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JUMPFLEX® – 857 Series 
Signal Conditioning, Relay and Solid State Modules 
Sold & Serviced By: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
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www.electromate.com 
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Today‘s factory automation and process control applications require conversion, isolation, and transmission of 
many different signal types. With these requirements comes the challenge of managing signal types, maximizing 
panel space, reducing signal wiring and downtime, while controlling overall system costs. The new 857 Series 
signal conditioners and relays meet this challenge and 
much more with... 
Isolation Amplifiers 
Relay and Solid State 
Modules 
W 
DC AC/DC 
JUMPFLEX® – 857 Series 
Passive Isolators 
Repeater Power Supplies 
Signal Splitter 
• Industries smallest pitch at just 6mm wide, reduces panel space 
• Pluggable relays for easy replacement 
• Flexible jumpering system eliminates redundant wiring 
• Configurable modules increase flexibility and reduce 
inventory/part number requirements 
• Safe operation with three-way isolation (2.5kV) 
• Maintenance-free wiring with CAGE CLAMP®S 
termination technology 
• And support for all signal types... 
DC Relay Modules 
DC Relay Modules 
with Gold Contacts 
1 
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Signal Conditioners 
W 
IN mV U,I OUT 
Power 
IN U, I OUT 
Power 
Power 
IN 
(I) (I) 
I U, I 
Power 
IN U U OUT 
Power 
IN U, I 
Power 
I 
I 
OUT 1 
OUT 2 
IN PT100 U, I OUT 
Power 
IN  U, I OUT 
Power 
OUT 
IN 1 I I OUT 1 
IN 2 I I OUT 2 
mV Signal Conditioner 
Limit Value Switch 
Signal Conditioner for RTDs 
Signal Conditioner 
for Thermocouples 
JUMPFLEX® - 
The Intelligent Solution! 
Solid State 
AC/DC Relay Modules 
AC/DC Relay Modules 
with Gold Contacts 
2 
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JUMPFLEX® - Top Effectively Protected JUMPFLEX® – Top Requirement: 
Product: 
Input circuit protection against overcurrent. 
JUMPFLEX® – 
857-409 Bipolar and 
857-402 Universal Signal Conditioner 
Solution: 
Use auto-reset fuses that reset once overcurrent is removed. 
Always Accurate 
Requirement: 
Always precise and constant signal values. 
Even after signal range change. 
Solution: 
Use laser trimming process on resistors for each DIP 
switch setting to avoid the need to recalibrate. 
The input circuit is effectively protected against overcurrent. 
Product: 
JUMPFLEX® – 
Configurable 857-4xx Series Signal Conditioners 
are calibrated via DIP switch 
No recalibration is necessary after switching between measuring ranges. 
0 ... 20 mA  4 ... 20 mA 
 0.1 % 
(Avoiding recalibration) 
3 
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® - Top Features 
– Top Features Ideally Adjusted 
The perfect solution for any application. 
Maximum Safety 
Requirement: 
Reaching definable end values for standard analog signals. 
Solution: 
Integrate a clipping function to ensure accurate analog 
signal conversion by limiting upper range values. 
Product: 
JUMPFLEX® – 
857-401 Software-Configurable Signal Conditioner 
(with configurable digital output (DO)) 
857-402 Universal Signal Conitioner 
Requirement: 
Provide safe electrical isolation of all circuits (input, 
output, and power supply) without additional costs. 
Solution: 
Utilize multi-layer PCB windings with a ferrite core. 
Product: 
The complete JUMPFLEX® 857 Series 
All devices provide “safe isolation” with 2.5kV 
test voltage to EN 61140. 
(i.e. for 0 - 10 V input to 
4 - 20 mA; even at 11 V 
input, the output will not 
exceed 20 mA.) 
4 
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JUMPFLEX® - Signal Conitioners – 857 Series 
For extreme Extended to +70°Highest safety 
All devices provide “safe with 2.5kV test voltage Housed Commoning, not discrete wiring 
Same outline allows use of a single 
in-line, push-in jumper. 
in a 6 mm wide pakage, the 857 Series JUMPFLEX® 
Signal Conditioners feature eight CAGE CLAMP®S connections, 
a jumper slot at every connection point, and a common profile. 
As a result, the same flexible, push-in jumpers can be used for the 
entire JUMPFLEX® product line... providing a system approach to 
signal conditioning and switching 
Additional features include: safe isolation, extended temperature 
range, and calibrated configurable signals. Combined with ex-cellent 
technical specifications, these features offer an advanced 
signal conditioning product that maximizes panel space, while 
reducing signal wiring and downtime. 
5 
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S 
Vibration-proof – fast – maintenance-free 
CAGE CLAMP®S termination for all conductor types. 
Flexibility at its finest 
Configuration via DIP switch or software 
configuration tool (FDT/DTM). 
Industry‘s most compact 
“True“ 6.0mm (0.23 inch) width maximizes 
panel space. 
solid fine-stranded ferruled 
For extreme applications 
Extended range of temperatures from -25°C 
to +70°C to suit more applications. 
safety 
provide “safe isolation“ 
voltage to EN 61140. 
Always accurate 
Laser-capable resistors eliminate 
recalibration. 
6 
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Description Item No. 
Configuration Dip Switch FDT/DTM 
Signal conditioner, configurable 
with zero/span adjustment 
IN OUT 
POWER 
5 
6 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
Us+ 
GND 3 
IN+ 
GND 1 
Us+ 
GND 3 
857-400 x 
Signal conditioner, configurable 
with digital output 
OUT+ 
GND 2 
OUT 
U,I 
Us+ 
GND 3 
POWER 
IN+ 
GND 1 
DO 
GND 3 
5 
6 
IN 
U,I 
1 
2 
DO 
3 
4 
7 
8 
857-401 x x 
Universal signal conditioner 
OUT+ 
GND 2 
OUT 
U,I 
Us+ 
GND 3 
POWER 
IN+ 
GND 1 
DO 
GND 3 
5 
6 
IN 
U,I 
1 
2 
DO 
3 
4 
7 
8 
857-402 x 
Bipolar signal conditioner 
OUT 
IN 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
OUT-Us+ 
GND 
U+ 
U– 
I+ 
I– 
U; I 
U; I 
857-409 x 
Signal conditioners, fixed setting 
for current and voltage signals 
IN OUT 
POWER 
5 
6 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
Us+ 
GND 3 
IN+ 
GND 1 
Us+ 
GND 3 
857-411 
857-412 
857-413 
857-414 
857-415 
857-416 
Repeater power supply, configurable 
with current and voltage output 
OUT 
IN 
857-420 x Repeater power supply, HART 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
Us+ 
GND 3 
USensor+ 
IN 
GND 1 
GND 1 
OUT 
IN 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT + 
GND 2 
Us+ 
GND 3 
USensor+ 
IN 
N.C. 
N.C. 
857-421 5 
IN OUT 1 
Signal splitter with 2 configurable 
6 
current outputs 
POWER 
1 
2 
3 
4 
7 
8 
OUT 1+ 
GND 2 
Us+ 
GND 3 
IN+ 
GND 1 
OUT 2+ 
GND 4 
OUT 2 
857-423 x 
Passive signal conditioner, 1 channel 
IN OUT 
5 
6 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
N.C. 
N.C. 
IN+ 
GND 1 
N.C. 
N.C. 
857-451 5 
IN 1 OUT 1 
6 
Passive signal conditioner, 2 channels 
1 
2 
3 
4 
857-452 7 
8 
Limit value switch with analog 
input and changeover relay output 
OUT 1+ 
GND 2 
OUT 2+ 
GND 4 
IN 1+ 
GND 1 
IN 2+ 
GND 3 
IN 2 OUT 2 
IN+ 
GND 1 
IN 
U,I 
Us+ 
GND 2 
POWER 
1 
2 
3 
4 
DO DO 
12 
11 
14 
5 
6 
7 
8 
857-531 x 
FDT/DTM 
+ 
Teach In 
Signal Conditioners 
7 Ambient operating temperature for all devices: - 25 °C ... +70 °C 
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Input Signal 
Load Impedance Operating Frequency Voltage Supply VDTM 
(configurable and calibrated) 
N Output Signal 
(configurable and calibrated) 
0 ... 20 mA, 4 ... 20 mA, 
0... 5 V, 1 ... 5 V, 
0 ... 10 V, 2 ... 10 V 
0 ... 20 mA, 4 ... 20 mA, 
0... 5 V, 1 ... 5 V, 
0 ... 10 V, 2 ... 10 V 
600 Ω (I-output) 
2 kΩ (U-output) 
100 Hz /  5 kHz 
(configurable via DIP switch) 24 V DC 
-20 ... +20 mA, 
-10 ... +10 V, 
0 ... +30 V 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 125 Hz 24 V DC 
± 0,3 mA to ± 100 mA, 
0 ... 0,3 mA to 0 ... 100 mA 
± 60 mV to ± 200 V, 
0 … 60 mV to ± 0 … 200 V 
± 10 mA, 0 ... 10 mA, 2 ... 10 mA, 
± 20 mA, 0 ... 20 mA, 4 ... 20 mA 
± 5 V, 0 ... 5 V, 1 ... 5 V, 
± 10 V, 0 ... 10 V, 2 ... 10 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 
100 Hz /  5 kHz 
(configurable via DIP switch) 24 V DC 
± 10 mA, 0 ... 10 mA, 2 ... 10 mA, 
± 20 mA, 0 ... 20 mA, 4 ... 20 mA 
± 5 V, 0 ... 5 V, 1 ... 5 V, 
± 10 V, 0 ... 10 V, 2 ... 10 V 
± 10 mA, 0 ... 10 mA, 2 ... 10 mA, 
± 20 mA, 0 ... 20 mA, 4 ... 20 mA 
± 5 V, 0 ... 5 V, 1 ... 5 V, 
± 10 V, 0 ... 10 V, 2 ... 10 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 
100 Hz /  5 kHz 
(configurable via DIP switch) 24 V DC 
0(4) ... 20 mA 
0(2) ... 10 V 
0 ... 10 V 
0 ... 10 V 
0 ... 20 mA 
4 ... 20 mA 
0(4) ... 20 mA 
0(2) ... 10 V 
0 ... 20 mA 
4 ... 20 mA 
0 ... 10 V 
0 ... 10V 
600 Ω (I-output) 
2k Ω (U-output) 100 Hz 24 V DC 
0 ... 20 mA, 
4 ... 20 mA 
0 ... 20 mA, 4 ... 20 mA, 
0... 5 V, 0 ... 10 V, 
2 ... 10 V, 1 ... 5 V 
600 Ω (I-output) 
2 kΩ (U-output) 100 Hz 24 V DC 
4 ... 20 mA 4 ... 20 mA 600 Ω 100 Hz Signal / 
HART ≥ 2.5 kHz 24 V DC 
0 ... 20 mA, 4 ... 20 mA, 
0... 5 V, 0 ... 10 V, 
2 ... 10 V, 1 ... 5 V 
2 x 0(4) ... 20 mA 2 x 300 Ω 100 Hz /  1 kHz 
(configurable via DIP switch) 24 V DC 
0(4) ... 20 mA 0(4) ... 20 mA 600 Ω 100 Hz 
0(4) ... 20 mA 0(4) ... 20 mA 600 Ω 100 Hz 
DTM 
Teach In 
-20...+20 mA, 
-10...+10 V, 
0...+30 V 
1 changeover contact, 6 A 
digital output 24 V DC 
8 
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857-979 Temperature Signal Conditioners and Signal Conditioners for Specialty Configuration 
Description Item No. 
Dip Switch FDT/DTM 
Temperature signal conditioner for 
1 
5 
OUT+ 
OUT 
Pt100, Pt200, Pt500 and Pt1000 
2 
6 
GND 1 
IN 
857-800 x 
as well as resistors 
3 
7 
Us+ 
POWER 
0 ... 1 kOhm; 0 ... 4.5 kOhm 
4 
8 
GND 2 
* KTY81-110, KTY81-120, KTY81-150, KTY82-110, KTY82-120, KTY82-150, KTY81-121, KTY82-121, KTY81-122, KTY82-122, KTY81-210, KTY81-220, KTY82-210, KTY82-220, KTY83-151, KTY84-130, KTY84-150, KTY84-151, KTY16, KTY19, ST13, ST20 
**Operating restrictions may occur within the temperature range 
Pt100, Temperature signal conditioner for 
Pt100, Pt200, Pt500 and Pt1000 
as well as resistors 
0 ... 1 kOhm; 0 ... 4.5 kOhm 
OUT 
IN 
5 
6 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
POWER 
857-801 x x 
Pt100, Temperature signal conditioner for 
thermocouples of 
types J and K 
OUT 
IN 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
TC+ 
TC– 
857-810 x 5 
Temperature signal conditioner for 
OUT 
6 
thermocouples of 
IN 
types J, K, E, R, N, S, T, B, S 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
TC+ 
TC– 
857-811 x x 5 
Ni signal conditioner for 
OUT 
6 
Ni 100, Ni 120, Ni 200, 
IN 
Ni 500, Ni 1000 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
POWER 
857-818 x 
Millivolt signal conditioner; 
Records all mV signals ranging from 
-100 mV to +100 mV; 0 mV ... 1000 mV 
OUT 
U,I 
IN 
mV 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
IN+ 
IN– 
N.C. 
N.C. 
857-819 x x 
KTY signal conditioner 
857-820 x Frequency signal conditioner 
OUT 
U; I 
KTY 
5 
6 
DO POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 1 
Us+ 
GND 2 
IN+ 
IN-DO 
GND 2 
OUT 
U, I 
IN 
f 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
Us+ 
GND 3 
+8,2V(Namur) 
fIN 
GND 1 
NPN/PNP 
857-500 x 
Current signal conditioner 
857-550 x Supply and Through Module 
IN OUT 
5 
6 
POWER 
1 
2 
3 
4 
7 
8 
OUT+ 
GND 2 
Us+ 
GND 3 
IN 1A (GND 1) 
IN 5A (GND 1) 
DO (GND 3) 
GND 1 
DO 
5 
6 
1 
2 
3 
4 
7 
8 
Signal+ 
GND 
Us+ 
GND 
Signal+ 
GND 
Us+ 
GND 
Ambient operating temperature for all devices: - 25 °C ... +70 °C 
9 
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Input Signal Sensor Connection 
Output Signal Load Impedance Supply Voltage VDTM 
N Sensor 
Temperature Range 
Pt sensors 
Pt100, Pt200, Pt500, Pt1000 
Resistors 
0 ... 1 kΩ; 0 ... 4,5 kΩ 
2-wire, 3-wire, 4-wire 
(switchable) -200 °C ... +850 °C 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
Pt sensors 
Pt100, Pt200, Pt500, Pt1000 
Resistors 
0 ... 1 kΩ; 0 ... 4,5 kΩ 
2-wire, 3-wire, 4-wire 
(switchable) -200 °C ... +850 °C 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
Thermocouples 
Type J, Type K 
Type J: 
-150 °C ... +1200 °C 
Type K: 
-150 °C ... +1350 °C 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
Thermocouples 
Type J, K, E, R, N, S, T, B 
Type J: 
-150 °C ... +1200 °C 
Type K: 
-150 °C ... +1350 °C 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
Ni sensors 
Ni 100, Ni 120, Ni 200, 
Ni 500, Ni1000 
2-wire, 3-wire, 4-wire 
(switchable) 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
-100 mV ... +100 mV, 
0 mV ... 200 mV to 
0 mV ... 1000 mV 
(in 100 mV increments) 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 0... 5 V, 
1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
KTY sensors * 2-wire 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
Frequency signals , 
NAMUR-, NPN or PNP 
sensors 
0.1 Hz to 120 kHz 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0 ... 5 V, 1 ... 5 V 
≤ 600 Ω (I-output) 
≥ 2 kΩ (U-output) 24 V DC 
0 ... 1 A AC/DC; 
0 ... 5 A AC/DC 
0 ... 20 mA, 4 ... 20 mA, 
0 ... 10 mA, 2 ... 10 mA 
0 ... 10 V, 2 ... 10 V, 
0 ... 5 V, 1 ... 5 V 
≤ 600 Ω 
(I-output)** 
≥ 2 kΩ 
(U-output) 
24 V DC 
33 V AC/DC / 2 A 
Specialty Signals 
KTY82-220, KTY81-221, KTY82-221, KTY81-222, KTY82-222, KTY81-250, KTY82-250, KTY83-110, KTY83-120, KTY83-150, KTY83-121, KTY83-122, 
10 
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Software Configuration of a 
JUMPFLEX® Signal Conditioner 
Some JUMPFLEX® signal conditioners can also be 
configured with the WAGOframe Software (an FDT 
based software tool) and the appropriate DTM (device 
driver). In addition to configuring your device, the 
software can also be used for start-up and diagnositcs 
of field devices (including 3rd party devices and other 
WAGO products like the SPEEDWAY I/O-SYSTEM and 
some of the EPSITRON® power supplies). With a built-in 
wizard, the WAGOframe software guides users through 
the different operating modes of the device via its‘ DTM, 
resulting in simplified implementation. One tool allows the 
configuration of many different vendors devices. For more 
information on the FDT standard visit www.fdtgroup.org. 
Description Item No. Pack. 
Unit 
WAGOframe* 759-370 1 
857 Series JUMPFLEX® configuration 
WAGO USB Service Cable 750-923 1 
* WAGOframe not needed if you have 
another vendor‘s FDT frame tool, then 
just simply download the DTM for free at 
http://www.wago.us/service/23345.htm 
11 
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Avoiding Analog Signal Corruption 
Industrial applications have numerous requirements for safe and efficient signal matching that demand appropriately engineered 
solutions. The strength of analog technology is in managing these various signal types. Analog solutions have reliably served all 
sectors of the electrical/electronic industry, including factory automation and process control applications. 
Potential Difference or Ground Loops 
Signal Filtering 
Linked Measurement Circuits 
Potential differences or ground loops are the most 
common cause of analog signal corruptions. As trans-mission 
lengths increase, the ground resistance also in-creases, 
creating potential differences of up to 200V. 
A ground loop occurs when signals have a ground 
reference both at the input and output. This allows cur-rent 
to flow between the grounds, which interferes with 
the actual signal and causes faulty signal assessment. 
In this application example, an isolation amplifier pre-vents 
the ground loop. Galvanic isolation between the 
input and output circuit disrupts the ground loop, and 
allows for perfect signal transmission. Smaller overvol-tages 
with a lower energy level arising from switching 
operations are also safely dissipated. Additionally, 
galvanic isolation protects the PLC or controller down-stream 
of the isolation amplifier. 
If the signal to be processed is burdened with electri-cal 
interference or noise, intolerable errors may result 
in the electronic control or measurement system. An 
internal filter within the input of the isolation amplifier 
eliminates disturbances in the process signal. The isola-tion 
amplifier can be adapted to the frequency range 
in which the disturbance is found via DIP switches. The 
disturbances are thus filtered out safely, and the signal 
is transmitted without error to the controller. 
Potential differences are often caused by linked 
measurement circuits, where the reference voltage is 
raised by combining several signals. Isolation ampli-fiers 
eliminate this problem, as the galvanic isolation 
removes the influence of various reference voltages. 
The 857 Series JUMPFLEX® signal conditioners strengthen system safety and eliminate typical problems through continuous 
galvanic 3-way isolation with test voltages of 2.5kV between all channels (input/output/supply). 
12 
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® - Sockets with Miniature Switching Relay and 
Commoning, Same outline of a single Clear identification 
Clear marking via wWMB JUMPFLEXSolid State Relay – 857 Series 
Housed in a 6 mm wide package, the 857 Series mechanical and 
solid state relay modules from WAGO have the same dimensional 
outline. As a result, the same flexible, push-in jumper system can 
be used by both to reduce wiring time and errors. As shown in the 
picture, all A2-connections are jumpered together requiring only 
one module to be wired to the negative side of the power source. 
Other features designed to reduce wiring time and errors include: 
pluggable relays for easy field replacement (without disturbing 
exsiting wiring), clear separation/identification of both the control 
and load side of the relay, and an optional interface adapter, for 
the control or load side of the relay, that allows the use of pre-harnessed 
cables via the on-board, ribbon-style connector. 
13 
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S 
Vibration-proof, fast and maintenance-free 
CAGE CLAMP®S termination for all conductor types. 
Quick and easy replacement 
Pluggable mechanical and 
solid state relays. 
Industry‘s most compact 
“True“ 6.0mm (0.23 inch) width maximizes 
panel space. 
solid fine-stranded ferruled 
Highly versatile 
Input voltage available in 
5-230 V AC/DC versions . 
Commoning, not discrete wiring 
Same outline allows the usage 
a single in-line, push-in jumper. 
identification 
wWMB Multi markers. 
14 
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Pluggable Relay and Solid State Relay Modules 
Description Item No. 
Input Nominal 
Voltage VN 
Max. 
Switching 
Voltage 
Max. 
Continuous 
Current 
Relay with 
1 changeover contact 
857-303 
857-304 
857-305 
857-306 
857-307 
857-308 
12 V DC 
24 V DC 
48 V DC 
60 V DC 
110 V DC 
220 V DC 
250 V AC 6 A 
A1 
A2 
857-354 
857-357 
857-358 
24 V AC/DC 
115 V AC/DC 
230 V AC/DC 
250 V AC 6 A 
Relay with 
1 changeover contact, 
with gold contacts 
857-314 
857-317 
857-318 
24 V DC 
110 V DC 
220 V DC 
36 V DC* / 
(250 V AC/DC) 50 mA* / (6 A) 
A1 
A2 
857-364 
857-367 
857-368 
24 V AC/DC 
115 V AC/DC 
230 V AC/DC 
36 V DC* / 
(250 V AC/DC) 50 mA* / (6 A) 
2 relays, with 
1 make contact A3 
A4 
23 
24 
A1 
A2 
13 
14 857-1330 24 V AC/DC 250 V AC 4 A 
Description Item No. Input Nominal 
Voltage VN 
Sockets for Miniature 
Switching Relay and 
SSR 
857-104 AC/24 V DC 
For replacement 
relays and solid state relays, 
see accessories on page 18 
857-107 AC/DC 110 V 
857-108 AC/DC 230 V 
* In order to prevent the gold layer from being damaged, these values shall not be exceeded. (In case of damaged gold layer, the values in parens apply). 
Higher switching power leads to evaporation of the gold layer. 
15 
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www.electromate.com 
sales@electromate.com
Description Item No. 
Input Nominal 
Voltage VN 
Output Voltage 
Range 
Max. 
Continuous 
Current 
Solid state relay 
14 
13 
N.C. 
857-704 24 V DC 0 V ... 48 V DC 100 mA 
14 
A1 13 
857-707 115 V AC/DC 0 V ... 48 V DC 100 mA 
A2 N.C. 
14 
A1 13 
857-708 230 V AC/DC 0 V ... 48 V DC 100 mA 
A2 N.C. 
Solid state relay 
14 
13 
N.C. 
857-714 24 V DC 24 V ... 240 V AC 1 A 
A1 13 
A2 
14 
N.C. 
857-717 115 V AC/DC 24 V ... 240 V AC 1 A 
A1 13 
A2 
14 
N.C. 
857-718 230 V AC/DC 24 V ... 240 V AC 1 A 
Solid state relay 
14 
13 
N.C. 
857-724 24 V DC 0 V ... 24 V DC 2 A 
A1 13 
A2 
14 
N.C. 
857-727 115 V AC/DC 0 V ... 24 V DC 2 A 
A1 13 
A2 
14 
N.C. 
857-728 230 V AC/DC 0 V ... 24 V DC 2 A 
Solid state relay 
A1 
A2 
13 
14 
RL 
A3 
A4 
23 
24 
RL 
857-1494 
2 x 
24 V DC 
2 x 
9 V ... 60 V DC 2 x 0.1 A 
A1 
A2 
13 
14 
RL 
A3 
A4 
23 
24 
RL 
857-1430 
2 x 
24 V DC 
2 x 
3 V ... 30 V DC 2 x 3 A 
A1 12 
11 
RL 
14 
857-1432 24 V DC 3 V ... 30 V DC 2 x 0.5 A 
1 A2 
1 
22 
21 
24 
RL 
The 857-98x Interface Adapter provides a fast and 
reliable connection between WAGO I/O modules 
equipped with ribbon cable connector (i.e., 750- 
1500 and 750-1502) and JUMPFLEX® relay and 
solid state relay modules. 
Suitable ribbon cable assemblies are also available 
as accessories. 
See pages 17 - 18 for interface adapter and 
ribbon cable assembly item numbers. 
16 
Sold  Serviced By: 
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Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
Accessories 
JUMPFLEX®- 8-Channel Adapter for System Wiring 
Interface 
8-channel adapter 
with 14-pin ribbon cable connector 
acc. to DIN 41651 
Input, positive switching 1 
3 +  
2 
4 
5 
6 
7 
8 
9 
10 
11 
12 
13 
14 
FLK 14 
857-981 
Interface 
8-channel adapter 
with 14-pin ribbon cable connector 
acc. to DIN 41651 
Output, positive switching 1 
3 +  
2 
4 
5 
6 
7 
8 
9 
10 
11 
12 
13 
14 
FLK 14 
857-982 
Interface 
8-channel adapter 
with SUB-D male connector 
Input, positive switching 1 +  
9 
SUB-D 
857-986 
Interface 
8-channel adapter 
with 16-pin ribbon cable connector 
acc. to DIN 41651 
(suitable for signal conditioners) 1 
2 
3 
4 
5 
6 
7 
8 
9 
10 
11 
12 
13 
14 
15 
16 
FLK 16 
857-980 
WAGO Ribbon Cables 
The 14-pin cables transmit the signal one-to-one from the 14-pole female connector and are available in 1-, 2- and 3-meter lengths. (for 857-981 and 857-982) 
WAGO ribbon cable 14/14, 1m long 
14-pole female connector 14-pole female connector 
706-753/300-100 
WAGO ribbon cable 14/14, 2m long 706-753/300-200 
WAGO ribbon cable 14/14, 3m long 706-753/300-300 
The 16-pin cables transmit the signal one-to-one from the 16-pole female connector and are available in 1-, 2- and 3-meter lengths. 
Signal transmission from the 857-980 Interface Adapter is also possible. 
WAGO ribbon cable 16/16, 1m long 
16-pole female connector 16-pole female connector 
706-753/301-100 
WAGO ribbon cable 16/16, 2m long 706-753/301-200 
WAGO ribbon cable 16/16, 3m long 706-753/301-300 
The cables provide fast and easy connection of WAGO I/O modules featuring ribbon cable connectors. The following WAGO I/O modules and adapters are compatible: 
750-1500 (16 DO) -- 857-981; 750-1400 (16 DI) -- 857-982; and 750-1502 (8 DO / 8 DI) -- 857-981 (DO) and 857-982 (DI) 
The ribbon cables are available in 1-, 2- and 3-meter lengths; each has one 20-pole or two 14-pole female connectors on the ends. 
WAGO ribbon cable 20/2x14, 1m long 
20-pole female connector 
14-pole female connector 14-pole female connector 
706-7753/304-100 
WAGO ribbon cable 20/2x14, 2m long 706-7753/304-200 
WAGO ribbon cable 20/2x14, 3m long 706-7753/304-300 
The cables provide fast and easy connection of WAGO I/O modules featuring ribboncable connectors. The following WAGO I/O modules and D-sub adapters are 
compatible: 750-1500 (16 DO) -- 857-986 (DO) 
The ribbon cables are available in 1-, 2- and 3-meter lengths; each has one 20-pole or two 15-pole female connectors on the ends. 
WAGO ribbon cable 20/2x15, 1m long 20-pole female connector 
15-pole D-sub female 
connector 
15-pole D-sub female 
connector 
706-7753/306-100 
WAGO ribbon cable 20/2x15, 2m long 706-7753/306-200 
WAGO ribbon cable 20/2x15, 3m long 706-7753/306-300 
17 
Sold  Serviced By: 
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Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com
Push-in Type Jumper Bars, Operating Tool, WAGO USB Service Cable, Marking 
Replacement Relays and Optocouplers 
For example, a 2 pole yellow jumper = 
part number 859-402/000-029 
Input Voltage 
Item No. 
Complete Relay 
Module 
Item No. 
Socket 
Item No. 
Replacement Relays 
Miniature 
Switching Relays 
12 V DC 857-303 857-103 857-150 
24 V DC 857-304 857-104 857-152 
48 V DC 857-305 857-105 857-154 
60 V DC 857-306 857-106 857-155 
110 V DC 857-307 857-107 857-155 
220 V DC 857-308 857-108 857-155 
24 V AC/DC 857-354 857-104 857-152 
115 V AC/DC 857-357 857-107 857-155 
230 V AC/DC 857-358 857-108 857-155 
Miniature 
Switching Relays 
(gold contacts) 
24 V DC 857-314 857-104 857-153 
110 V DC 857-317 857-107 857-157 
220 V DC 857-318 857-108 857-157 
24 V AC/DC 857-364 857-104 857-153 
115 V AC/DC 857-367 857-107 857-157 
230 V AC/DC 857-368 857-108 857-157 
Solid State Relays 
24 V DC 857-704 857-104 857-164 
115 V AC/DC 857-707 857-107 857-165 
230 V AC/DC 857-708 857-108 857-165 
24 V DC 857-714 857-104 857-167 
115 V AC/DC 857-717 857-107 857-168 
230 V AC/DC 857-718 857-108 857-168 
24 V DC 857-724 857-104 857-161 
115 V AC/DC 857-727 857-107 857-162 
230 V AC/DC 857-728 857-108 857-162 
Push-in type jumper bars, light gray, 
insulated, 18 A 
2-way 859-402 
3-way 859-403 
4-way 859-404 
5-way 859-405 
6-way 859-406 
7-way 859-407 
8-way 859-408 
9-way 859-409 
10-way 859-410 
Item no. suffix for colored push-in type 
jumper bars 
yellow ... /000-029 
red ... /000-005 
blue ... /000-006 
Comb-style jumper for jumpering 10 poles (Jumper inserted into conductor opening) 2-way 281-482 
Operating tool, with 
partially insulated shaft 
Type 2, blade (3.5 x 0.5) mm 210-720 
WAGO USB service cable 
Connection between 
PC (notebook) and service interface of 
857 Series signal conditioner 
750-923 
WAGOframe 
FDT frame application for parameterization, 
commissioning and diagnostics of devices 
with DTM device driver WAGOframe 
759-370 
759-370 
Marking WMB Multi marking system see www.wago.us 
18 
Sold  Serviced By: 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
Toll Free Fax (877) SERV099 
www.electromate.com 
sales@electromate.com

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JUMPFLEX® 857 Series Signal Conditioning Guide

  • 1. JUMPFLEX® – 857 Series Signal Conditioning, Relay and Solid State Modules Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 2. Today‘s factory automation and process control applications require conversion, isolation, and transmission of many different signal types. With these requirements comes the challenge of managing signal types, maximizing panel space, reducing signal wiring and downtime, while controlling overall system costs. The new 857 Series signal conditioners and relays meet this challenge and much more with... Isolation Amplifiers Relay and Solid State Modules W DC AC/DC JUMPFLEX® – 857 Series Passive Isolators Repeater Power Supplies Signal Splitter • Industries smallest pitch at just 6mm wide, reduces panel space • Pluggable relays for easy replacement • Flexible jumpering system eliminates redundant wiring • Configurable modules increase flexibility and reduce inventory/part number requirements • Safe operation with three-way isolation (2.5kV) • Maintenance-free wiring with CAGE CLAMP®S termination technology • And support for all signal types... DC Relay Modules DC Relay Modules with Gold Contacts 1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 3. Signal Conditioners W IN mV U,I OUT Power IN U, I OUT Power Power IN (I) (I) I U, I Power IN U U OUT Power IN U, I Power I I OUT 1 OUT 2 IN PT100 U, I OUT Power IN U, I OUT Power OUT IN 1 I I OUT 1 IN 2 I I OUT 2 mV Signal Conditioner Limit Value Switch Signal Conditioner for RTDs Signal Conditioner for Thermocouples JUMPFLEX® - The Intelligent Solution! Solid State AC/DC Relay Modules AC/DC Relay Modules with Gold Contacts 2 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 4. JUMPFLEX® - Top Effectively Protected JUMPFLEX® – Top Requirement: Product: Input circuit protection against overcurrent. JUMPFLEX® – 857-409 Bipolar and 857-402 Universal Signal Conditioner Solution: Use auto-reset fuses that reset once overcurrent is removed. Always Accurate Requirement: Always precise and constant signal values. Even after signal range change. Solution: Use laser trimming process on resistors for each DIP switch setting to avoid the need to recalibrate. The input circuit is effectively protected against overcurrent. Product: JUMPFLEX® – Configurable 857-4xx Series Signal Conditioners are calibrated via DIP switch No recalibration is necessary after switching between measuring ranges. 0 ... 20 mA  4 ... 20 mA 0.1 % (Avoiding recalibration) 3 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 5. ® - Top Features – Top Features Ideally Adjusted The perfect solution for any application. Maximum Safety Requirement: Reaching definable end values for standard analog signals. Solution: Integrate a clipping function to ensure accurate analog signal conversion by limiting upper range values. Product: JUMPFLEX® – 857-401 Software-Configurable Signal Conditioner (with configurable digital output (DO)) 857-402 Universal Signal Conitioner Requirement: Provide safe electrical isolation of all circuits (input, output, and power supply) without additional costs. Solution: Utilize multi-layer PCB windings with a ferrite core. Product: The complete JUMPFLEX® 857 Series All devices provide “safe isolation” with 2.5kV test voltage to EN 61140. (i.e. for 0 - 10 V input to 4 - 20 mA; even at 11 V input, the output will not exceed 20 mA.) 4 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 6. JUMPFLEX® - Signal Conitioners – 857 Series For extreme Extended to +70°Highest safety All devices provide “safe with 2.5kV test voltage Housed Commoning, not discrete wiring Same outline allows use of a single in-line, push-in jumper. in a 6 mm wide pakage, the 857 Series JUMPFLEX® Signal Conditioners feature eight CAGE CLAMP®S connections, a jumper slot at every connection point, and a common profile. As a result, the same flexible, push-in jumpers can be used for the entire JUMPFLEX® product line... providing a system approach to signal conditioning and switching Additional features include: safe isolation, extended temperature range, and calibrated configurable signals. Combined with ex-cellent technical specifications, these features offer an advanced signal conditioning product that maximizes panel space, while reducing signal wiring and downtime. 5 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 7. S Vibration-proof – fast – maintenance-free CAGE CLAMP®S termination for all conductor types. Flexibility at its finest Configuration via DIP switch or software configuration tool (FDT/DTM). Industry‘s most compact “True“ 6.0mm (0.23 inch) width maximizes panel space. solid fine-stranded ferruled For extreme applications Extended range of temperatures from -25°C to +70°C to suit more applications. safety provide “safe isolation“ voltage to EN 61140. Always accurate Laser-capable resistors eliminate recalibration. 6 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 8. Description Item No. Configuration Dip Switch FDT/DTM Signal conditioner, configurable with zero/span adjustment IN OUT POWER 5 6 1 2 3 4 7 8 OUT+ GND 2 Us+ GND 3 IN+ GND 1 Us+ GND 3 857-400 x Signal conditioner, configurable with digital output OUT+ GND 2 OUT U,I Us+ GND 3 POWER IN+ GND 1 DO GND 3 5 6 IN U,I 1 2 DO 3 4 7 8 857-401 x x Universal signal conditioner OUT+ GND 2 OUT U,I Us+ GND 3 POWER IN+ GND 1 DO GND 3 5 6 IN U,I 1 2 DO 3 4 7 8 857-402 x Bipolar signal conditioner OUT IN 5 6 POWER 1 2 3 4 7 8 OUT+ OUT-Us+ GND U+ U– I+ I– U; I U; I 857-409 x Signal conditioners, fixed setting for current and voltage signals IN OUT POWER 5 6 1 2 3 4 7 8 OUT+ GND 2 Us+ GND 3 IN+ GND 1 Us+ GND 3 857-411 857-412 857-413 857-414 857-415 857-416 Repeater power supply, configurable with current and voltage output OUT IN 857-420 x Repeater power supply, HART 5 6 POWER 1 2 3 4 7 8 OUT+ GND 2 Us+ GND 3 USensor+ IN GND 1 GND 1 OUT IN 5 6 POWER 1 2 3 4 7 8 OUT + GND 2 Us+ GND 3 USensor+ IN N.C. N.C. 857-421 5 IN OUT 1 Signal splitter with 2 configurable 6 current outputs POWER 1 2 3 4 7 8 OUT 1+ GND 2 Us+ GND 3 IN+ GND 1 OUT 2+ GND 4 OUT 2 857-423 x Passive signal conditioner, 1 channel IN OUT 5 6 1 2 3 4 7 8 OUT+ GND 2 N.C. N.C. IN+ GND 1 N.C. N.C. 857-451 5 IN 1 OUT 1 6 Passive signal conditioner, 2 channels 1 2 3 4 857-452 7 8 Limit value switch with analog input and changeover relay output OUT 1+ GND 2 OUT 2+ GND 4 IN 1+ GND 1 IN 2+ GND 3 IN 2 OUT 2 IN+ GND 1 IN U,I Us+ GND 2 POWER 1 2 3 4 DO DO 12 11 14 5 6 7 8 857-531 x FDT/DTM + Teach In Signal Conditioners 7 Ambient operating temperature for all devices: - 25 °C ... +70 °C Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 9. Input Signal Load Impedance Operating Frequency Voltage Supply VDTM (configurable and calibrated) N Output Signal (configurable and calibrated) 0 ... 20 mA, 4 ... 20 mA, 0... 5 V, 1 ... 5 V, 0 ... 10 V, 2 ... 10 V 0 ... 20 mA, 4 ... 20 mA, 0... 5 V, 1 ... 5 V, 0 ... 10 V, 2 ... 10 V 600 Ω (I-output) 2 kΩ (U-output) 100 Hz / 5 kHz (configurable via DIP switch) 24 V DC -20 ... +20 mA, -10 ... +10 V, 0 ... +30 V 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 125 Hz 24 V DC ± 0,3 mA to ± 100 mA, 0 ... 0,3 mA to 0 ... 100 mA ± 60 mV to ± 200 V, 0 … 60 mV to ± 0 … 200 V ± 10 mA, 0 ... 10 mA, 2 ... 10 mA, ± 20 mA, 0 ... 20 mA, 4 ... 20 mA ± 5 V, 0 ... 5 V, 1 ... 5 V, ± 10 V, 0 ... 10 V, 2 ... 10 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 100 Hz / 5 kHz (configurable via DIP switch) 24 V DC ± 10 mA, 0 ... 10 mA, 2 ... 10 mA, ± 20 mA, 0 ... 20 mA, 4 ... 20 mA ± 5 V, 0 ... 5 V, 1 ... 5 V, ± 10 V, 0 ... 10 V, 2 ... 10 V ± 10 mA, 0 ... 10 mA, 2 ... 10 mA, ± 20 mA, 0 ... 20 mA, 4 ... 20 mA ± 5 V, 0 ... 5 V, 1 ... 5 V, ± 10 V, 0 ... 10 V, 2 ... 10 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 100 Hz / 5 kHz (configurable via DIP switch) 24 V DC 0(4) ... 20 mA 0(2) ... 10 V 0 ... 10 V 0 ... 10 V 0 ... 20 mA 4 ... 20 mA 0(4) ... 20 mA 0(2) ... 10 V 0 ... 20 mA 4 ... 20 mA 0 ... 10 V 0 ... 10V 600 Ω (I-output) 2k Ω (U-output) 100 Hz 24 V DC 0 ... 20 mA, 4 ... 20 mA 0 ... 20 mA, 4 ... 20 mA, 0... 5 V, 0 ... 10 V, 2 ... 10 V, 1 ... 5 V 600 Ω (I-output) 2 kΩ (U-output) 100 Hz 24 V DC 4 ... 20 mA 4 ... 20 mA 600 Ω 100 Hz Signal / HART ≥ 2.5 kHz 24 V DC 0 ... 20 mA, 4 ... 20 mA, 0... 5 V, 0 ... 10 V, 2 ... 10 V, 1 ... 5 V 2 x 0(4) ... 20 mA 2 x 300 Ω 100 Hz / 1 kHz (configurable via DIP switch) 24 V DC 0(4) ... 20 mA 0(4) ... 20 mA 600 Ω 100 Hz 0(4) ... 20 mA 0(4) ... 20 mA 600 Ω 100 Hz DTM Teach In -20...+20 mA, -10...+10 V, 0...+30 V 1 changeover contact, 6 A digital output 24 V DC 8 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 10. 857-979 Temperature Signal Conditioners and Signal Conditioners for Specialty Configuration Description Item No. Dip Switch FDT/DTM Temperature signal conditioner for 1 5 OUT+ OUT Pt100, Pt200, Pt500 and Pt1000 2 6 GND 1 IN 857-800 x as well as resistors 3 7 Us+ POWER 0 ... 1 kOhm; 0 ... 4.5 kOhm 4 8 GND 2 * KTY81-110, KTY81-120, KTY81-150, KTY82-110, KTY82-120, KTY82-150, KTY81-121, KTY82-121, KTY81-122, KTY82-122, KTY81-210, KTY81-220, KTY82-210, KTY82-220, KTY83-151, KTY84-130, KTY84-150, KTY84-151, KTY16, KTY19, ST13, ST20 **Operating restrictions may occur within the temperature range Pt100, Temperature signal conditioner for Pt100, Pt200, Pt500 and Pt1000 as well as resistors 0 ... 1 kOhm; 0 ... 4.5 kOhm OUT IN 5 6 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 POWER 857-801 x x Pt100, Temperature signal conditioner for thermocouples of types J and K OUT IN 5 6 POWER 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 TC+ TC– 857-810 x 5 Temperature signal conditioner for OUT 6 thermocouples of IN types J, K, E, R, N, S, T, B, S POWER 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 TC+ TC– 857-811 x x 5 Ni signal conditioner for OUT 6 Ni 100, Ni 120, Ni 200, IN Ni 500, Ni 1000 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 POWER 857-818 x Millivolt signal conditioner; Records all mV signals ranging from -100 mV to +100 mV; 0 mV ... 1000 mV OUT U,I IN mV 5 6 POWER 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 IN+ IN– N.C. N.C. 857-819 x x KTY signal conditioner 857-820 x Frequency signal conditioner OUT U; I KTY 5 6 DO POWER 1 2 3 4 7 8 OUT+ GND 1 Us+ GND 2 IN+ IN-DO GND 2 OUT U, I IN f 5 6 POWER 1 2 3 4 7 8 OUT+ GND 2 Us+ GND 3 +8,2V(Namur) fIN GND 1 NPN/PNP 857-500 x Current signal conditioner 857-550 x Supply and Through Module IN OUT 5 6 POWER 1 2 3 4 7 8 OUT+ GND 2 Us+ GND 3 IN 1A (GND 1) IN 5A (GND 1) DO (GND 3) GND 1 DO 5 6 1 2 3 4 7 8 Signal+ GND Us+ GND Signal+ GND Us+ GND Ambient operating temperature for all devices: - 25 °C ... +70 °C 9 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 11. Input Signal Sensor Connection Output Signal Load Impedance Supply Voltage VDTM N Sensor Temperature Range Pt sensors Pt100, Pt200, Pt500, Pt1000 Resistors 0 ... 1 kΩ; 0 ... 4,5 kΩ 2-wire, 3-wire, 4-wire (switchable) -200 °C ... +850 °C 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC Pt sensors Pt100, Pt200, Pt500, Pt1000 Resistors 0 ... 1 kΩ; 0 ... 4,5 kΩ 2-wire, 3-wire, 4-wire (switchable) -200 °C ... +850 °C 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC Thermocouples Type J, Type K Type J: -150 °C ... +1200 °C Type K: -150 °C ... +1350 °C 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC Thermocouples Type J, K, E, R, N, S, T, B Type J: -150 °C ... +1200 °C Type K: -150 °C ... +1350 °C 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC Ni sensors Ni 100, Ni 120, Ni 200, Ni 500, Ni1000 2-wire, 3-wire, 4-wire (switchable) 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC -100 mV ... +100 mV, 0 mV ... 200 mV to 0 mV ... 1000 mV (in 100 mV increments) 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC KTY sensors * 2-wire 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC Frequency signals , NAMUR-, NPN or PNP sensors 0.1 Hz to 120 kHz 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0 ... 5 V, 1 ... 5 V ≤ 600 Ω (I-output) ≥ 2 kΩ (U-output) 24 V DC 0 ... 1 A AC/DC; 0 ... 5 A AC/DC 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 mA, 2 ... 10 mA 0 ... 10 V, 2 ... 10 V, 0 ... 5 V, 1 ... 5 V ≤ 600 Ω (I-output)** ≥ 2 kΩ (U-output) 24 V DC 33 V AC/DC / 2 A Specialty Signals KTY82-220, KTY81-221, KTY82-221, KTY81-222, KTY82-222, KTY81-250, KTY82-250, KTY83-110, KTY83-120, KTY83-150, KTY83-121, KTY83-122, 10 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 12. Software Configuration of a JUMPFLEX® Signal Conditioner Some JUMPFLEX® signal conditioners can also be configured with the WAGOframe Software (an FDT based software tool) and the appropriate DTM (device driver). In addition to configuring your device, the software can also be used for start-up and diagnositcs of field devices (including 3rd party devices and other WAGO products like the SPEEDWAY I/O-SYSTEM and some of the EPSITRON® power supplies). With a built-in wizard, the WAGOframe software guides users through the different operating modes of the device via its‘ DTM, resulting in simplified implementation. One tool allows the configuration of many different vendors devices. For more information on the FDT standard visit www.fdtgroup.org. Description Item No. Pack. Unit WAGOframe* 759-370 1 857 Series JUMPFLEX® configuration WAGO USB Service Cable 750-923 1 * WAGOframe not needed if you have another vendor‘s FDT frame tool, then just simply download the DTM for free at http://www.wago.us/service/23345.htm 11 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 13. Avoiding Analog Signal Corruption Industrial applications have numerous requirements for safe and efficient signal matching that demand appropriately engineered solutions. The strength of analog technology is in managing these various signal types. Analog solutions have reliably served all sectors of the electrical/electronic industry, including factory automation and process control applications. Potential Difference or Ground Loops Signal Filtering Linked Measurement Circuits Potential differences or ground loops are the most common cause of analog signal corruptions. As trans-mission lengths increase, the ground resistance also in-creases, creating potential differences of up to 200V. A ground loop occurs when signals have a ground reference both at the input and output. This allows cur-rent to flow between the grounds, which interferes with the actual signal and causes faulty signal assessment. In this application example, an isolation amplifier pre-vents the ground loop. Galvanic isolation between the input and output circuit disrupts the ground loop, and allows for perfect signal transmission. Smaller overvol-tages with a lower energy level arising from switching operations are also safely dissipated. Additionally, galvanic isolation protects the PLC or controller down-stream of the isolation amplifier. If the signal to be processed is burdened with electri-cal interference or noise, intolerable errors may result in the electronic control or measurement system. An internal filter within the input of the isolation amplifier eliminates disturbances in the process signal. The isola-tion amplifier can be adapted to the frequency range in which the disturbance is found via DIP switches. The disturbances are thus filtered out safely, and the signal is transmitted without error to the controller. Potential differences are often caused by linked measurement circuits, where the reference voltage is raised by combining several signals. Isolation ampli-fiers eliminate this problem, as the galvanic isolation removes the influence of various reference voltages. The 857 Series JUMPFLEX® signal conditioners strengthen system safety and eliminate typical problems through continuous galvanic 3-way isolation with test voltages of 2.5kV between all channels (input/output/supply). 12 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 14. ® - Sockets with Miniature Switching Relay and Commoning, Same outline of a single Clear identification Clear marking via wWMB JUMPFLEXSolid State Relay – 857 Series Housed in a 6 mm wide package, the 857 Series mechanical and solid state relay modules from WAGO have the same dimensional outline. As a result, the same flexible, push-in jumper system can be used by both to reduce wiring time and errors. As shown in the picture, all A2-connections are jumpered together requiring only one module to be wired to the negative side of the power source. Other features designed to reduce wiring time and errors include: pluggable relays for easy field replacement (without disturbing exsiting wiring), clear separation/identification of both the control and load side of the relay, and an optional interface adapter, for the control or load side of the relay, that allows the use of pre-harnessed cables via the on-board, ribbon-style connector. 13 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 15. S Vibration-proof, fast and maintenance-free CAGE CLAMP®S termination for all conductor types. Quick and easy replacement Pluggable mechanical and solid state relays. Industry‘s most compact “True“ 6.0mm (0.23 inch) width maximizes panel space. solid fine-stranded ferruled Highly versatile Input voltage available in 5-230 V AC/DC versions . Commoning, not discrete wiring Same outline allows the usage a single in-line, push-in jumper. identification wWMB Multi markers. 14 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 16. Pluggable Relay and Solid State Relay Modules Description Item No. Input Nominal Voltage VN Max. Switching Voltage Max. Continuous Current Relay with 1 changeover contact 857-303 857-304 857-305 857-306 857-307 857-308 12 V DC 24 V DC 48 V DC 60 V DC 110 V DC 220 V DC 250 V AC 6 A A1 A2 857-354 857-357 857-358 24 V AC/DC 115 V AC/DC 230 V AC/DC 250 V AC 6 A Relay with 1 changeover contact, with gold contacts 857-314 857-317 857-318 24 V DC 110 V DC 220 V DC 36 V DC* / (250 V AC/DC) 50 mA* / (6 A) A1 A2 857-364 857-367 857-368 24 V AC/DC 115 V AC/DC 230 V AC/DC 36 V DC* / (250 V AC/DC) 50 mA* / (6 A) 2 relays, with 1 make contact A3 A4 23 24 A1 A2 13 14 857-1330 24 V AC/DC 250 V AC 4 A Description Item No. Input Nominal Voltage VN Sockets for Miniature Switching Relay and SSR 857-104 AC/24 V DC For replacement relays and solid state relays, see accessories on page 18 857-107 AC/DC 110 V 857-108 AC/DC 230 V * In order to prevent the gold layer from being damaged, these values shall not be exceeded. (In case of damaged gold layer, the values in parens apply). Higher switching power leads to evaporation of the gold layer. 15 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 17. Description Item No. Input Nominal Voltage VN Output Voltage Range Max. Continuous Current Solid state relay 14 13 N.C. 857-704 24 V DC 0 V ... 48 V DC 100 mA 14 A1 13 857-707 115 V AC/DC 0 V ... 48 V DC 100 mA A2 N.C. 14 A1 13 857-708 230 V AC/DC 0 V ... 48 V DC 100 mA A2 N.C. Solid state relay 14 13 N.C. 857-714 24 V DC 24 V ... 240 V AC 1 A A1 13 A2 14 N.C. 857-717 115 V AC/DC 24 V ... 240 V AC 1 A A1 13 A2 14 N.C. 857-718 230 V AC/DC 24 V ... 240 V AC 1 A Solid state relay 14 13 N.C. 857-724 24 V DC 0 V ... 24 V DC 2 A A1 13 A2 14 N.C. 857-727 115 V AC/DC 0 V ... 24 V DC 2 A A1 13 A2 14 N.C. 857-728 230 V AC/DC 0 V ... 24 V DC 2 A Solid state relay A1 A2 13 14 RL A3 A4 23 24 RL 857-1494 2 x 24 V DC 2 x 9 V ... 60 V DC 2 x 0.1 A A1 A2 13 14 RL A3 A4 23 24 RL 857-1430 2 x 24 V DC 2 x 3 V ... 30 V DC 2 x 3 A A1 12 11 RL 14 857-1432 24 V DC 3 V ... 30 V DC 2 x 0.5 A 1 A2 1 22 21 24 RL The 857-98x Interface Adapter provides a fast and reliable connection between WAGO I/O modules equipped with ribbon cable connector (i.e., 750- 1500 and 750-1502) and JUMPFLEX® relay and solid state relay modules. Suitable ribbon cable assemblies are also available as accessories. See pages 17 - 18 for interface adapter and ribbon cable assembly item numbers. 16 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 18. Accessories JUMPFLEX®- 8-Channel Adapter for System Wiring Interface 8-channel adapter with 14-pin ribbon cable connector acc. to DIN 41651 Input, positive switching 1 3 + 2 4 5 6 7 8 9 10 11 12 13 14 FLK 14 857-981 Interface 8-channel adapter with 14-pin ribbon cable connector acc. to DIN 41651 Output, positive switching 1 3 + 2 4 5 6 7 8 9 10 11 12 13 14 FLK 14 857-982 Interface 8-channel adapter with SUB-D male connector Input, positive switching 1 + 9 SUB-D 857-986 Interface 8-channel adapter with 16-pin ribbon cable connector acc. to DIN 41651 (suitable for signal conditioners) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FLK 16 857-980 WAGO Ribbon Cables The 14-pin cables transmit the signal one-to-one from the 14-pole female connector and are available in 1-, 2- and 3-meter lengths. (for 857-981 and 857-982) WAGO ribbon cable 14/14, 1m long 14-pole female connector 14-pole female connector 706-753/300-100 WAGO ribbon cable 14/14, 2m long 706-753/300-200 WAGO ribbon cable 14/14, 3m long 706-753/300-300 The 16-pin cables transmit the signal one-to-one from the 16-pole female connector and are available in 1-, 2- and 3-meter lengths. Signal transmission from the 857-980 Interface Adapter is also possible. WAGO ribbon cable 16/16, 1m long 16-pole female connector 16-pole female connector 706-753/301-100 WAGO ribbon cable 16/16, 2m long 706-753/301-200 WAGO ribbon cable 16/16, 3m long 706-753/301-300 The cables provide fast and easy connection of WAGO I/O modules featuring ribbon cable connectors. The following WAGO I/O modules and adapters are compatible: 750-1500 (16 DO) -- 857-981; 750-1400 (16 DI) -- 857-982; and 750-1502 (8 DO / 8 DI) -- 857-981 (DO) and 857-982 (DI) The ribbon cables are available in 1-, 2- and 3-meter lengths; each has one 20-pole or two 14-pole female connectors on the ends. WAGO ribbon cable 20/2x14, 1m long 20-pole female connector 14-pole female connector 14-pole female connector 706-7753/304-100 WAGO ribbon cable 20/2x14, 2m long 706-7753/304-200 WAGO ribbon cable 20/2x14, 3m long 706-7753/304-300 The cables provide fast and easy connection of WAGO I/O modules featuring ribboncable connectors. The following WAGO I/O modules and D-sub adapters are compatible: 750-1500 (16 DO) -- 857-986 (DO) The ribbon cables are available in 1-, 2- and 3-meter lengths; each has one 20-pole or two 15-pole female connectors on the ends. WAGO ribbon cable 20/2x15, 1m long 20-pole female connector 15-pole D-sub female connector 15-pole D-sub female connector 706-7753/306-100 WAGO ribbon cable 20/2x15, 2m long 706-7753/306-200 WAGO ribbon cable 20/2x15, 3m long 706-7753/306-300 17 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 19. Push-in Type Jumper Bars, Operating Tool, WAGO USB Service Cable, Marking Replacement Relays and Optocouplers For example, a 2 pole yellow jumper = part number 859-402/000-029 Input Voltage Item No. Complete Relay Module Item No. Socket Item No. Replacement Relays Miniature Switching Relays 12 V DC 857-303 857-103 857-150 24 V DC 857-304 857-104 857-152 48 V DC 857-305 857-105 857-154 60 V DC 857-306 857-106 857-155 110 V DC 857-307 857-107 857-155 220 V DC 857-308 857-108 857-155 24 V AC/DC 857-354 857-104 857-152 115 V AC/DC 857-357 857-107 857-155 230 V AC/DC 857-358 857-108 857-155 Miniature Switching Relays (gold contacts) 24 V DC 857-314 857-104 857-153 110 V DC 857-317 857-107 857-157 220 V DC 857-318 857-108 857-157 24 V AC/DC 857-364 857-104 857-153 115 V AC/DC 857-367 857-107 857-157 230 V AC/DC 857-368 857-108 857-157 Solid State Relays 24 V DC 857-704 857-104 857-164 115 V AC/DC 857-707 857-107 857-165 230 V AC/DC 857-708 857-108 857-165 24 V DC 857-714 857-104 857-167 115 V AC/DC 857-717 857-107 857-168 230 V AC/DC 857-718 857-108 857-168 24 V DC 857-724 857-104 857-161 115 V AC/DC 857-727 857-107 857-162 230 V AC/DC 857-728 857-108 857-162 Push-in type jumper bars, light gray, insulated, 18 A 2-way 859-402 3-way 859-403 4-way 859-404 5-way 859-405 6-way 859-406 7-way 859-407 8-way 859-408 9-way 859-409 10-way 859-410 Item no. suffix for colored push-in type jumper bars yellow ... /000-029 red ... /000-005 blue ... /000-006 Comb-style jumper for jumpering 10 poles (Jumper inserted into conductor opening) 2-way 281-482 Operating tool, with partially insulated shaft Type 2, blade (3.5 x 0.5) mm 210-720 WAGO USB service cable Connection between PC (notebook) and service interface of 857 Series signal conditioner 750-923 WAGOframe FDT frame application for parameterization, commissioning and diagnostics of devices with DTM device driver WAGOframe 759-370 759-370 Marking WMB Multi marking system see www.wago.us 18 Sold Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com