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A 5 MWe MOLTEN SALT
DEMONSTRATION PLANT
Strategic Step Toward Molten Salt Reactor
Deployment
Bakri Arbie, Peng Hong Liem &
Tagor Malem Sembiring
IAEA Technical Meeting
Cheng Du, 2 – 4 September 2013
Molten Salt Fluoride Reactor 5 MWe,
LEATO 5
• Homogeneous Reactor, Generation IV.
• No Melt Down, Fluoride Salt + Uranium.
• No Fuel Rods.
• No Cooling Pond.
• Reference Plants, ARE (Aircraft Reactor Experiment) 2,5
Mwthermal,
• Fuel NaF-ZrF4-UF4, 93 % enriched, peak temp 880 C, 1000
hr, Core diameter 46 cm.
• MSRE, Molten Salt Reactor Experiment 7,5 MWth, 1964-
69,Diam 55 inch,H 67 inch.
• Fuel Temp 650 C, 5 years operation time,first full U-
233/Thorium fuel reactor.
DEPLYOMENT SCHEDULE
• Time Scenario, Tentative.
• First concept study ORNL report 2011,
• Preliminary design studies, May 2013,
• Basic and Detail Design 2014,
• Three years construction time,
• Expected Criticality in 2019.
Preliminary Main Design Parameters
LEATO 5
generator is connected, traditional water-steam coolant operated around 500 C is used.
The heating system for melting the salt in the core and the residual heat cooling system
connected to the ultimate heat sink are installed in parallel with the intermediate heat
exchanger.
FIGURE 1. Schematic Drawing of LEATO-5 Demonstration Plant
Design Features and Characteristics
The features and characteristics of the proposed demonstration plant worthily
mentioned are (1) lack of radiation damage that can limit fuel burn-up, (2) no expense
Schematic Drawing (1st Option)
Figure 1
-NuclearIslandInnovativeMoltenSaltReactor,
-BalanceofPlantreferenceAGR,AdvancedGasCooledReactor.
-EngineeredSafetyFeatures.
Design Features and
Characteristics
• Lack of Radiation Damage
• No expense for Fabricating new fuel,
• The Possibility of Continues Gaseous Fission Products
Removal,
• Atmospheric Pressure at High Operating Temperature,
• Large Negative Temperature Coefficient,
• The Ability to Make-up Fuel During Operation, no excess
reactivity,
• Safe for Nuclear Power Excursion,
• Outstanding Chemical Stability, tested up to 880 C,
• Wide Variety of Molten Salt Solution, to be utilised for
thermal,epithermal and fast neutron spectra.
Molten Salt Fuel Seection
Figure 2.Tmelting 350C of NaF-BeF2-UF4 salt.
process heat application [3]. For LEATO 5 demonstration plant, NaF-BeF2 is
preferable as a carrier of the fissile UF4 because of its relatively lower melting
temperature (350 C). Hence, the molten salt fuel is NaF-BeF2-UF4 fluoride fluid fuel
containing low enriched uranium (LEU) for non-proliferation reasons.
FIGURE 2. Fluoride Salt Thermal Characteristic
Design Challenges
The main design challenges foreseen in the future include (1) long term fluoride salt
corrosion effect, (2) fuel dynamics for long operation time, and (3) licensing issues. It
Design Challenges
• Long Term Fluoride Salt Corrosion Effect,
• Fuel Dynamics for Long Operation Time,
• Licencing Issues
• Material for Vessel, Heat Exchanger, Tubing :
Hastelloy N,
• ASME Code limit the Temperature below 704 C,
Design Requirement
• Optimal Geometrical Shape to Fulfill Neutronics and
Thermohydraulic Requirement,
• Compatiblity of the Vessel Materials and Liquid,
• Good Flud Flow Patterns and Power/Temperature
Distribution,Eddies, Limit core power density < 100
kW/liter,
• Materials with low neutron poisoning,
• Adequate safety against core shell failure due to
mechanical and thermal stress,
• Availability, fabricability and costs of materials,
• Vessel 1 and 2 for first and second safety barrer,
class 1 components design
• Transfer of Fluid through pipes and tubes will utilise
passive features, gravity and pressure differences.
• Cooling needed after shutdown around 13 hours.
The Off-Gas System
• Ability to maintain the concentration of Xenon
and Krypton by removing the gases from the
fuel system.
• The Removal of FP gases will reduce the effect
of poisoning,
• For Power at 15 MWth estimate 4,75 kg FPs
will be produced,
• Gas purge using CO2 , trap and decay.
Manpower, Analytical Tools and Project
Package.
• Document for Work Break Down, based on ORNL-4541 have been
prepared.
• Indonesian Patent Office File P 00201100263 will produce AHR for
Radio-isotope production and MSR for power generation.
• Estimated number of scientsts , engineers and technician are
around 64 staffs for basic design, and 135 staffs for detail design.
• ARE starting from scratch needed around 300 person including
construction.
• Analytical Tools for neutronics SRAC 2006 Cell Calculation, MVP
continues energy Monte Carlo code with JENDL-3.3 based
Libraries, DANTSYS and ORIGEN code.
• As for Thermal Hydraulics design and Analysis MATLAB and
Computational Fluid Dynamics for validation purposes.
• Project Packages foreseen,
1. Nuclear Island class one components,
2. Balance of Plant and Power Conversion Unit,
3. Civil Construction and HVAC,
4. Electrical and Mechanical plus Emergency Diesel,
5. Licencing PSAR, FSAR, Environmental Impact Report, Soil Study
Concluding Remarks
• The World Energy demand is increasing with doubling
time of 7 years or less years,
• A Liquid Fluoride-Uranium 233 -Thorium for the next
generation,
• The System Uses Fluoride is one of the most promising
one to meet the Generation IV requirement, for
electricity and process heat,
• It is expected to have standard unit of 10, 50 MWe and
100 MWe module with overnight cost of $ 4000/kWe.
• A fresh look at government, private sector partnership
for RD&D; research, development and demonstration
is recommended.
5 MWe molten salt demonstration plant strategic step

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5 MWe molten salt demonstration plant strategic step

  • 1. A 5 MWe MOLTEN SALT DEMONSTRATION PLANT Strategic Step Toward Molten Salt Reactor Deployment Bakri Arbie, Peng Hong Liem & Tagor Malem Sembiring IAEA Technical Meeting Cheng Du, 2 – 4 September 2013
  • 2. Molten Salt Fluoride Reactor 5 MWe, LEATO 5 • Homogeneous Reactor, Generation IV. • No Melt Down, Fluoride Salt + Uranium. • No Fuel Rods. • No Cooling Pond. • Reference Plants, ARE (Aircraft Reactor Experiment) 2,5 Mwthermal, • Fuel NaF-ZrF4-UF4, 93 % enriched, peak temp 880 C, 1000 hr, Core diameter 46 cm. • MSRE, Molten Salt Reactor Experiment 7,5 MWth, 1964- 69,Diam 55 inch,H 67 inch. • Fuel Temp 650 C, 5 years operation time,first full U- 233/Thorium fuel reactor.
  • 3. DEPLYOMENT SCHEDULE • Time Scenario, Tentative. • First concept study ORNL report 2011, • Preliminary design studies, May 2013, • Basic and Detail Design 2014, • Three years construction time, • Expected Criticality in 2019.
  • 4. Preliminary Main Design Parameters LEATO 5
  • 5. generator is connected, traditional water-steam coolant operated around 500 C is used. The heating system for melting the salt in the core and the residual heat cooling system connected to the ultimate heat sink are installed in parallel with the intermediate heat exchanger. FIGURE 1. Schematic Drawing of LEATO-5 Demonstration Plant Design Features and Characteristics The features and characteristics of the proposed demonstration plant worthily mentioned are (1) lack of radiation damage that can limit fuel burn-up, (2) no expense Schematic Drawing (1st Option) Figure 1 -NuclearIslandInnovativeMoltenSaltReactor, -BalanceofPlantreferenceAGR,AdvancedGasCooledReactor. -EngineeredSafetyFeatures.
  • 6. Design Features and Characteristics • Lack of Radiation Damage • No expense for Fabricating new fuel, • The Possibility of Continues Gaseous Fission Products Removal, • Atmospheric Pressure at High Operating Temperature, • Large Negative Temperature Coefficient, • The Ability to Make-up Fuel During Operation, no excess reactivity, • Safe for Nuclear Power Excursion, • Outstanding Chemical Stability, tested up to 880 C, • Wide Variety of Molten Salt Solution, to be utilised for thermal,epithermal and fast neutron spectra.
  • 7. Molten Salt Fuel Seection Figure 2.Tmelting 350C of NaF-BeF2-UF4 salt. process heat application [3]. For LEATO 5 demonstration plant, NaF-BeF2 is preferable as a carrier of the fissile UF4 because of its relatively lower melting temperature (350 C). Hence, the molten salt fuel is NaF-BeF2-UF4 fluoride fluid fuel containing low enriched uranium (LEU) for non-proliferation reasons. FIGURE 2. Fluoride Salt Thermal Characteristic Design Challenges The main design challenges foreseen in the future include (1) long term fluoride salt corrosion effect, (2) fuel dynamics for long operation time, and (3) licensing issues. It
  • 8. Design Challenges • Long Term Fluoride Salt Corrosion Effect, • Fuel Dynamics for Long Operation Time, • Licencing Issues • Material for Vessel, Heat Exchanger, Tubing : Hastelloy N, • ASME Code limit the Temperature below 704 C,
  • 9. Design Requirement • Optimal Geometrical Shape to Fulfill Neutronics and Thermohydraulic Requirement, • Compatiblity of the Vessel Materials and Liquid, • Good Flud Flow Patterns and Power/Temperature Distribution,Eddies, Limit core power density < 100 kW/liter, • Materials with low neutron poisoning, • Adequate safety against core shell failure due to mechanical and thermal stress, • Availability, fabricability and costs of materials, • Vessel 1 and 2 for first and second safety barrer, class 1 components design • Transfer of Fluid through pipes and tubes will utilise passive features, gravity and pressure differences. • Cooling needed after shutdown around 13 hours.
  • 10. The Off-Gas System • Ability to maintain the concentration of Xenon and Krypton by removing the gases from the fuel system. • The Removal of FP gases will reduce the effect of poisoning, • For Power at 15 MWth estimate 4,75 kg FPs will be produced, • Gas purge using CO2 , trap and decay.
  • 11. Manpower, Analytical Tools and Project Package. • Document for Work Break Down, based on ORNL-4541 have been prepared. • Indonesian Patent Office File P 00201100263 will produce AHR for Radio-isotope production and MSR for power generation. • Estimated number of scientsts , engineers and technician are around 64 staffs for basic design, and 135 staffs for detail design. • ARE starting from scratch needed around 300 person including construction. • Analytical Tools for neutronics SRAC 2006 Cell Calculation, MVP continues energy Monte Carlo code with JENDL-3.3 based Libraries, DANTSYS and ORIGEN code. • As for Thermal Hydraulics design and Analysis MATLAB and Computational Fluid Dynamics for validation purposes. • Project Packages foreseen, 1. Nuclear Island class one components, 2. Balance of Plant and Power Conversion Unit, 3. Civil Construction and HVAC, 4. Electrical and Mechanical plus Emergency Diesel, 5. Licencing PSAR, FSAR, Environmental Impact Report, Soil Study
  • 12. Concluding Remarks • The World Energy demand is increasing with doubling time of 7 years or less years, • A Liquid Fluoride-Uranium 233 -Thorium for the next generation, • The System Uses Fluoride is one of the most promising one to meet the Generation IV requirement, for electricity and process heat, • It is expected to have standard unit of 10, 50 MWe and 100 MWe module with overnight cost of $ 4000/kWe. • A fresh look at government, private sector partnership for RD&D; research, development and demonstration is recommended.