & 5 : ENGINEER’S DETERMINATIONS
Please find herewith the determinations rendered by the Engineer with respect to Claims 2 and 5.
Would you kindly please advise whether I may release these to the Contractor.
We trust the above is to your satisfaction.
Yours faithfully,
J P D’AGUIAR
(Electronic signature)
For CIVIL AND PLANNING GROUP (CPG)
DIRECTORS
R. de G. CORREIA B. Eng., N.D. (Struct. Eng.), I.Eng. A.M.I.Struct.E. A.M.Zwe.I.E., F.I.H.I.E.
A. A. MUIANGA B. Eng. (Civ. Eng.)
B. WARREN B.Sc. (Eng.), M.Sc. (Bridge Eng.), C.Eng., F.I.C.E., F.Zwe.I.E., M.Z.A.C.E.
P.M. WOOTTON B.Sc. (Eng.), M.Sc. (Bridge Eng.), C.Eng., M.I.C.E., M.Zwe.I.E., M.Z.A.C.E.
B. MUSARURWA B.Sc. (Civ. Eng.), B.Sc. (Geol. Eng.) F.Zwe.I.E., M.Z.A.C.E., M.A.S.C.E.
K. KGOBOKO B.Sc. (Hons.), M.Eng.Sc., M.I.E.Aust., C.P.Eng., M.B.I.E.
P. WARREN B.B.S (Hons.), M.Z.I.M., M.M.I.Z.
DIRECÇÃO DE PROJECTOS
REPUBLIC OF MOZAMBIQUE
The Rehabilitation of Road N14 Between Lichinga and
Litunde and Construction of 7 Bridges Between
Litunde and Marrupa in Lichinga Province in
Moçambique (Lot C)
Contract No. 680/DIPRO/2008
CLAIM 2 : Lack of Bridge Reference Marks
and Construction Drawings
ENGINEER’S DETERMINATION
JUNE 2015
Employer Administração Nacional de Estradas
Contractor CMC/CMCAA Joint Venture
Engineer of Record Civil & Planning Group CPG
Claim No.2
Lack of Bridge Reference Marks & Construction
Drawings
General Conditions of
Contract
Conditions of Contract for Works of Civil Engineering
Construction, Fourth Edition 1987, reprinted in 1992
Standard Specifications
SATCC Standard Specifications for Road and Bridge
Works September 1988 (Reprinted July 2001)
Prepared by:
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................1
1.1 Contract Background................................................................................................1
1.2 Description of the Project.........................................................................................2
1.3 Brief description of the claim ...................................................................................2
1.4 Contract procedure for the submission and determination of claims .....................3
2 CONTRACT PARTICULARS................................................................................................3
2.1 Details of the Employer and the Contractor.............................................................3
2.2 Summary of Important Dates....................................................................................4
3 THE CONTRACTOR’S CLAIM .............................................................................................4
3.1 General......................................................................................................................4
3.2 The Contractor’s claim for an extension of time .....................................................5
3.3 The Contractor’s claim for additional payment........................................................5
4 THE ENGINEER’S DETERMINATION..................................................................................8
APPENDICES
Appendix A : Summary of extensions of Time for Completion
THE REPUBLIC OF
MOZAMBIQUE
Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and
construction of 7 bridges between Litunde and Marrupa in Niassa Province
(Contract No. 680/DIPRO/2008)
Claims 2
Engineer’s
Determination
1 | P a g e
1 INTRODUCTION
1.1 Contract Background
(a) By way of its Letter of Acceptance dated 2 February 20111
October 2009 the
Administração Nacional de Estradas, (the “Employer”), accepted an offer from the
contracting firm CMC/CMCAA JV, (the “Contractor”), to rehabilitate the section of the
N14 between Lichinga and Litunde (66 km) and construct seven bridges between Litunde
and Marupa in the Niassa province of Mozambique.
(b) The contract agreement (Contract No. 680/DIPRO/2008 (Lot C)) for an entire but
remeasurable contract with a bill of quantities was executed on 25 February 2011.
(c) The contract was concluded for an amount of MZM 1,271,280,675.49 (one billion, two
hundred and seventy one million, two hundred and eighty thousand, six hundred and
seventy five Meticais and forty nine cents. This amount was constituted by the amounts
shown in the table below:
(d) The Contract, although denominated in local currency, provides for payment in two
currencies being 80% in Euros at the exchange rate of MZM 37.79/€ and 20% in local
currency (MZM).
(e) The Time for Completion for the whole of the Works is twenty four (24) months
measured from the Commencement Date of 20 February 2012. The Time for Completion
for the Section km 0-33 is fifteen (15) months, also measured from the Commencement
Date of 20 February 2012.
(f) The current Engineer is Civil and Planning Group Ltd (CPG). The Employer notified the
Contractor of CPG’s appointment on 22 February 20152
. Prior to this date the Engineer
of Record was the consulting firm SNC-Lavalin International Inc, Canada.
(g) The General Conditions are the Conditions of Contract for Works of Civil Engineering
Construction, Fourth Edition 1987, reprinted in 1992 with further amendments, prepared
by the Fédération Internationale des Ingénieurs-Consoils (FIDIC). The General
Conditions have been modified in places by the Conditions of Particular Application.
1
Letter reference 28/UGEA/2011
2
Letter reference 123/DAC/DIPRO/2015
Item Description Amount (MZM) % Subtotal 1
Bill A Roadworks 766,214,271.59 70.8
Bill B Bridges 303,944,571.17 28.1
Bill C Dayworks 8,676,699.12 0.8
Bill D Social 3,289,650.06 0.3
Subtotal 1 1,082,125,191.94 100.0
Contingency @ 10% 108,212,519.19
Subtotal 2 1,190,337,711.13
VAT @ 6.8% 80,942,964.36
Total Bid Sum 1,271,280,675.49
THE REPUBLIC OF
MOZAMBIQUE
Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and
construction of 7 bridges between Litunde and Marrupa in Niassa Province
(Contract No. 680/DIPRO/2008)
Claims 2
Engineer’s
Determination
2 | P a g e
References to Clauses and Sub-Clauses in this document are, unless otherwise indicated,
references to Clauses and Sub-Clauses in these General Conditions.
(h) The substantive law of the Contract is the Law of Mozambique.
(i) The General Specifications are the SATCC Draft Standard Specifications for Road and
Bridge Works, September 1998 (Reprinted July 2001) (“the Standard
Specifications”). These are amended/augmented by the Technical Specifications, the
Particular Specifications and the Environmental Guidelines for Road Works in
Mozambique.
(j) The funding agency is the African Development Bank (ADB).
1.2 Description of the Project
(a) The project provides for the rehabilitation of approximately 66 km of road N14 between
Lichinga at km 0 and Litunde at km 66 in the Niassa Province of Mozambique. The
rehabilitation work essentially comprises of the following:
(i) km 0.00 - km 7.14 : Widening of pavement and resealing (Double seal)
(ii) km 7.14 - km 57.85 : Widening with subbase reconstruction + addition of base
+ surface treatment (Double seal)
(iii) km 57.87 – km 66.00 : Widening of pavement and resealing (Double seal)
(b) The project also provides for the construction of 5 new bridge structures together with
their respective road approaches on the same route but between Litunde and Marupa.
The bridge characteristics and their locations are as follows:
(i) Lugenda Bridge : km 155.3 : 3 x 45 m spans
(ii) Uriate Bridge : km 178.5 : 1 x 35 m span
(iii) Nicoleze Bridge : km 189.0 : 1 x 35 m span
(iv) Lureco Bridge : km 244.9 : 1 x 40 m span
(v) Messenguele Bridge : km 280.7 : 1 x 35 m span
(k) The structures all comprise of simply supported spans constructed from cast in-situ post-
tensioned beams acting in conjunction with a reinforced concrete deck slab. It is the
construction of these bridge structures that has given rise to this claim.
1.3 Brief description of the claim
(a) Claim 2 is a final claim premised on the loss and damage suffered by the Contractor on
account of the allegedly delayed provision of bridge bench marks and bridge construction
drawings by the Engineer.
(b) The Contractor is claiming an extension of the Time for Completion of 455 days and
additional payment of €8,694,299.27. The amount is made up as follows:
(i) Time-related Costs €4,607,827.64
(ii) Head office overhead and loss of profit €3,346,496.88
THE REPUBLIC OF
MOZAMBIQUE
Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and
construction of 7 bridges between Litunde and Marrupa in Niassa Province
(Contract No. 680/DIPRO/2008)
Claims 2
Engineer’s
Determination
3 | P a g e
(iii) Fixed Costs € 444,787.96
(iv) Guarantees and Insurance Costs € 295,186.80
Total Costs €8,694,299.27
1.4 Contract procedure for the submission and determination of claims
(a) The procedure for the submission and determination of claims asserted by the Contractor
is set out in Clause 53 of the General Conditions. The Engineer is required to notify the
Contractor of any determination made under Sub-Clause 53.5 of the General Conditions
with a copy to the Employer.
(b) Should a dispute arise between the Employer and the Contractor as to any determination
of the Engineer the dispute is to be decided by reference to a Disputes Review Board for
a Recommendation. There is no express provision in the Contract for subsequent
referral of the dispute to arbitration (Sub-Clause 67.1 of the Conditions of Particular
Application) in the event that either party is dissatisfied with the Recommendation of the
Disputes Review Board.
2 CONTRACT PARTICULARS
2.1 Details of the Employer and the Contractor
(a) The Employer is:
The Administração Nacional de Estradas,
Avenida de Moçambique, 1225
MAPUTO
Moçambique
Tel : +258 21 476 163
Fax : +258 21 475 862
(b) The Contractor is:
CMC / CMCAA Joint Venture
Avenida Vladimir Lenin 174
Edificio Millenium Park, 9 & 10 Andares
CP 4602
MAPUTO
Moçambique
Tel : +258 21 343 900
Fax : +258 21 343 900
(c) The contract agreement (Contract No. 680/DIPRO/2008 (Lot C)) for an entire but
remeasurable contract with a bill of quantities was executed on 25 February 2011.
THE REPUBLIC OF
MOZAMBIQUE
Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and
construction of 7 bridges between Litunde and Marrupa in Niassa Province
(Contract No. 680/DIPRO/2008)
Claims 2
Engineer’s
Determination
4 | P a g e
2.2 Summary of Important Dates
(a) Letter of Acceptance : 1 February 20113
(b) Signature of Contract Agreement : 25 February 2011
(c) Order to Commence : 20 February 2012
(d) Completion Date : 20 February 2014
(e) Extension of time awards : Nil
(f) Date for completion of Section km 0-33 : 20 May 2013
3 THE CONTRACTOR’S CLAIM
3.1 General
As mentioned previously the Contractor’s claim is brought essentially on the premise of the late
supply of information. In this regard the Contractor gave the following notices:
(a) Notice in terms of Sub-Clauses 6.3 : 29 June 2012 – notice to the effect
that drawings were required by
6/02/2015 if delays were to be avoided
(b) Notice in terms of Clauses 44 and 53 : 13 July 2012 – notice to the effect that
planning of the Works was being
delayed and that Contractor intended
claiming an extension of the Time for
Completion and additional payment
(c) Notice in terms of Clauses 44 and 53 : 13 July 2012 – notice to the effect that
planning of the Works was being
delayed and that Contractor intended
claiming an extension of the Time for
Completion and additional payment
(d) Notice in terms of Clauses 44 and 53 : 6 April 2013 – 2nd
notice to the effect
that the Contractor intended claiming
an extension of the Time for
Completion and additional payment
(e) The Contractor contends that it was only on the 11 July 2013 that he had at his disposal
the necessary drawings and setting out data to enable him to properly prosecute the
bridge Works.
(f) The then Engineer in an interim determination made the bald statement that all the
construction drawings had been made available to the Contractor on 24 November 2011,
this being the date 84 days before the Commencement Date. The Engineer does not
agree that these drawings were capable of sustaining a construction and concurs with
3
Letter reference 28/UGEA/2011
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Monthly Progress Report-October, 201511

  • 1. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Contract No: 680/DIPRO/2008 Status and Monthly Progress Report No.19 Reporting Period: Until 31 October, 2015 CPG-Civil & Planning Group Av: Kwame Nkrumah, 1335 Maputo - Mozambique Tel +258 21 414506 / 414508 Fax +258 21 414515 Email: cpglda@cpg.co.mz Civil and Planning Group
  • 2. Rehabilitation of Road N14 between Lichinga and Litunde Construction of Seven Bridges between Litunde and Marrupa. Page i of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , Table OF CONTENTS 1 INTRODUCTION ....................................................................................................................................... 6 1.1 REPORT STRUCTURE ............................................................................................................... 6 1.2 PROJECT OVERVIEW AND DESCRIPTION OF THE WORKS........................................................ 6 1.2.1 Overview .......................................................................................................................................... 6 1.2.2 General Works.................................................................................................................................. 7 1.2.3 Road Works ...................................................................................................................................... 7 1.2.4 Drainage Works................................................................................................................................ 7 1.2.5 Bridge Works.................................................................................................................................... 7 1.3 CONTRACT DETAILS ............................................................................................................... 8 1.4 STATUS OF GUARANTEES AND INSURANCES .......................................................................... 9 2 PHYSICAL PROGRESS OF WORKS.................................................................................................... 11 2.1 OVERALL PROGRESS SUMMARY........................................................................................... 11 2.2 PROGRESS OF CULVERT CONSTRUCTION.............................................................................. 13 2.3 PLANNED VS. ACTUAL PROGRESS BY WORKS COMPONENT ................................................ 13 2.3.1 Survey &Setting out........................................................................................................................ 14 2.3.2 Traffic Management ....................................................................................................................... 14 2.3.3 Materials Laboratory....................................................................................................................... 15 2.3.4 Engineer’s Facilities ....................................................................................................................... 15 2.3.5 Major Equipment Mobilization Status............................................................................................ 15 2.3.6 Drainage Structures & Erosion Protection Works .......................................................................... 16 2.3.7 Railway Crossing............................................................................................................................ 17 2.3.8 Clearing and Grubbing.................................................................................................................... 17 2.3.9 Earthworks...................................................................................................................................... 17 2.3.10 Cement Stabilized Sub base............................................................................................................ 17 2.3.11 Cement stabilized Base................................................................................................................... 17 2.3.12 Quarry Production .......................................................................................................................... 17 3 FINANCIAL REPORT ............................................................................................................................. 19 3.1 ACCEPTED CONTRACT AMOUNT (ACA) BREAKDOWN ........................................................ 19 3.2 ESTIMATED VALUE OF WORKS COMPLETED TO DATE......................................................... 19 3.3 CONTRACTOR´S STATEMENTS .............................................................................................. 20 3.4 INTERIM PAYMENT CERTIFICATES........................................................................................ 20 3.5 PAYMENTS TO CONTRACTOR................................................................................................ 20 3.6 PROVISIONAL SUMS EXPENDED............................................................................................ 21 3.7 PRIME COST SUMS EXPENDED.............................................................................................. 22 3.8 RETENTION MONEY .............................................................................................................. 22 3.9 ACCEPTED CONTRACT AMOUNT ADJUSTMENT.................................................................... 22 3.10 CLAIMS REVIEW.................................................................................................................... 23 3.10.1 Employer Claims ............................................................................................................................ 23 3.10.2 Contractor Claims and Notices....................................................................................................... 23 3.11 INSTRUCTIONS AND ORDERS................................................................................................. 23 3.11.1 Site Instructions .............................................................................................................................. 23 3.11.2 Provisional Sum Orders.................................................................................................................. 23 3.11.3 Variation Orders ............................................................................................................................. 23
  • 3. Rehabilitation of Road N14 between Lichinga and Litunde Construction of Seven Bridges between Litunde and Marrupa. Page ii of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 3.12 MATERIAL ON SITE ............................................................................................................... 23 4 CONTRACT ADMINISTRATION ......................................................................................................... 27 4.1 CONTRACT SUPERINTENDENCE AND CHANGES.................................................................... 27 4.2 CONTRACTOR’S ORGANIZATIONAL CHART.......................................................................... 28 4.3 CONTRACT RECORDS ............................................................................................................ 28 4.3.1 Daily Returns.................................................................................................................................. 28 4.3.2 Mobilization of Equipment............................................................................................................. 28 4.3.3 Labour Return................................................................................................................................. 28 5 QUALITY ASSURANCE ......................................................................................................................... 30 5.1 PROJECT QUALITY ASSURANCE PLAN (PQAP) .................................................................... 30 5.2 IMPLEMENTATION OF CONTRACTOR’S QAP......................................................................... 30 5.2.1 Quality Control Plan ....................................................................................................................... 30 5.3 GENERAL QUALITY CONTROL .............................................................................................. 30 5.3.1 Pre works Compliance Checks ....................................................................................................... 30 5.3.2 Contractor’s Supervision ................................................................................................................ 30 5.3.3 Engineer’s Supervision................................................................................................................... 30 5.4 MATERIAL SAMPLING AND TESTING .................................................................................... 31 5.4.1 Materials from Borrow pits............................................................................................................. 31 5.4.2 Material from Sub-base and Base Layers ....................................................................................... 31 5.4.3 Aggregates for Surface Dressing .................................................................................................... 31 5.4.4 Crushed Stone Base Aggregates from Stockpiles and the road ...................................................... 31 5.4.5 Concrete Samples from Construction Site...................................................................................... 31 5.4.6 Bitumen Quality.............................................................................................................................. 31 5.4.7 Prime Coat ...................................................................................................................................... 31 5.4.8 Construction of 1st Seal ................................................................................................................... 31 5.4.9 Construction of 2nd Seal................................................................................................................. 31 5.5 SOURCES OF MATERIALS ...................................................................................................... 32 5.6 DESIGN MODIFICATION......................................................................................................... 32 5.7 ISSUES, PROBLEMS AND SOLUTIONS..................................................................................... 32 5.7.1 Damaged base layer........................................................................................................................ 32 5.7.2 Railway Crossing............................................................................................................................ 32 5.7.3 Non-Conformances......................................................................................................................... 32 7 ANCILLARY ACTIVITIES..................................................................................................................... 39 7.1 CLIMATIC & WEATHER CONDITIONS AND CHARTS.............................................................. 39 7.2 LAND ACQUISITION AND UTILITIES RELOCATION................................................................ 39 7.3 RESETTLEMENT ACTION PLAN (RAP) IMPLEMENTATION .............................................. 39 7.4 OUTSTANDING RESETTLEMENT ACTION PLAN (RAP) ISSUES.................................. 39 7.5 SUBCONTRACTING AND COMPLIANCE WITH ESMP IMPLEMENTATION PLAN ..................... 39 7.6 CORRESPONDENCE................................................................................................................ 39 7.7 STATUS OF AS-BUILT DRAWINGS ......................................................................................... 39 7.8 RECORD AND MINUTES OF MEETINGS .................................................................................. 39 7.8.1 Minutes of Monthly Site Meeting................................................................................................... 39 7.8.2 Minutes of Technical Meeting........................................................................................................ 39 7.8.3 Minutes of EHS .............................................................................................................................. 39
  • 4. Rehabilitation of Road N14 between Lichinga and Litunde Construction of Seven Bridges between Litunde and Marrupa. Page iii of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 7.9 VISITS.................................................................................................................................... 40 7.10 PHOTOGRAPHIC RECORD ...................................................................................................... 40 8 RISKS AND MITIGATION MEASURES .............................................................................................. 42 8.1 RISKS TO SUCCESSFUL PROJECT IMPLEMENTATION ............................................. 42 9 SUPERVISION SERVICES ..................................................................................................................... 44 9.1 CONSULTANCY CONTRACT DETAIL...................................................................................... 44 9.2 ENGINEER’S ORGANIZATIONAL STRUCTURE........................................................................ 44 9.2.1 Organizational Structure and Staffing............................................................................................. 44 9.3 ENGINEER’S REPORTING PERIOD ACTIVITY ......................................................................... 45 9.3.1 General Supervision Activities ....................................................................................................... 45 9.4 FINANCIAL DATA, INVOICING, ESTIMATE TO COMPLETION ................................................. 45 9.4.1 Invoices to Date .............................................................................................................................. 45 9.4.2 Invoice Payment Status................................................................................................................... 46 9.4.3 Contract Sum Adjustment............................................................................................................... 46 9.4.4 Claims............................................................................................................................................. 46 9.4.5 Deliverables and Timing................................................................................................................. 46 9.5 SUPERVISION SERVICE PERFORMANCE REVIEW................................................................... 46 9.5.1 Factors Affecting Performance....................................................................................................... 46 9.5.2 Engineer’s Programme Review ...................................................................................................... 47 9.5.3 Engineer´s Recommendations. ....................................................................................................... 47
  • 5. Rehabilitation of Road N14 between Lichinga and Litunde Construction of Seven Bridges between Litunde and Marrupa. Page iv of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , LIST OF APPENDICES APPENDIX 1.1 - PROJECT LOCATION MAP APPENDIX 2.1 - CULVERT SCHEDULE APPENDIX 3.1 - FINANCIAL PROGRESS, STATUS OF INVOICE AND S-CURVE APPENDIX 3.2 - CLAIMS REGISTER APPENDIX 3.3 - SCHEDULE OF STE INSTRUCTION APPENDIX 4 .1 - CONTRACTORS ORGANIZATIONAL CHART APPENDIX 4 .2 - EQUIPMENT MOBILIZATION APPENDIX 4 .3 - LABOUR RETURN APPENDIX 5 .1 - SCHEDULE OF REQUESTS FOR INSPECTION APPENDIX 5 .2 - SUMMARY OF LABORATORY TEST RESULTS APPENDIX 5 .2 - SOURCE OF MATERIAL AND APPROVAL STATUS APPENDIX 6. 1 - ACCIDENT/INCIDENT MONITORING RECORD APPENDIX 6.2 - HIV/AIDS AWARENESS AND PREVENTION APPENDIX 7.1 - WEATHER RECORD APPENDIX 7.2 - RESETTLEMENT ACTION PLAN APPENDIX 7.3 - CORRESPONDENCES REGISTER & IMPORTANT CORRESPONDENCES APPENDIX 7.4 - MINUTES OF TECHNICAL & MONTHLY PROGRESS SITE MEETINGS APPENDIX 7.5 - MINUTES OF OTHER MEETING APPENDIX 7.6 - PROJECT PHOTOGRAPHS APPENDIX 8.1 - ENGINEER’S ORGANIZATIONAL CHART
  • 6. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 5 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , SECTION 1: INTRODUCTION
  • 7. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 6 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 1 INTRODUCTION 1.1 REPORT STRUCTURE This report is structured as follows: Section 1: describes the report layout, gives the project overview, describes the works and presents the Contract data, Section 2: provides a detailed analysis of the physical progress of the works; evaluates the critical path activities and recommends mitigation measures to counter any slippages, Section 3: presents the project’s current and projected financial status, Section 4: presents issues related to contract administration, contractor’s superintendence, contract records, site instructions and orders, Section 5: reports on project quality assurance and control issues, Section 6: provides information on the status of the Environmental, Health and Safety matters on the project, Section 7: reports on the ancillary activities of the project, Section 8: analyses current risks and presents recommendations for mitigation measures, and Section 9: reports on the Engineer’s project supervision activities during the reporting period. 1.2 PROJECT OVERVIEW AND DESCRIPTION OF THE WORKS 1.2.1 Overview Lichinga to Litunde Road Rehabilitation Project stretches for approximately 66 km between the roundabout in Lulimile suburb of Lichinga and Litunde in Niassa Province; refer to project location map under Appendix 1-1. The road is being upgraded by means of widening and strengthening and widening and resealing of the existing carriageway. The rehabilitated carriageway width will generally provide for 2 x 3.5m wide traffic lanes, 2 x 0.5m sealed shoulders and 2 x 1.0m cement stabilized gravel shoulders. The stretch between Lichinga and Litunde is subdivided in three distinct sections: 1. The first 7 km section, km 0+000 to km 7+140, is an existing 6 m wide surfaced road that is in fair condition and is to be widened and to receive double seal surface treatment (DBST) as reseal. 2. From km 7+140 to km 57+870 exists a 4 m wide surfaced road that was resealed not long ago and that is also in fair condition. In this section the pavement is to be strengthened, widened and DBST surfaced. 3. From km 57+870 to km 66+200 the road has a width of 6.1 m to km 7.5, that in some stretches widens to 8 m, with a paved surface in good condition. This section is to be widened and resealed. The work consists also of five post stressed girder and slab, one three span and four single span, bridges that locate outside the project road, but along the same route, between Litunde and Marrupa.
  • 8. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 7 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , The road between Litunde and Marrupa had been upgraded recently to paved standard. In this section of the road five bridges, seven bridges as stated in the Contract, are to be constructed and the approaches widened to a width of 8.0 m. 1.2.2 General Works The main activities carried out under this item of the contract are: • Establishment on site of camp, offices, stores and plant including removal on completion of works. • Provision of offices, housing, transport and communications for the Engineer’s supervisory staff, • Provision of a joint laboratory, 1.2.3 Road Works The road works included in this contract consist mainly of the following: • Clearing and grubbing of the road reserve. • Setting out of the works, including level control and measurement of the works. • Mass earthworks including rock fill and pioneer layer, • Construction of concrete lined drains, chutes, inlet and outlet structure, subsoil drainage systems, open channel and concrete kerbs. • Construction of selected layer, cement stabilized gravel subbase and base layer consisting of 50% gravel and 50% crushed stone mix, required to rehabilitate the existing road. • Construction of prime coat and double seal surfacing • Construction of ancillary works including stone pitching, gabions, road markings, road signs, marker and kilometre posts, guardrails and landscaping and grassing. • Accommodation of traffic and construction of diversions where required. • Maintenance of the works where required. 1.2.4 Drainage Works As per design drawing recommendations for drainage, structures are as follows: Total No. of Culverts = 56 New Culverts = 7 Replaced = 2 Extension Required = 47 1.2.5 Bridge Works There are a total of five High Level Double Carriage (HLDC) bridges along the same route but outside the project road section between Litunde and Marrupa which consist of post stressed girder and slab as shown in Table 1.1 below.
  • 9. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 8 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , Table 1.1: Bridges Details Bridge Name Location from km 66+200 Location from km 0+000 Type Span Messenguesse km 199+557 km 265+757 Single Span Post stressed Girder & Slab 35m Lureco km 166+444 km 232+644 Single Span Post stressed Girder & Slab 40m Necoleze km 114+508 km 180+708 Single Span Post stressed Girder & Slab 35m Uriate km 99+997 km 166+197 Single Span Post stressed Girder & Slab 35m Lugenda km 83+026 km 149+226 Three Span Post stressed Girder & Slab 3x40 , Total Length = 120 m All the bridges are to be constructed adjacent to existing crossings, outside the existing alignment and at a raised level (HLDC) which will result in mass earthworks for the construction of abutment embankment fills after realignment. The bridge railings are designed to be constructed in reinforced concrete. 1.3 CONTRACT DETAILS Contract Name The Rehabilitation of Road N14 between Litunde to Lichinga (66 km) and the Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Contract No. 680/DIPRO/2008 Contract Amount MZM 1,271,280,675.49 (One Billion Two Hundred Seventy One Million Two Hundred Eighty Thousand Six Hundred Seventy Five Meticais and Forty Nine Cents), inclusive of contingencies and IVA Currency Proportion 80% Foreign Portion (Euro); 20 % Local Portion (Meticais); Exchange Rate 1 Euro = MZM 37.79 Employer Administração Nacional de Estradas Contractor CMC/CMCAA Joint Venture, Maputo, Mozambique Consultant at commencement of the works SNC- Lavalin International Inc. CANADA Consultant after recommencement of suspended works CPG-Civil and Planning Group since March 2015
  • 10. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 9 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , Date of Letter of Acceptance 1st February 2011 Date of Commencement 20th February 2012 Duration of Contract 24 Months, 731 days Expected Date of Completion 20th February 2014 Time Elapsed to Date 1348 days (31 October, 2015) Extension of Time TBA Revised Completion Date TBA Estimated Contract Price to Date € 33,640,663.55 1.4 STATUS OF GUARANTEES AND INSURANCES Table 1.2: Contract Guarantees and Insurance Details Item Ref. No Date Effected Bank/Insurance Company Amount (MZM) Amount (Euro) End/Release Date Remarks Performance Guarantee No. 01GR8999/6027356 23rd Feb. 2011 Bank Intesa Sanpaolo SpA c/o Banca Infrastructtura Innovazione e Sviluppo SpA, Via Montebello, 18 20121 Milano, Italy. 25,425,613.51 2,691,253.08 28 days from the date of issue of the certificate of completion, foreseen on 4th April 2014 Expired Amendment No. 01 to Performance Guarantee No. 01GR8999/6027356 19 March 2014 28 days from the date of issue of the certificate of completion, foreseen on 30th November 2015 Must follow contract completion date according to contractor’s current works programme. Advance Payment Guarantee No. 01GR8999/6027562 4th March 2011. Bank Intesa Sanpaolo SpA c/o Banca Infrastructtura Innovazione e Sviluppo SpA, Via Montebello, 18 20121 Milano, Italy. 50,851,227.02 5,382,506.17 Until full repayment Until full repayment to ANE Contract Works and Contractors Public Liability Insurance CAR Policy No. 12.000504 19th May 2011 EmpresaMoçambicana de Seguros Contract Value , etc 31st December 2015 Policy shall remain in full force and effect for additional period necessary.
  • 11. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 10 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , SECTION 2: PHYSICAL PROGRESS OF WORKS
  • 12. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 11 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 2 PHYSICAL PROGRESS OF WORKS 2.1 OVERALL PROGRESS SUMMARY Following suspension of the works in March 2014, partial works activities were resumed on 4th May 2015. These activities included only layer works up to subbase level without stabilization. Full resumption of the works was undertaken only in early July 2015. The cumulative progress of the construction works is therefore generally as achieved by the Contractor in since early July 2015 until end of October 2015 as shown in Table 2.1 below. Table 2.1: Progress Summary Works Component Start End Total (km) % Complete (*) and Remarks Progress: Overall (All Works) 77.44% Road Works Subgrade 0+000 57+870 57.870 100.00 62+120 66+180 4.06 99.51 Total 61.930 99.97% Cement Stab. S- Base 0+000 47+860 47.860 72.30% Cement Stabilized Base 0+000 7+140 7.14 Completed but traffic and rain damaged; both rhs and lhs shoulders 7+140 10+900 3.76 10+900 11+440 0.54 Base material spread, but not completed due to railway line crossing and associated levels issue. 11+440 23+350 11.91 23+350 25+860 2.510 Section rectified 25+860 44+620 18.760 Total completed 44.12 71.22% Prime Coat 0+000 7+140 7.14 7+140 10+900 3.76 10+900 11+440 0.54 Base material spread, but not completed due to railway line crossing and associated levels issue. 11+440 23+350 11.91 23+350 25+860 2.51
  • 13. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 12 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 25+860 35+720 9.86 35+720 44+620 8.90 Total Completed 44.08 71.15% 1st Seal 0+000 0+900 0.900 0+900 7+140 Work not yet done 66.2 7+140 10+900 3.760 10+900 11+440 Work not yet done 11+440 23+350 11.900 23+350 37+520 14.17 Total Completed 30.73 46.42% 2nd Seal 0+000 0+900 0.900 0+900 7+140 Work not yet done 66.2 7+140 10+900 3.760 10+900 11+440 Work not yet done 11+440 29+100 17.660 Total Completed 22.32 33.72% Box and PIPE Culvert Works Culvert works TBA Culvert construction works not yet fully commenced exception being one new culvert at km 45+038. Bridge Works Lugenda 94.00% Uriate 91.00% Necoleze 83.00% Lureco 81.00% Messenguele 74.00% Material Crushed Stone (m3) 20000 Crushed stone- (m3) 13000 9.5 mm (m3) 1800 9.5 mm precoated (m3) 285 19.0 mm (m3) 6000 (*) Note: Road subdivided in three sections
  • 14. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 13 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 1. km 0+000 to km 7+140 (7.14 km), is an existing 6 m wide surfaced road that requires widening to 10.0 m with 1.0 m wide unsurfaced shoulder on each side and resealing. 2. From km 7+140 to km 57+870 and km 62+120 to km 66+200 (54.810 km) exists a 4 m to 4.5 m and 6 m wide road that requires pavement reconstruction and widening to 10.0 m with 1.0 m wide unsurfaced shoulder on each side. 3. From km 57+870 to km 62+120 (4.25 km) the existing road has a width of 6.1 m to 7.5m that in some places widens to 8 m, and requires also widening according to site condition and resealing. 2.2 PROGRESS OF CULVERT CONSTRUCTION Progress of culvert construction is as depicted in the culvert schedule presented under Appendix 2.1 2.3 PLANNED VS. ACTUAL PROGRESS BY WORKS COMPONENT Table 2.2 Below gives current progress details. Table 2.2: Planned vs. Actual Progress – 31 October 2015 (**) Activity Planned % Actual % Lead /Delay Comments Clearing and Grubbing 100 100.00 Work was completed only early October 2015; was to be completed on 25/6/15 Earthworks (road widening / fill) 100 99.97 Work was completed only delayed in early October 2015; was to be completed on 31/8/15 Cement Treated Sub-base 100 72.30 Delay Work was to be completed on 29/10/15 Cement treated crushed stone-gravel mix base 100 71.15 Lead Work is to be completed on 3/12/15 Prime (MC 30) 100 71.15 Lead Work is to be completed on 26/12/15 First Seal (19mm ) 100 46.42 Lead Work is to be completed on 21/12/15 Second Seal (9.5mm) 100 33.72 Lead Work was to be completed on 22/12/15 Culvert/Rehabilitation/Replacement/ New works (structural only) 100 Culvert extension work not yet commenced. One new
  • 15. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 14 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , culvert completed Bridge works Lugenda Bridge 100 94.00 Delay Work was to be completed on 28/8/15 Uriate Bridge 100 91.00 Delay Work was to be completed on 21/10/15 Necoleze Bridge 100 83.00 Lead Work is to be completed on 18/2/16 Lureco Bridge 100 81.00 Delay Work was to be completed on 26/10/15 Messenguele Bridge 100 74.00 Lead Work is to be completed on 12/12/15 Quarry Production for Crushed Stone Base. Crushed Stone Base 100 TBA 20000 Crushed stone-gravel mix 100 TBA 13000 (**) The contractor submitted a revised program on 4th October 2015 to replace the June tentative Program. According to this current program and as can be observed from the above the Contractor is behind schedule in construction of sub-base and in construction of Lugenda, Uriate and Necoleze Bridges. During the review period production has been negiligible This was mainly due to unavailability of cement for the sub-base. There was also shortage of diesel internitently caused by cash flow problem. The Contractor needs to submit another revised program to reflect the real progress. 2.3.1 Survey &Setting out During the review period survey activities consisted mainly of checks on Subgrade, sub-base and base for the purpose of compliance with the permissible level tolerance limits, setting out works on abutment embankment slopes and concrete lined side drains. All survey works concerning the road alignment and cross sections of the road have been completed. 2.3.2 Traffic Management The status of Traffic Management is satisfactory with traffic management signs now being erected as necessary despite the problem faced with vandalism.
  • 16. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 15 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 2.3.3 Materials Laboratory The Materials Laboratory has been fully operational over the review period with all equipment supplied to the contract specifications and being in satisfactory condition and having been calibrated at project resumption. Further equipment calibration is being done as and when necessary.. 2.3.4 Engineer’s Facilities The Engineer’s houses and offices are satisfactory. Occupation of the same has been effected as necessary. The following project vehicles are available to the Engineer • 1 x 3000 diesel LWB Four by four double cab Toyota Raider. • 2 x NP 300 Nissan double cab four by four. • 2 x 3000 diesel LWB four by Four single cab Toyota Raider. • 2 x NP 300 Nissan single cab four by four 2.3.5 Major Equipment Mobilization Status Table 2.5 below summarises the Major equipment mobilisation status as at the end of October, 2015. Table 2-5: Major Equipment Mobilization Status Item No Type Minimum Requirement by the Contract Actual by Contractor Actual cw(**) Minimum Requirement Remarks 1 Motorised grader 4 10 +6 1.5 BD; 1 ID; 1 Scrap; 2 Dozer 1 10 +9 3 BD 3 Excavator 3 11 +8 4 BD 5 Front end loader 3 10 +7 4 BD 6 Tipper >10m3 15 34 +19 6 BD 7 Water bowser > 7Kl 6 14 +8 1 BD 8 Vibratory Roller >20t 4 11 +7 1BD
  • 17. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 16 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , Note: (**) cw = compared with BD = Breakdown 2.3.6 Drainage Structures & Erosion Protection Works • Due to the highly erodible nature of the soils encountered along the project, erosion protection works are critical. The contractor is being instructed accordingly as the works progress. • The need for subsoil drainage at varying locations of the road is being assessed and instructions being issued as necessary. 9 Pneumatic Roller 4 3 -1 1 BD 10 Crusher 1 1 +0 Consisting primary, secondary and tertiary and two screens. BD for one Week 11 Concrete mixer trucks 3 +3 Mobile mixer 250 ltr and 350 ltr. 2 +2 12 Recycler 5 +5 All not capable of spraying water during mixing. 2 BD 13 Chip spreader 2 2 0 1 BD 14 Mechanical Broom 2 +2 15 Bitumen Distributor 2 3 +1 1 not in use Total No. of Items 45 121 76 168.9%
  • 18. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 2: Progress Status Page 17 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 2.3.7 Railway Crossing The stabilization works of the base layer and surfacing of the section km 10+900 to km 11+440 could not be completed due to issues concerning level differences between the finished road level and the levels at which the railway lines were crossing. This had to be discussed with Corridor de Desenvolvimento de Norte (CDN) and Vale. This discussion was concluded on 29th September 2015 and the two organizations have now given their concent that the road can be constructed at the current design levels. The Contractor had been instructed to proceed with the construction works in this section. 2.3.8 Clearing and Grubbing This activity has been completed satisfactorily up to chainage 66+200. 2.3.9 Earthworks Earthwork has progressed satisfactorily up to chainage 66+180 2.3.10 Cement Stabilized Sub base The status of the progress on the construction of cement stabilized sub-base layer is at 47+860 2.3.11 Cement stabilized Base Construction of the base layer consists of mechanical and chemical stabilization of natural gravel with 50 % crushed stone material and generally stabilized by 2,5% cement. The progress of construction works is at chainage 44+620. 2.3.12 Quarry Production Production of crushed stone materials has been ongoing as necessary. Quantities are given above.
  • 19. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 18 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , SECTION 3: FINANCIAL REPORT
  • 20. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 19 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 3 FINANCIAL REPORT 3.1 ACCEPTED CONTRACT AMOUNT (ACA) BREAKDOWN Table 3-1: Accepted Contract Amount Breakdown Bill Description Amount (MZM) % of ACA A Road Works 766,214,271.59 70.81 B Bridges Messenguele Bridge 43,438,311.37 4.014 Loreco Bridge 46,171,757.31 4.267 Necoleze Bridge 65,609,291.38 6.063 Uriate 57,102,058.95 5.277 Lugenda 91,623,152.16 8.467 C Daywork 8,676,699.12 0.802 D Social 3,289,650.06 0.304 Total (excluding IVA) 1,082,125,191.94 100% 3.2 ESTIMATED VALUE OF WORKS COMPLETED TO DATE Table 3.2: Value of Works Achieved to Date (Engineer’s Estimate) Bill Description Amount (ZMZ) Amountspent to Date (ZMZ) % A Road Works 766,214,271.59 638,935,000.31 83.38% B Bridges Messenguele Bridge 43,438,311.37 28,165,285.97 64.84%
  • 21. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 20 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , Loreco Bridge 46,171,757.31 33,654,327.92 73.20% Necoleze Bridge 65,609,291.38 31,226,855.98 47.60% Uriate 57,102,058.95 31,419,716.72 55.02% Lugenda 91,623,152.16 74,929,225.33 81.78% C Daywork 8,676,699.12 62,120.34 0.72% D Social 3,289,650.06 3,289,650.06 100.00% Total (excluding IVA) 1,082,125,191.94 841,825,045.25 77.8% Total as % of Accepted Contract Amount 77.8% 3.3 CONTRACTOR´S STATEMENTS For the review period the Contractor submitted the following Statement by way letter reference Prot.No.: 993-15-CMCAAJV-RL-AP-CPG dated 31st October 2015. • Statement No.23 over an amount of MZM 368,544,824.12 and Euro 28,892, 286.59 for the period 21st September to 20th October 2015. 3.4 INTERIM PAYMENT CERTIFICATES For the review period the Engineer issued Interim Payment Certificate: 1. IPC No.18 for an amount of MZM 57,416,571.65 on Statement No.23 for the period between 21st September to 20th October 2015. Details of IPCs issued to date are given in Table 3.6 at the end of this section of the report. 3.5 PAYMENTS TO CONTRACTOR All interim payment certufificates issued to date are listed in Table 3.6 presented at the end of this section. All payments are done up to and including IPC 15. The last date for payment of IPC 16 was 27th October 2015 and therefore expired. It is likely IPC 16 will attract interest charges.
  • 22. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 21 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 3.6 PROVISIONAL SUMS EXPENDED Table 3.3: Provisional Sums Expended to Date Bill Item Prov. Sum Amount (MZM) Expenditure to Date (MZM) Balance ($) B13.03: Compensation for material damage suffered by the local population 625,000.00 227,025.00 397,975.00 B13.05: Payment to DRB 750,000.00 976,582.80 -226,582.80 B14.07: Rented and hotel accommodation 1,770,000.00 1,905,920.04 -135,920.04 B14.15:The provision of furniture, appliances and additional appliances 212,400.00 509,693.04 -297,293.04 B14.17: Uninterrupted power supply (UPS) 129,800.00 136,408.00 -6,608.00 15.08:Repairs, alterations and/or additions to existing roads used as diversions 200,000.00 80,000.00 120,000.00 61.01: Additional Foundation Investigation: Messenguele Bridge 354,000.00 729,609.95 -375,609.95 61.01: Additional Foundation Investigation: Loreco Bridge 354,000.00 689,118.58 -335,118.58 61.01: Additional Foundation Investigation: Necoleze Bridge 354,000.00 669,116.40 -315,116.40 61.01: Additional Foundation Investigation: Uriate Bridge 354,000.00 629,946.92 -275,946.92 61.01: Additional Foundation Investigation: Lugenda Bridge 354,000.00 655,201.84 -301,201.84 100.3: HIV/AIDS Training 1,180,000.00 1,180,000.00 - Total 6,637,200.17 8,388,622.90 -1,751,422.73 DW: Daywork 8,676,699.12 62,120.34 8,614,578.78 Social 2,109,650.06 2,712,407.22 -602,757.16 Total 10,786,349.18 2,774,527.56 8,011,821.62
  • 23. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 22 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 3.7 PRIME COST SUMS EXPENDED Table 3.4: Prime Cost Amounts Expended to Date Bill Item Prov. Sum Amount (MZM) Expenditure to Date (MZM) Balance (MZM) B14.03: Telephone and radios for Engineer 1,416,000.00 1,449,117.51 -33,117.51 B14.16:Supply of Office Stationary 76,700.00 675,425.75 -598,725.75 25.06:Provision of vegetation destroyer and ant poison 4720.08 0.00 4,720.08 71.02: Special tests requested by Engineer 118,000.00 0.00 118,000.00 Total 1,615,420.08 2,124,543.26 -509,123.18 3.8 RETENTION MONEY An amount of MZM 105, 956, 577. 30 has been retained until the end of the review period; this represents the amount withheld up to IPC No.18. Details of retentions made to date are given in Table 3.6 in this section of the report. 3.9 ACCEPTED CONTRACT AMOUNT ADJUSTMENT The following table gives a breakdown of the anticipated Final Contract Sum following review of the Accepted Contract Amount (inclusive of provisional sums, prime cost items, contingencies and IVA) accounting for variations, claims, Contract Price Adjustment and cost of time extension. Table 3.5: Estimated Final Contract Sum Item Accepted Contract Amt. (€) Final Contract Sum Amt. (€) Difference Accepted Contract BoQ Value 33,640,663.54 33,640,663.54 NIL Variation Orders No. 1 TBA - Approved Claims TBA - Extension of Time Costs TBA - Contract Price Adjustment 5,761,861.000 - Totals 33,640,663.54 39,402,252.54 -
  • 24. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 23 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , 3.10 CLAIMS REVIEW 3.10.1 Employer Claims There were no Claims from the Employer that were known to the CPG Team at the time of reporting. 3.10.2 Contractor Claims and Notices To date the Contractor has submitted a total of 6 notices and has 6 Claims. Engineer’s opinion concerning claims 2 and 5 is presented under Appendix 3.2. An Extension of Time resulting from Claims 2 and 5 in a number of 166 days had been included in Certificate No. 18 following an Authorization by Administração Nacional de Estradas. 3.11 INSTRUCTIONS AND ORDERS 3.11.1 Site Instructions Register of Site Instructions issued by CPG is presented under Appendix 3.3 3.11.2 Provisional Sum Orders Provisional Sum expended to date is as shown in Table 3.3 above. 3.11.3 Variation Orders There is a Variation Order issued before suspension of the works. Details of this Variation Order will be given after thorough study and a register shall be set up. 3.12 MATERIAL ON SITE The status of materials on site for the review period ending on 31 October 2015 is as shown here below.
  • 25. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report Page 24 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 , MONTHLY STATEMENT Nº 23 MATERIALS ON SITE (MOS) PERIOD: 21 Sept to 20 October 2015 Unit Rate Previous This Month To Date Previous This Month To Date 1 Cimpor Cement (Cimentos de Mozambique) bags 501.54 13,875.00 -13,875.00 0.00 6,958,867.50 -6,958,867.50 0.00 2 Rapid Setting Cement bags 550.01 0.00 0.00 0.00 0.00 0.00 0.00 3 Pre-cast Kerbs Fig. 7 No 283.95 1,246.00 0.00 1,246.00 353,797.95 0.00 353,797.95 4 Pre-cast Kerbs Fig. 8 No 283.95 314.00 0.00 314.00 89,159.36 0.00 89,159.36 5 Pre-cast Kilometer Posts No 1,528.59 66.00 0.00 66.00 100,887.00 0.00 100,887.00 6 Pre-cast 5 Kilometer Posts No 1,528.59 15.00 0.00 15.00 22,928.86 0.00 22,928.86 7 Crushed Stone base m3 383.59 10,190.38 6,514.58 16,704.96 3,908,903.63 2,498,912.25 6,407,815.88 8 19mm stone m3 1,225.64 2,857.26 293.33 3,150.59 3,501,964.51 359,516.20 3,861,480.70 9 9.5mm stone m3 1,225.64 2,341.75 164.32 2,506.07 2,870,136.21 201,396.73 3,071,532.93 10 Bitumen 80/100 Ton 27,606.90 160.014 0.00 160.01 4,453,528.39 0.00 4,453,528.39 11 m2 10.17 2,790.00 0.00 2,790.00 112,814.72 0.00 112,814.72 12 No 1,943.70 1,284.81 -968.81 316.00 2,497,289.51 -1,883,080.31 614,209.20 13 Timber Posts 1,8X150-175mm No 297.83 0.00 426.00 426.00 0.00 126,873.45 126,873.45 14 No 67.29 0.00 426.00 426.00 0.00 28,664.90 28,664.90 15 No 88.29 0.00 426.00 426.00 0.00 37,612.82 37,612.82 13 Geotextile Kaymat U24 (150mx5m) No 17,784.00 9.09 2.91 12.00 161,728.59 51,679.41 213,408.00 14 No 485.93 1,471.56 -698.56 773.00 715,067.97 -339,447.95 375,620.03 16 Gabions Boxes 2,0X1X1 Long Mesh No 956.18 119.28 325.72 445.00 114,052.12 311,445.76 425,497.88 17 Gabions Boxes 3,0X1X1 Long Mesh No 564.30 0.00 102.00 102.00 0.00 57,558.60 57,558.60 18 No Fines units 500 x 500 x 150mm in class No 165.30 6,440.00 -1,456.00 4,984.00 1,064,530.52 -240,676.47 823,854.06 19 Ton 17,791.53 65.84 -8.14 57.70 1,171,394.47 -144,823.07 1,026,571.40 18 Welded Mesh ref.395 (6mx2.5) No 2,000.00 234.00 -126.00 108.00 468,000.00 -252,000.00 216,000.00 19 Welded Mesh ref.245 (6mx2.5) No 1,240.00 0.00 400.00 400.00 0.00 496,000.00 496,000.00 20 Modified Bittumen Ton 34,497.30 109.18 -109.18 0.00 4,224,546.23 -3,766,415.57 458,130.67 21 Colocote in Drums Ton 43,441.43 26.00 0.00 26.00 1,129,477.18 0.00 1,129,477.18 22 Chryso Aditivs (1000 litre Containers) No 25,108.50 1.00 1.00 2.00 258,916.80 25,108.50 284,025.30 23 Armco galvanized Pipe No 4,335.71 41.13 -21.13 20.00 178,339.25 -91,625.15 86,714.10 TOTAL VALUE OFMATERIALS ON SITE (MOS) 34,356,330.77 -9,482,167.41 24,874,163.37 DEDUCT : 25%OFVALUE OFMATERIALS ON SITE 8,589,082.69 -2,370,541.85 6,218,540.84 TOTAL VALUE OFEXTRA WORK TO CARRY FORWARD TO SUMMARY STATEMENT 25,767,248.08 -7,111,625.56 18,655,622.53 Item No Description Rates Quantities Amounts (Mzm) MATERIALS ON SITE (MOS) Polyethlene Sheeting 30mX3m Guard-Rails 3,81mx2.6mm Spacer Block for guardrails Bolt-Post 350 INCL WASHER Gabions Matresses 2X1X0,30 Reinforcing Steel Bars
  • 26. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report CPG-Civil & Planning Group 25 Monthly Progress Report No 19: October 2015 Table 3.6: Interim Payment Certificates Certificates Date Work done Claims Psums CPA Local CPA Euro MoS Retention Advance Payment Repayment VAT Total Cert. 00 11-Mar-11 238,067,542.87 16,188,592.92 254,256,135.79 Cert. 01C R3 6-Feb-13 56,032,074.65 3,177,420.90 5,628,197.77 13,331,778.76 (7,816,947.21) 0.00 5,315,524.10 75,668,048.97 Cert. 02B R1 31-May-13 63,911,826.73 525,244.86 7,064,292.25 14,836,228.53 985,959.00 (8,732,355.14) 0.00 5,938,001.49 84,529,197.73 Cert. 03A 19-Jul-13 44,424,859.24 261,602.90 5,927,450.99 9,669,055.74 9,036,587.89 (6,931,955.68) 0.00 4,713,729.86 67,101,330.94 Cert. 04 3-Sep-13 35,679,710.62 262,603.55 4,206,645.01 8,141,544.22 3,145,719.89 (5,143,622.33) 0.00 3,497,663.18 49,790,264.14 Cert. 05 3-Oct-13 33,062,921.78 193,105.41 3,615,313.28 6,468,664.81 1,058,498.60 (4,439,850.39) 0.00 3,019,098.26 42,977,751.76 Cert. 06A 25-Nov-13 19,242,671.53 16,340.64 1,755,309.07 2,682,797.83 (1,921,319.27) (2,177,579.98) 0.00 1,480,754.39 21,078,974.21 Cert. 07 15-Jan-14 26,713,619.29 2,344,813.28 2,847,198.21 4,304,508.56 277,656.24 (2,390,469.32) (4,358,764.89) 2,184,774.09 31,923,335.46 Cert. 08 8-Mar-14 24,260,591.90 199,901.93 4,385,099.61 5,566,782.91 13,866,877.78 (3,441,237.64) (7,724,017.82) 2,757,756.07 39,871,754.74 Cert. 09 8-Apr-14 21,123,008.47 2,942,598.75 3,882,872.41 5,869,453.37 (2,794,847.96) (6,670,122.65) 1,846,051.10 26,199,013.49 Cert. 10 30-May-14 25,653,761.99 3,063,995.72 4,253,191.31 3,071,967.13 (3,297,094.90) (12,917,990.38) 1,572,494.95 21,400,325.82 Cert. 11A 7-Jul-14 29,044,691.62 3,827,816.58 5,555,667.77 5,978,526.05 (3,842,817.60) (9,171,593.89) 2,395,987.35 33,788,277.89 Cert. 12 2-Sep-14 72,897,305.98 8,094,732.89 10,989,786.63 (2,113,508.96) (9,198,182.55) (23,019,162.83) 4,545,742.45 62,196,713.61 Cert. 13 2-Oct-14 44,160,462.80 4,355,307.12 6,790,779.06 (3,779,139.62) (5,530,654.90) (13,944,779.85) 2,555,618.81 34,607,593.42 Cert. 14 4-Mar-15 121,561,415.16 12,136,526.21 18,890,003.73 (7,872,951.75) (15,258,794.51) (44,839,526.90) 6,791,531.72 91,408,203.66 Cert. 15 28-Jul-15 30,769,004.74 3,807,439.66 1,499,357.79 (285,329.89) (3,607,580.22) (10,257,461.90) 1,736,244.71 23,661,674.89 Cert. 16 26-Aug-15 48,218,247.75 6,377,799.35 2,826,104.98 917,975.43 (5,742,215.21) (16,074,515.37) 2,874,061.63 39,397,458.56 Cert. 17 3-Oct-15 80,671,266.34 9,985,438.40 1,593,483.59 (2,469,723.82) (9,225,018.83) (26,893,376.90) 4,276,321.96 57,938,390.73 Cert. 18 31-Oct-15 57,416,571.65 6,116,433.25 320,524.61 (7,111,625.56) (6,385,352.95) (19,140,960.24) 2,556,864.17 33,772,454.93 Cert. 19 834,844,012.24 6,981,033.47 96,137,594.11 121,603,133.25 18,655,622.51 (105,956,577.30) 43,055,269.24 76,246,813.21 1,091,566,900.73
  • 27. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 4: Contract Administration Page 26 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 4: CONTRACT ADMINISTRATION
  • 28. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 4: Contract Administration Page 27 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 4 CONTRACT ADMINISTRATION 4.1 CONTRACT SUPERINTENDENCE AND CHANGES The Contractor´s key staff in attendance on the site during the reporting period are as presented here below in Table 4-1. Table 4-1: Contractor´s Key Staff Ord. Name Function Nacionalidade 1 Alberto Piras Contractor Representative Italian 2 Anteneh Mamo Wolde Mechanic Ethiopian 3 Antonio Oliveira Fernando Ferreira Quantity Surveyor Portuguese 4 Domingos Costa Workshop Manager Moz./Portuguese 5 Fernando Alves Rajado Eletrician Portuguese 6 Jay Bernardo Administrative Manager Philippine 7 Marlon Estrada Fuel Controller Philippine 8 Taib Hbabou Earthmoving Supervisor Moroccan 9 Tamirat Chekol Mechanic Ethiopian 10 Twaibu Kamsuli Laboratory Assistant Manager Malawian 11 Luigi Fumagalli Production Manager Italian 12 Gabriele Lazzari Administrative Manager Italian 13 Kouka Mananga Concrete Foreman Congolese 14 Gianluca de Lorenzo Warehouse Manager Italian 15 Bana Abderrahman Earthmoving Supervisor Moroccan 16 Roseller Roxas Surveyor Manager Philippine 17 Gianni Baldisser Concrete Foreman Italian 18 Martins Gonçalo Workshop Manager Portuguese
  • 29. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 4: Contract Administration Page 28 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 4.2 CONTRACTOR’S ORGANIZATIONAL CHART The Contractor’s organizational Charts will be presented as and when compilation of the same is completed and submitted by the contractor and will be included as Appendix 4.1. 4.3 CONTRACT RECORDS 4.3.1 Daily Returns The Daily Returns signed by both the Contractor and the Engineer has been compiled during the review period. 4.3.2 Mobilization of Equipment The Contractor has satisfactorily mobilized all equipment to site as per contract requirements. A list of all equipment on site and their status is as presented under Appendix 4.2 4.3.3 Labour Return The status of labour returns during the reporting period is as presented in Appendix 4.3. .
  • 30. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 5: Quality Control Page 29 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 5: QUALITY CONTROL
  • 31. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 5: Quality Control Page 30 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 5 QUALITY ASSURANCE 5.1 PROJECT QUALITY ASSURANCE PLAN (PQAP) The status of the project quality assurance plan will be given once adequate information has been received. 5.2 IMPLEMENTATION OF CONTRACTOR’S QAP 5.2.1 Quality Control Plan There are some forms/work sheets in the quality control plan that is being used currently for the day to day activities in the laboratory, site testing and reporting in general. The Quality Control Plan is a live document that can be continuously updated during the progress of work. 5.3 GENERAL QUALITY CONTROL 5.3.1 Pre works Compliance Checks The following are considered to be amongst the pre-work compliance checks • Health and safety compliance checks • Environment and social compliance checks • Labour law compliance checks • Traffic Management compliance checks • Material testing facilities and calibration • Material sources and suitability of materials • Availability of resources; i.e., office equipment, personnel and office supplies • Measurement and Survey equipment availability • Measurements check • Office facilities The Contractor and the Engineer will have to work towards fulfilling all the above throughout the time remaining. Currently Contractor´s request for inspection for any relevant activity is preceded by the compliance checks as applicable. 5.3.2 Contractor’s Supervision The status of most of the components of the Contractor’s Quality Assurance Plan are not yet known to the current Engineer. The status concerning the Contractor’s Health and Safety Officer, Environmental Site Officer has not been obvious since recommencement of the works after suspension. However, laboratory personnel have been engaged in the implementation of the Quality Control Plan. 5.3.3 Engineer’s Supervision The current Engineer, Civil and Planning Group (CPG), has been attending to Requests for Inspection and Approval submitted by the Contractor following completed works activities carried out on mainly fills, Subgrade, cement stabilized sub-base and base layers, earth and layerworks on bridge approaches construction works on concrete lined drains and gabion gravity wall and sampling and testing of materials during the review period.
  • 32. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 5: Quality Control Page 31 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 Schedule of Requests for Inspection received from the Contractor and Approvals given by the Engineer`s representative for the review period is presented under Appendix 5-1. 5.4 MATERIAL SAMPLING AND TESTING The material sampling and the various types of tests conducted during the review period are described under the relevant sub-sections here below and summaries of tests and approval status are shown in the schedules presented under Appendix 5-2. 5.4.1 Materials from Borrow pits Sampling and testing for confirmatory tests on CBR, UCS, ITS, durability, Atterberg Limits and Linear Shrinkage were carried out for the material that was used for construction of all layer works. The results submitted have been compliant and written approvals have been given to the contractor as necessary. 5.4.2 Material from Sub-base and Base Layers Samples of materials from cement stabilized sub base and base layers worked on during the report period were tested for Indicators,field and laboratory Density, Optimum Moisture Content (OMC), Unconfined Compressive Strength (UCS) and Indirect Tensile Strength (ITS) tests and all test results are compliant. 5.4.3 Aggregates for Surface Dressing Quality control tests were carried out during the month and all results were acceptable. 5.4.4 Crushed Stone Base Aggregates from Stockpiles and the road Quality control tests were carried out during the month and all results were acceptable. 5.4.5 Concrete Samples from Construction Site Concrete sampled from structural members of bridges as shown in Appendix 5.2 were tested for workability and strength and results were acceptable. 5.4.6 Bitumen Quality No biumen was received on site over the report period. However previous supplies of Colflex SE1 bitumen last received in September 2015 and used on site were found acceptable as per Quality test results submitted by the Contractor and provided by the supplier. 5.4.7 Prime Coat This activity was was not carried out this month. 5.4.8 Construction of 1st Seal This activity was satisfactorily carried out for the section from km 23+500 to km 25+860 5.4.9 Construction of 2nd Seal. This activity was satisfactorily carried out for the section from km 23+500 to km 29+100
  • 33. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 5: Quality Control Page 32 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 5.5 SOURCES OF MATERIALS The sources of materials that have been identified and approved to date are as shown in the table included under Appendix 5.3. 5.6 DESIGN MODIFICATION The Contractor proposed that the modified binder Colflex SE1 specified in the Lichinga Litunde Road Rehabilitation and Upgrading project to be replaced by the penetration grade bitumen 70/100 of which 330 tons are available at their Montepois Works Yard. The proposal is done mainly due to the non availability of the SE1 binder at the Lichinga Site because of sever cash flow problem the Contractor is facing at this point in time. The contractor’s proposal is passed to the ANE with the Engineer’s recommendation for their consideration. 5.7 ISSUES, PROBLEMS AND SOLUTIONS 5.7.1 Damaged base layer The following two sections were rejected due to damage during the works suspension period caused by vehicular traffic and surface run-off during rains. • The Base sections of the shoulders from chainage 0+900 to 7+140 • The full width base within chainages 23+350 to 25+860 Instructions were issued to the contractor for rectification of both sections following which the section km 23+350 to km 25+860 had already been rectified during the month of September 2015. 5.7.2 Railway Crossing The stabilization works of the base layer and surfacing of the section km 10+150 to km 11+450 could not be completed due to issues concerning level differences between the finished road level and the levels at which the railway lines were crossing. This had to be discussed with Corridor de Desenvolvimento de Norte (CDN) and Vale. This discussion was concluded on 29th September 2015 and the two organizations have now given their consent that the road can be constructed at the current design levels. Instructions to proceed with the construction works had been issued to the Contractor early October 2015. 5.7.3 Non-Conformances The following non-conformances, all caused by the Contractor, were discovered during the review period. • Wrong alignment setting out on the Lichinga side approach of Uriate Bridge. Following the wrong setting out a wrong work was done which now needs rectification. • Abutment embankment slope, left hand side on the Lichinga side, was set out wrongly and the slope is cut to the wrong inclination. • Wrong design of inserting a left curve between two right curves instead of joining them with a tangent. Alignment looks aukward. Needs to be changed. But requires only minimal rectification. • Wrong alignment setting out on Lichinga side of Lureco bridge approach. Work commenced on the wrong premise and therefore needs rectification by the Contractor.
  • 34. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety Page 33 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 6: ENVIRONMENT, HEALTH AND SAFETY
  • 35. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety Page 34 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 6 ENVIRONMENTAL MONITORING, HEALTH AND SAFETY 6.1 QUALITY ASSURANCE DOCUMENTS The status of the Project Quality Assurance documents up to end of reporting period will be reported on as information becomes available: 6.2 ESMP IMPLEMENTATION 6.2.1 EHS Meeting/ Audit/ Inspection Will be reported on as and when information becomes available 6.2.2 Induction/ Training/ Toolbox Talk/Inspection Monitoring Will be reported on as and when information becomes available. 6.2.3 Monthly Environmental, Health and Safety Training Session Will be reported on as and when information becomes available.. 6.3 ENVIRONMENT MONITORING 6.3.1 Environmental Baseline Survey Report (EBSR) Will be reported on as and when information becomes available 6.3.2 Road Reserve • Anthills Site Instructions were issued to the Contractor for removal of anthills within the realignment to Lugenda, Uriate , Nicoleze and Lureco bridge approaches as well as for the main road works section 23+350 to 66+200 as detailed in Appendix 3.3 6.3.3 Camp site • Hazardous Substance Management Will be reported on as information becomes available. • Waste Management Will be reported on as information becomes available. 6.3.4 Borrow Pits The status of the borrow pits during the reporting period is as shown in the table below. Borrow pits Station Side Status 25+700 RHS In use for Base material 29+960 LHS Not opened due to excessive haul distance 36+640 LHS Not opened, Not required for subgrade 38+400 LHS Used up; Pending rehabilitation
  • 36. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety Page 35 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 47+400 LHS Used up; Pending rehabilitation 47+800 LHS In Use for subbase 74+800 LHS Stock piling in progress for subbase and base 154+000 RHS Stock piling in progress for base blending with crushed stone. 154+000 LHS Pending rehabilitation 171+900 RHS Pending rehabilitation 176+300 LHS Stock piling in progress for subbase and base 186+300 L and In use for fill and preparation for Subbase stock 187+200 LHS No Longer Required 242+200 RHS Not yet opened for sub-base and base 242+200 LHS Not yet opened for fill 276+700 RHS Not yet opened for fill 277+700 LHS Not yet opened for sub-base and base 6.4 SAFETY MONITORING 6.4.1 Accident/ Incident Records Will be reported on as information becomes available under Appedix 6.1. 6.4.2 Road Safety Campaign Will be reported on as information becomes available. 6.4.3 Personnel Protective Equipment All the Contractor’s employees were provided with basic safety equipment. But currently it is observed that some workers do not use PPE 6.4.4 Fire Extinguisher Fire extinguishers have been distributed within the Campsite, Engineer’s facilities and the Quarry including the second camp site at Lugenda and efforts are being made to improve the current situation. 6.4.5 Traffic Accommodation The deviation has been satisfactorily constructed between km 23+400 and km 66+200 and is currently open to traffic. The Contractor is currently working towards making the main road trafficable during the rainy season. 6.5 HEALTH MONITORING 6.5.1 Site Clinic A Clinic and an ambulance have been available to the workers and fully functional. 6.5.2 Illness/ Injuries No Reports of injuries and illnesses have been recorded in this period.
  • 37. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety Page 36 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 6.5.3 Water for Human Consumption ( Laboratory Results) Reports will be made when more information is available. 6.5.4 Toilets Reports will be made on portable toilets for field use when more information is received concerning this matter. 6.5.5 First Aid Kits Reports will be made when more information is received concerning this matter. 6.6 HIV/AIDS AWARENESS CAMPAIGN The Contractor held HIV/AIDS awareness and prevention campaign, the first after resumption of the works, using own trained staff. A report was also generated and submitted to the Engineer for review. This work is conducted at the Contractor’s own cost and will continue to be this way until the Environment, Health and Safety Officer and the HIV/AIDS awareness campaigner subcontractor have been remobilized. In addition, the Contractor has also submitted HIV/AIDS Awareness and Prevention Campaign Program covering the period from 20th October 2015 to 17th December 2015. Copies of the above report and campaign program are presented under Appendix Appedix 6.2. 6.7 TRAFFICKING IN PERSONS (TIP) Can only be reported as and when information is received. 6.8 SOCIAL ISSUES 6.8.1 Project Liaison Committee (PLC) Reports will be prepared once more information has been received. 6.8.2 Employment and gender issues Statistics of number workers subdivided into gender during the life of the project to date will be given once it is made available. 6.8.3 Non-conformances Monitoring This will be reported once the record has been made available or received under. 6.9 PROJECT TECHNICAL ISSUES All the documents in the table below needed to have been submitted by the Contractor and checked and approved by the Engineer. Whether this had been done before the period of suspension of the works can only be reported when the information is received.
  • 38. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 6: Envir., Health & Safety Page 37 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 Description Date Submitted By Contractor Current Status Version 00 Version 01 Waste Management Plan TBA HSE Awareness Training Plan TBA Environmental Method Statement (EMS) Camp Site Clearing and Grubbing TBA EMS Camp Site Establishment TBA EMS Road Maintenance TBA EMS Road Reserve Clearing and Grubbing TBA EMS Treatment of Ant hills TBA EMS Borrow pits TBA EMS Opening of Dumping Site TBA EMS Concrete Batching Plant localization TBA EMS for Quarry TBA EMS Quarry Rock Blasting TBA EMS Waste Management TBA EMS Chemical Products TBA EMS Deviations TBA EMS Rehabilitation of Borrow Pits TBA Road Awareness Plan TBA EMS Application of MC 30 and Bitumen Products TBA
  • 39. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity Page 38 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 7: ANCILLARY ACTIVITIES
  • 40. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity Page 39 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 7 ANCILLARY ACTIVITIES 7.1 CLIMATIC & WEATHER CONDITIONS AND CHARTS Rain gauge readings for the month of October 2015 and a table showing the possible effects of the rains on the works are presented under Appendix 7.1. 7.2 LAND ACQUISITION AND UTILITIES RELOCATION These two activities were not done during the review period. 7.3 RESETTLEMENT ACTION PLAN (RAP) IMPLEMENTATION The work of RAP Implementation has been completed. There were some properties identified for compensation at Uriate and Lugenda Bridges. A list of names of property owners eligible for compensation will be presented under Appendix 7.2 as and when information is available. 7.4 OUTSTANDING RESETTLEMENT ACTION PLAN (RAP) ISSUES There are no outstanding resettlement action plan issues. 7.5 SUBCONTRACTING AND COMPLIANCE WITH ESMP IMPLEMENTATION PLAN There is no Subcontractor on the project site currently. 7.6 CORRESPONDENCE The summary list of correspondence as well as some key correspondence for the review period is presented under Appendix 7.3. 7.7 STATUS OF AS-BUILT DRAWINGS Preparation of as built drawings has not yet commenced. 7.8 RECORD AND MINUTES OF MEETINGS 7.8.1 Minutes of Monthly Site Meeting The monthly Progress Site Meeting was held on 27th and 28th October 2015. On 27th October 2015 a site visit in connection with road works was conducted following which a Progress Site Meeting was held at the Engineer’s Office. On 28th October 2015 site vist was conducted in connection with the five bridges being constructed in the Litunde to Marrupa section. The minutes are presented under Appendix 7.4. 7.8.2 Minutes of Technical Meeting Technical Meetings was held on 21st October 2015 minutes of which are presented under Appendix 7.4. 7.8.3 Minutes of EHS No EHS meeting had been held during the review period.
  • 41. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 7: Ancillary Activity Page 40 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 7.9 VISITS Details if any will be presented under Appendix 7.5. 7.10 PHOTOGRAPHIC RECORD Project photographic records are presented under Appendix 7.6.
  • 42. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 41 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 8: RISKS AND MITIGATION MEASURES
  • 43. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 42 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 8 RISKS AND MITIGATION MEASURES 8.1 RISKS TO SUCCESSFUL PROJECT IMPLEMENTATION The tentative programme of works issued by the contractor in June 2015 had been replaced by a revised one on 4th October 2015. According to this program the work could be expected to be completed only in February 2016. But this is only possible if the following issues were resolved urgently. a) Settlement of all issues pertaining to Claims, certificates and extension of tim b) Revision of the tentative Program of Works and strict adherence to it by the Contractor. c) Urgent decision by Adiministraçaõ Nacional de Estradas concerning the issue pertaining to replacement of SE-1 (SBR) bitumen currently in use by a common 70/100 penetration grade bitumen. d) Resolving the problem faced by the Contractor in connection with cash flow and the resulting problem in purchasing cement, binder and diesel.
  • 44. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 43 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 SECTION 9: SUPERVISION SERVICES
  • 45. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 44 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 9 SUPERVISION SERVICES 9.1 CONSULTANCY CONTRACT DETAIL Contract Name : Rehabilitation of Road N14 between Lichinga and Litunde Funding : AfDB Employer : Administração Nacional de Estradas (ANE) Contract No. : TBA Contract Amount for Phase 3 : TBA Date of Contract Signing : TBA Commencement Date : TBA Completion Date : TBA Percentage Time Elapsed : TBA Revised Completion Date : TBA Revised Contract Amount : TBA 9.2 ENGINEER’S ORGANIZATIONAL STRUCTURE 9.2.1 Organizational Structure and Staffing The Engineer’s organizational structure is as given in tabular form below. Table 9.1: Record of CPG Staffing Position Name Effective Base Work Permit Status Management Project Manager Rick Correia Maputo Engineer JP D’Aguiar Maputo Site Supervision Staff – Lot C: Lichinga Litunde Road Resident Engineer Elias Ibrahim Lichinga, 5th April 2015 Issued Measurements D.R. Engineer Simon Nderi Lichinga, September,2015 Issued Materials/A.R. Engineer Peter Mzarabani Lichinga, 15th March 2015 Issued Materials/D.R. Engineer Charles Munetsi Lichinga August,2015 Issued Inspector of Works Carlos Lourenzo Lichinga August,2015 Local Surveyor Salvadore Tamele Lichinga August,2015 Local
  • 46. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 45 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 EHS Supervisor TBA 9.3 ENGINEER’S REPORTING PERIOD ACTIVITY 9.3.1 General Supervision Activities Table 9.4: Supervision Activities Summary 9.4 FINANCIAL DATA, INVOICING, ESTIMATE TO COMPLETION 9.4.1 Invoices to Date The Status of invoices for the Supervision Services is as shown in the table below. Activit y No Activity Title Detail Level of Achievement 1 Design and Drawing Revisions Attended to queries from contractor on the design on the following: • Junctions, • Lined drains, • Kerbs and chutes, • Bridges ancillaries, • Bus bays, • Road signage. • Guard Rails 70% 2 General Contract Correspondence Issued general information to and responded to correspondences from the Contractor 100% 3 Meetings Attended: • Monthly Site Meeting, • Technical Meeting • PLC Meetings, • Measurements meeting, • DAB meeting 100% 50% - - - 4 Site Management Systems General attendance 100% 5 Contractor’s Documents Review General attendance 100% 6 Contractor’s Documents Review Reporting General attendance 100% 7 Monthly Reporting Preparation of Monthly Report for October 2015 100%
  • 47. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 46 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 Table 9.5: Record of CPG Invoices and Payments Invoice No. Amount (US$) excl. IVA IVA (US$) Amount Date of submission Date Payment Received Status Lichinga Litunde Rd. TBA TBA TBA TBA TBA 9.4.2 Invoice Payment Status Payment status is as shown in the table above. 9.4.3 Contract Sum Adjustment None to date 9.4.4 Claims None to date 9.4.5 Deliverables and Timing The table below summarizes the nature of the deliverables and their timing: Table 9.6: Deliverables Scheduling and Status No. Description of Deliverable Planned Delivery Date Actual Delivery Date (Status) Qty & Medium 1 Monthly Progress Report: October 2015 On or before 10th Nov. 2015 10th Nov. 2015 6 Copies + 2 CDs General Timing of Deliverables as per Contract 1 Monthly Progress Reports (general) Before 10th of each month 6 Copies + 2 CDs 2 Completion Report – on issue of the Taking Over Certificate TBA At end of contract 6 Copies + 2 CDs 3 Final Report – on issue of the Defects Liability Certificate TBA At end of Defects Notification Period. 6 Copies + 2 CDs 9.5 SUPERVISION SERVICE PERFORMANCE REVIEW 9.5.1 Factors Affecting Performance Currently there are no significant factors that affect the performance of the Engineer except that a full team has to be mobilised to be able to respond to the anticipated surge in the Contractor’s activities. Mobilisation is still in progress.
  • 48. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 9: Supervision Services Page 47 of 48 CPG-Civil & Planning Group Monthly Progress Report No 19: October 2015 9.5.2 Engineer’s Programme Review The Engineer’s programme of activities on site is now geared to the completion of the project in addition to the normal day to day supervision activities. The Engineer needs to commence the following activities: • Preparation of draft completion reports. 9.5.3 Engineer´s Recommendations. For the current review period there are no particular recommendations that the Engineer wants to make.
  • 49. Appendix 1.1: Project Location Map
  • 50.
  • 52. ITEM REAL CHAINAGE DIAMETER SIZE M DIAMETER REAL SIZE MATERIAL REMARKS 1 0+088 0.80M 0.80M CONCRETE GOOD 2 0+313 0.80M 0.80M CONCRETE GOOD 3 1+664 0.80M 0.80M CONCRETE GOOD 4 4+500 0.80M 0.80M METAL NEW GOOD 5 11+253 0.90M 0.90M METAL NEW REPAIR H/WALLS 6 14+866 3.00M 3.00M METAL NEW GOOD 7 18+236 3.00M 3.00M METAL NEW GOOD 8 21+984 3.00M 3.00M METAL NEW GOOD 9 MISSING 10 27+500 0.80M 0.80M CONCRETE REPAIR H/WALLS 11 40+036 0.80M 0.80M CONCRETE REPAIR H/WALLS 12 41+010 0.90M 0.90M METAL REPAIR H/WALLS 13 MISSING 14 44+108 0.90M 0.90M METAL REPAIR 15 45+051 NEW 16 46+721 0.70M 0.70M METAL REPAIR 17 47+032 0.9M 0.90M METAL GOOD 18 48+129 0.90M 0.90M METAL GOOD 19 50+600 MISSING 20 50+808 1.00M 1.00M METAL REPAIR 21 51+228 1.00M 1.00M METAL GOOD 22 52+378 NEW 23 57+965 1.00M 1.00M CONCRETE GOOD 24 59+248 5.10X5.10 5.10X5.10 CONCRETE GOOD 25 59+435 0.80M 0.80M CONCRETE GOOD 26 59+765 0.80M 0.80M CONCRETE REPAIR H/WALLS 27 59+900 28 60+085 0.80M 0.80M CONCRETE DROP GOOD 29 60+279 1.00M 1.00M CONCRETE DROP GOOD 30 60+371 0.80M 0.80M CONCRETE DROP GOOD 31 60+505 1.00M 1.00M CONCRETE DROP REPAIR 32 60+912 0.90M 0.90M CONCRETE DROP GOOD 33 60+823 0.70M 0.70M CONCRETE DROP GOOD 34 61+005 0.80M 0.80M CONCRETE DROP GOOD 35 61+035 0.80M 0.80M CONCRETE DROP GOOD 36 61+095 1.00M 1.00M CONCRETE DROP GOOD 37 61+362 0.70M 0.70M CONCRETE DROP GOOD 38 61+520 1.00M 1.00M CONCRETE DROP REPAIR 39 61+827 1.00M 1.00M CONCRETE DROP REPAIR 40 64+001 3.00M 3.00M METAL GOOD 41 64+154 0.80M 0.80M CONCRETE GOOD 42 64+313 1.00M 1.00M CONCRETE GOOD 43 64+440 1.00M 1.00M CONCRETE GOOD 44 64+528 1.00M 1.00M CONCRETE GOOD 45 65+014 0.80M 0.80M CONCRETE GOOD 46 65+101 0.80M 0.80M CONCRETE GOOD 47 65+298 0.80M 0.80M CONCRETE GOOD 48 65+300 0.75M 0.75M CONCRETE GOOD 49 65+449 1.00M*2 1.00M*2 CONCRETE GOOD 50 65+502 1.00M*2 1.00M*2 CONCRETE REPAIR 51 65+798 1.00M 1.00M CONCRETE GOOD 52 65+843 0.80M 0.80M CONCRETE GOOD
  • 53. Appendix 3.1 – Financial Progress, Status of Invoice and S-Curve
  • 54. MONTHLY STATEMENT Nº 23 MATERIALS ON SITE (MOS) PERIOD: 21 Sept to 20 October 2015 Unit Rate Previous This Month To Date Previous This Month To Date 1 Cimpor Cement (Cimentos de Mozambique) bags 501.54 13,875.00 -13,875.00 0.00 6,958,867.50 -6,958,867.50 0.00 2 Rapid Setting Cement bags 550.01 0.00 0.00 0.00 0.00 0.00 0.00 3 Pre-cast Kerbs Fig. 7 No 283.95 1,246.00 0.00 1,246.00 353,797.95 0.00 353,797.95 4 Pre-cast Kerbs Fig. 8 No 283.95 314.00 0.00 314.00 89,159.36 0.00 89,159.36 5 Pre-cast Kilometer Posts No 1,528.59 66.00 0.00 66.00 100,887.00 0.00 100,887.00 6 Pre-cast 5 Kilometer Posts No 1,528.59 15.00 0.00 15.00 22,928.86 0.00 22,928.86 7 Crushed Stone base m3 383.59 10,190.38 6,514.58 16,704.96 3,908,903.63 2,498,912.25 6,407,815.88 8 19mm stone m3 1,225.64 2,857.26 293.33 3,150.59 3,501,964.51 359,516.20 3,861,480.70 9 9.5mm stone m3 1,225.64 2,341.75 164.32 2,506.07 2,870,136.21 201,396.73 3,071,532.93 10 Bitumen 80/100 Ton 27,606.90 160.014 0.00 160.01 4,453,528.39 0.00 4,453,528.39 11 m2 10.17 2,790.00 0.00 2,790.00 112,814.72 0.00 112,814.72 12 No 1,943.70 1,284.81 -968.81 316.00 2,497,289.51 -1,883,080.31 614,209.20 13 Timber Posts 1,8X150-175mm No 297.83 0.00 426.00 426.00 0.00 126,873.45 126,873.45 14 No 67.29 0.00 426.00 426.00 0.00 28,664.90 28,664.90 15 No 88.29 0.00 426.00 426.00 0.00 37,612.82 37,612.82 13 Geotextile Kaymat U24 (150mx5m) No 17,784.00 9.09 2.91 12.00 161,728.59 51,679.41 213,408.00 14 No 485.93 1,471.56 -698.56 773.00 715,067.97 -339,447.95 375,620.03 16 Gabions Boxes 2,0X1X1 Long Mesh No 956.18 119.28 325.72 445.00 114,052.12 311,445.76 425,497.88 17 Gabions Boxes 3,0X1X1 Long Mesh No 564.30 0.00 102.00 102.00 0.00 57,558.60 57,558.60 18 No Fines units 500 x 500 x 150mm in class No 165.30 6,440.00 -1,456.00 4,984.00 1,064,530.52 -240,676.47 823,854.06 19 Ton 17,791.53 65.84 -8.14 57.70 1,171,394.47 -144,823.07 1,026,571.40 18 Welded Mesh ref.395 (6mx2.5) No 2,000.00 234.00 -126.00 108.00 468,000.00 -252,000.00 216,000.00 19 Welded Mesh ref.245 (6mx2.5) No 1,240.00 0.00 400.00 400.00 0.00 496,000.00 496,000.00 20 Modified Bittumen Ton 34,497.30 109.18 -109.18 0.00 4,224,546.23 -3,766,415.57 458,130.67 21 Colocote in Drums Ton 43,441.43 26.00 0.00 26.00 1,129,477.18 0.00 1,129,477.18 22 Chryso Aditivs (1000 litre Containers) No 25,108.50 1.00 1.00 2.00 258,916.80 25,108.50 284,025.30 23 Armco galvanized Pipe No 4,335.71 41.13 -21.13 20.00 178,339.25 -91,625.15 86,714.10 TOTAL VALUE OF MATERIALS ON SITE (MOS) 34,356,330.77 -9,482,167.41 24,874,163.37 DEDUCT : 25% OF VALUE OF MATERIALS ON SITE 8,589,082.69 -2,370,541.85 6,218,540.84 TOTAL VALUE OF EXTRA WORK TO CARRY FORWARD TO SUMMARY STATEMENT 25,767,248.08 -7,111,625.56 18,655,622.53 Spacer Block for guardrails Bolt-Post 350 INCL WASHER Gabions Matresses 2X1X0,30 Reinforcing Steel Bars MATERIALS ON SITE (MOS) Polyethlene Sheeting 30mX3m Guard-Rails 3,81mx2.6mm Rehabilitation of the N14 Road between Lichinga - Litunde (66 Kms) and Construction of Seven bridges between Litunde - Marrupa in Niassa Province CONTRACT NUMBER : 680 / DIPRO / 2008 (LOT C) DETAILED STATEMENT Item No Description Rates Quantities Amounts (Mzm) Page 196 of 206
  • 55. The Rehabilitation of Road N14 between Litunde to Lichinga and Construction of Seven Bridges between Litunde and Marrupa in Niassa Province, Mozambique Section 3: Financial Report CPG-Civil & Planning Group 25 Monthly Progress Report No 19: October 2015 Table 3.6: Interim Payment Certificates Certificates Date Work done Claims Psums CPA Local CPA Euro MoS Retention Advance Payment Repayment VAT Total Cert. 00 11-Mar-11 238,067,542.87 16,188,592.92 254,256,135.79 Cert. 01C R3 6-Feb-13 56,032,074.65 3,177,420.90 5,628,197.77 13,331,778.76 (7,816,947.21) 0.00 5,315,524.10 75,668,048.97 Cert. 02B R1 31-May-13 63,911,826.73 525,244.86 7,064,292.25 14,836,228.53 985,959.00 (8,732,355.14) 0.00 5,938,001.49 84,529,197.73 Cert. 03A 19-Jul-13 44,424,859.24 261,602.90 5,927,450.99 9,669,055.74 9,036,587.89 (6,931,955.68) 0.00 4,713,729.86 67,101,330.94 Cert. 04 3-Sep-13 35,679,710.62 262,603.55 4,206,645.01 8,141,544.22 3,145,719.89 (5,143,622.33) 0.00 3,497,663.18 49,790,264.14 Cert. 05 3-Oct-13 33,062,921.78 193,105.41 3,615,313.28 6,468,664.81 1,058,498.60 (4,439,850.39) 0.00 3,019,098.26 42,977,751.76 Cert. 06A 25-Nov-13 19,242,671.53 16,340.64 1,755,309.07 2,682,797.83 (1,921,319.27) (2,177,579.98) 0.00 1,480,754.39 21,078,974.21 Cert. 07 15-Jan-14 26,713,619.29 2,344,813.28 2,847,198.21 4,304,508.56 277,656.24 (2,390,469.32) (4,358,764.89) 2,184,774.09 31,923,335.46 Cert. 08 8-Mar-14 24,260,591.90 199,901.93 4,385,099.61 5,566,782.91 13,866,877.78 (3,441,237.64) (7,724,017.82) 2,757,756.07 39,871,754.74 Cert. 09 8-Apr-14 21,123,008.47 2,942,598.75 3,882,872.41 5,869,453.37 (2,794,847.96) (6,670,122.65) 1,846,051.10 26,199,013.49 Cert. 10 30-May-14 25,653,761.99 3,063,995.72 4,253,191.31 3,071,967.13 (3,297,094.90) (12,917,990.38) 1,572,494.95 21,400,325.82 Cert. 11A 7-Jul-14 29,044,691.62 3,827,816.58 5,555,667.77 5,978,526.05 (3,842,817.60) (9,171,593.89) 2,395,987.35 33,788,277.89 Cert. 12 2-Sep-14 72,897,305.98 8,094,732.89 10,989,786.63 (2,113,508.96) (9,198,182.55) (23,019,162.83) 4,545,742.45 62,196,713.61 Cert. 13 2-Oct-14 44,160,462.80 4,355,307.12 6,790,779.06 (3,779,139.62) (5,530,654.90) (13,944,779.85) 2,555,618.81 34,607,593.42 Cert. 14 4-Mar-15 121,561,415.16 12,136,526.21 18,890,003.73 (7,872,951.75) (15,258,794.51) (44,839,526.90) 6,791,531.72 91,408,203.66 Cert. 15 28-Jul-15 30,769,004.74 3,807,439.66 1,499,357.79 (285,329.89) (3,607,580.22) (10,257,461.90) 1,736,244.71 23,661,674.89 Cert. 16 26-Aug-15 48,218,247.75 6,377,799.35 2,826,104.98 917,975.43 (5,742,215.21) (16,074,515.37) 2,874,061.63 39,397,458.56 Cert. 17 3-Oct-15 80,671,266.34 9,985,438.40 1,593,483.59 (2,469,723.82) (9,225,018.83) (26,893,376.90) 4,276,321.96 57,938,390.73 Cert. 18 31-Oct-15 57,416,571.65 6,116,433.25 320,524.61 (7,111,625.56) (6,385,352.95) (19,140,960.24) 2,556,864.17 33,772,454.93 Cert. 19 834,844,012.24 6,981,033.47 96,137,594.11 121,603,133.25 18,655,622.51 (105,956,577.30) 43,055,269.24 76,246,813.21 1,091,566,900.73
  • 56. Appendix 3.2 – Claims Register
  • 57. CORRESPONDENCE ADDRESS Av. Kwame Nkrumah,1335 C.P. 1813, Maputo, Moçambique Tel +258 21 414506, 414507, 414508 Fax +258 21 414515 Email:cpglda@cpg.co.mz www.cpg.co.mz Our reference: ANE-680-DIPRO-2008/005 11 June 2015 The Director General Administração Nacional de Estradas Avenida de Moçambique, 1225 C.P. 403, MAPUTO, Mozambique Tel: +258-1-476163/4 / 476018 Fax: +258-1-475290 / 475533 / 475862 Attention: Eng. A Mugunhe Dear Sir, REHABILITATION OF ROAD N14 BETWEEN LICHINGA AND LITUNDE AND CONSTRUCTION OF 7 BRIDGES BETWEEN LITUNDE AND MARRUPA CONTRACT No. 680/DIPRO/2008 (LOT C) CLAIMS 2 & 5 : ENGINEER’S DETERMINATIONS Please find herewith the determinations rendered by the Engineer with respect to Claims 2 and 5. Would you kindly please advise whether I may release these to the Contractor. We trust the above is to your satisfaction. Yours faithfully, J P D’AGUIAR (Electronic signature) For CIVIL AND PLANNING GROUP (CPG) DIRECTORS R. de G. CORREIA B. Eng., N.D. (Struct. Eng.), I.Eng. A.M.I.Struct.E. A.M.Zwe.I.E., F.I.H.I.E. A. A. MUIANGA B. Eng. (Civ. Eng.) B. WARREN B.Sc. (Eng.), M.Sc. (Bridge Eng.), C.Eng., F.I.C.E., F.Zwe.I.E., M.Z.A.C.E. P.M. WOOTTON B.Sc. (Eng.), M.Sc. (Bridge Eng.), C.Eng., M.I.C.E., M.Zwe.I.E., M.Z.A.C.E. B. MUSARURWA B.Sc. (Civ. Eng.), B.Sc. (Geol. Eng.) F.Zwe.I.E., M.Z.A.C.E., M.A.S.C.E. K. KGOBOKO B.Sc. (Hons.), M.Eng.Sc., M.I.E.Aust., C.P.Eng., M.B.I.E. P. WARREN B.B.S (Hons.), M.Z.I.M., M.M.I.Z.
  • 58. DIRECÇÃO DE PROJECTOS REPUBLIC OF MOZAMBIQUE The Rehabilitation of Road N14 Between Lichinga and Litunde and Construction of 7 Bridges Between Litunde and Marrupa in Lichinga Province in Moçambique (Lot C) Contract No. 680/DIPRO/2008 CLAIM 2 : Lack of Bridge Reference Marks and Construction Drawings ENGINEER’S DETERMINATION JUNE 2015 Employer Administração Nacional de Estradas Contractor CMC/CMCAA Joint Venture Engineer of Record Civil & Planning Group CPG Claim No.2 Lack of Bridge Reference Marks & Construction Drawings General Conditions of Contract Conditions of Contract for Works of Civil Engineering Construction, Fourth Edition 1987, reprinted in 1992 Standard Specifications SATCC Standard Specifications for Road and Bridge Works September 1988 (Reprinted July 2001) Prepared by:
  • 59. TABLE OF CONTENTS 1 INTRODUCTION .................................................................................................................1 1.1 Contract Background................................................................................................1 1.2 Description of the Project.........................................................................................2 1.3 Brief description of the claim ...................................................................................2 1.4 Contract procedure for the submission and determination of claims .....................3 2 CONTRACT PARTICULARS................................................................................................3 2.1 Details of the Employer and the Contractor.............................................................3 2.2 Summary of Important Dates....................................................................................4 3 THE CONTRACTOR’S CLAIM .............................................................................................4 3.1 General......................................................................................................................4 3.2 The Contractor’s claim for an extension of time .....................................................5 3.3 The Contractor’s claim for additional payment........................................................5 4 THE ENGINEER’S DETERMINATION..................................................................................8 APPENDICES Appendix A : Summary of extensions of Time for Completion
  • 60. THE REPUBLIC OF MOZAMBIQUE Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and construction of 7 bridges between Litunde and Marrupa in Niassa Province (Contract No. 680/DIPRO/2008) Claims 2 Engineer’s Determination 1 | P a g e 1 INTRODUCTION 1.1 Contract Background (a) By way of its Letter of Acceptance dated 2 February 20111 October 2009 the Administração Nacional de Estradas, (the “Employer”), accepted an offer from the contracting firm CMC/CMCAA JV, (the “Contractor”), to rehabilitate the section of the N14 between Lichinga and Litunde (66 km) and construct seven bridges between Litunde and Marupa in the Niassa province of Mozambique. (b) The contract agreement (Contract No. 680/DIPRO/2008 (Lot C)) for an entire but remeasurable contract with a bill of quantities was executed on 25 February 2011. (c) The contract was concluded for an amount of MZM 1,271,280,675.49 (one billion, two hundred and seventy one million, two hundred and eighty thousand, six hundred and seventy five Meticais and forty nine cents. This amount was constituted by the amounts shown in the table below: (d) The Contract, although denominated in local currency, provides for payment in two currencies being 80% in Euros at the exchange rate of MZM 37.79/€ and 20% in local currency (MZM). (e) The Time for Completion for the whole of the Works is twenty four (24) months measured from the Commencement Date of 20 February 2012. The Time for Completion for the Section km 0-33 is fifteen (15) months, also measured from the Commencement Date of 20 February 2012. (f) The current Engineer is Civil and Planning Group Ltd (CPG). The Employer notified the Contractor of CPG’s appointment on 22 February 20152 . Prior to this date the Engineer of Record was the consulting firm SNC-Lavalin International Inc, Canada. (g) The General Conditions are the Conditions of Contract for Works of Civil Engineering Construction, Fourth Edition 1987, reprinted in 1992 with further amendments, prepared by the Fédération Internationale des Ingénieurs-Consoils (FIDIC). The General Conditions have been modified in places by the Conditions of Particular Application. 1 Letter reference 28/UGEA/2011 2 Letter reference 123/DAC/DIPRO/2015 Item Description Amount (MZM) % Subtotal 1 Bill A Roadworks 766,214,271.59 70.8 Bill B Bridges 303,944,571.17 28.1 Bill C Dayworks 8,676,699.12 0.8 Bill D Social 3,289,650.06 0.3 Subtotal 1 1,082,125,191.94 100.0 Contingency @ 10% 108,212,519.19 Subtotal 2 1,190,337,711.13 VAT @ 6.8% 80,942,964.36 Total Bid Sum 1,271,280,675.49
  • 61. THE REPUBLIC OF MOZAMBIQUE Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and construction of 7 bridges between Litunde and Marrupa in Niassa Province (Contract No. 680/DIPRO/2008) Claims 2 Engineer’s Determination 2 | P a g e References to Clauses and Sub-Clauses in this document are, unless otherwise indicated, references to Clauses and Sub-Clauses in these General Conditions. (h) The substantive law of the Contract is the Law of Mozambique. (i) The General Specifications are the SATCC Draft Standard Specifications for Road and Bridge Works, September 1998 (Reprinted July 2001) (“the Standard Specifications”). These are amended/augmented by the Technical Specifications, the Particular Specifications and the Environmental Guidelines for Road Works in Mozambique. (j) The funding agency is the African Development Bank (ADB). 1.2 Description of the Project (a) The project provides for the rehabilitation of approximately 66 km of road N14 between Lichinga at km 0 and Litunde at km 66 in the Niassa Province of Mozambique. The rehabilitation work essentially comprises of the following: (i) km 0.00 - km 7.14 : Widening of pavement and resealing (Double seal) (ii) km 7.14 - km 57.85 : Widening with subbase reconstruction + addition of base + surface treatment (Double seal) (iii) km 57.87 – km 66.00 : Widening of pavement and resealing (Double seal) (b) The project also provides for the construction of 5 new bridge structures together with their respective road approaches on the same route but between Litunde and Marupa. The bridge characteristics and their locations are as follows: (i) Lugenda Bridge : km 155.3 : 3 x 45 m spans (ii) Uriate Bridge : km 178.5 : 1 x 35 m span (iii) Nicoleze Bridge : km 189.0 : 1 x 35 m span (iv) Lureco Bridge : km 244.9 : 1 x 40 m span (v) Messenguele Bridge : km 280.7 : 1 x 35 m span (k) The structures all comprise of simply supported spans constructed from cast in-situ post- tensioned beams acting in conjunction with a reinforced concrete deck slab. It is the construction of these bridge structures that has given rise to this claim. 1.3 Brief description of the claim (a) Claim 2 is a final claim premised on the loss and damage suffered by the Contractor on account of the allegedly delayed provision of bridge bench marks and bridge construction drawings by the Engineer. (b) The Contractor is claiming an extension of the Time for Completion of 455 days and additional payment of €8,694,299.27. The amount is made up as follows: (i) Time-related Costs €4,607,827.64 (ii) Head office overhead and loss of profit €3,346,496.88
  • 62. THE REPUBLIC OF MOZAMBIQUE Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and construction of 7 bridges between Litunde and Marrupa in Niassa Province (Contract No. 680/DIPRO/2008) Claims 2 Engineer’s Determination 3 | P a g e (iii) Fixed Costs € 444,787.96 (iv) Guarantees and Insurance Costs € 295,186.80 Total Costs €8,694,299.27 1.4 Contract procedure for the submission and determination of claims (a) The procedure for the submission and determination of claims asserted by the Contractor is set out in Clause 53 of the General Conditions. The Engineer is required to notify the Contractor of any determination made under Sub-Clause 53.5 of the General Conditions with a copy to the Employer. (b) Should a dispute arise between the Employer and the Contractor as to any determination of the Engineer the dispute is to be decided by reference to a Disputes Review Board for a Recommendation. There is no express provision in the Contract for subsequent referral of the dispute to arbitration (Sub-Clause 67.1 of the Conditions of Particular Application) in the event that either party is dissatisfied with the Recommendation of the Disputes Review Board. 2 CONTRACT PARTICULARS 2.1 Details of the Employer and the Contractor (a) The Employer is: The Administração Nacional de Estradas, Avenida de Moçambique, 1225 MAPUTO Moçambique Tel : +258 21 476 163 Fax : +258 21 475 862 (b) The Contractor is: CMC / CMCAA Joint Venture Avenida Vladimir Lenin 174 Edificio Millenium Park, 9 & 10 Andares CP 4602 MAPUTO Moçambique Tel : +258 21 343 900 Fax : +258 21 343 900 (c) The contract agreement (Contract No. 680/DIPRO/2008 (Lot C)) for an entire but remeasurable contract with a bill of quantities was executed on 25 February 2011.
  • 63. THE REPUBLIC OF MOZAMBIQUE Lot C : Rehabilitation of Road N14 between Lichinga and Litunde (66 km) and construction of 7 bridges between Litunde and Marrupa in Niassa Province (Contract No. 680/DIPRO/2008) Claims 2 Engineer’s Determination 4 | P a g e 2.2 Summary of Important Dates (a) Letter of Acceptance : 1 February 20113 (b) Signature of Contract Agreement : 25 February 2011 (c) Order to Commence : 20 February 2012 (d) Completion Date : 20 February 2014 (e) Extension of time awards : Nil (f) Date for completion of Section km 0-33 : 20 May 2013 3 THE CONTRACTOR’S CLAIM 3.1 General As mentioned previously the Contractor’s claim is brought essentially on the premise of the late supply of information. In this regard the Contractor gave the following notices: (a) Notice in terms of Sub-Clauses 6.3 : 29 June 2012 – notice to the effect that drawings were required by 6/02/2015 if delays were to be avoided (b) Notice in terms of Clauses 44 and 53 : 13 July 2012 – notice to the effect that planning of the Works was being delayed and that Contractor intended claiming an extension of the Time for Completion and additional payment (c) Notice in terms of Clauses 44 and 53 : 13 July 2012 – notice to the effect that planning of the Works was being delayed and that Contractor intended claiming an extension of the Time for Completion and additional payment (d) Notice in terms of Clauses 44 and 53 : 6 April 2013 – 2nd notice to the effect that the Contractor intended claiming an extension of the Time for Completion and additional payment (e) The Contractor contends that it was only on the 11 July 2013 that he had at his disposal the necessary drawings and setting out data to enable him to properly prosecute the bridge Works. (f) The then Engineer in an interim determination made the bald statement that all the construction drawings had been made available to the Contractor on 24 November 2011, this being the date 84 days before the Commencement Date. The Engineer does not agree that these drawings were capable of sustaining a construction and concurs with 3 Letter reference 28/UGEA/2011