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International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
Volume- 9, Issue- 4 (August 2019)
www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16
102 This work is licensed under Creative Commons Attribution 4.0 International License.
Finite Element Analysis to Predict Temperature and Velocity Distribution
in Radiator Tubes
J.A. Akpobi1
, SMG Akele2
, Ikielu V. I.3
, Eyefia A. O.4
, Ikechukwu D.5
and Adeyemi O. J.6
1
Professor, Production Engineering Department, University of Benin, Benin City, NIGERIA
2
Ph.D Holder, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA
3
Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA
4
Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA
5
Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA
6
Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA
2
Corresponding Author: smg_sam2009@yahoo.com
ABSTRACT
Automobile radiators are heat exchangers that are
used to transfer thermal energy from automobile engine to the
surrounding atmosphere for the purpose of cooling the engine.
Over 33% of heat energy generated by the engine through
combustion is loss as heat dissipated in the atmosphere. The
method of solution employed in this project work to solve the
governing equations is the Galerkin-integral weighted-residual
method, which is achieved following the steps of transforming
the governing equations into Galerkin-integral weighted
residual weak form, determination of interpolations functions,
determination of element properties, assemblage of elements
equations into domain equations and imposition of boundary
conditions and solving of the assembled domain equations.
The results showed that for temperature and velocity
distributions in the radiator tubes and inlet hose to radiator as
the number of elements is increased the more the finite
element solution approximates the analytical solutions.
Temperature values are observed to decrease, with increase in
length, from 150o
C to 80o
C in the radiator tubes for finite
element analysis, analytical, and ANSYS software used; and
the finite element solutions exactly approximate analytical
solutions at the nodes and agree with the ANSYS result. For
velocity distribution in the radiator tube diameter, at the tube
walls the no-slip boundary conditions are satisfied with
velocity increasing from the wall at velocity of 0 to the
midsection at velocity of 50.195m/s; while for the inlet hose
diameter, velocity increases from wall at velocity 0 to the
maximum at the midsection velocity 669.269m/s. Finally, the
finite element analysis method can be used to determine how
temperature will be distributed during radiator design stage in
order to improve on its efficiency.
Keywords-- Radiator Tube, Finite Element, Temperature
Distribution, Velocity Distribution
I. INTRODUCTION
Automobile engines are internal combustion
engines that generate huge amount of heat when air-fuel
mixture is combusted in the combustion chamber.
Temperatures of metal components such valves, cylinder,
piston and cylinder head around the combustion chamber
can exceed 538°C(Pathade et al., 2017). Therefore,
automobile radiators, which are heat exchangers that are
used to transfer thermal energy from automobile engine to
the surrounding atmosphere for the purpose of cooling the
engine. Over 33% of heat energy generated by the engine
through combustion is loss as heat dissipated in the
atmosphere (Sathyan, 2016).According to Gangireddy and
Kishore (2017), to increase the surface area available for a
radiator with its surroundings, multiple fins are usually
attached in contact with the radiator tubes through which
pumped liquid flow through. Air or other exterior fluid in
contact with the fins carries off heat. More so that radiators
used for vehicle engine cooling are either down-flow in
which the direction of coolant flow is vertical or cross-flow
with horizontal flow. In their review, Patel and Dinesan
(2014)in their parametric study used CFD to compare heat
transfer and pressure drop of radiators with different
parameters for optimum performance. The results showed
that CFD results have high correlation level with the actual
experimental results. In the work of Priyadharshini (2016),
Pro-E 3-D modeling and finite element analysis were used
in analyzing a radiator. The result showed Alalloy
temperature of variation above 145o
C and heat flux value of
0.142W/m2
;for increasing length of fins, heat transfer value
will be in the range of 740 watts while for copper alloy
temperature was in the range of 145o
C with heat transfer
range above 1000 watts. And 150°C for brass with heat
transfer in the range above 635watts.
Ng et al. (2005) noted that for the purposes of
increasing the boiling point of the coolant and preventing
corrosion in the cooling systems, coolants are generally a
mixture of water, ethylene glycol (anti-freezing agent), and
possibly various corrosion inhibitors. It is noted that the use
of glycol mixture generally reduces the heat transfer
performance compared with pure water. Oliet et al. (2007)
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
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observed that the heat transfer and the performance of a
radiator are parameters that strongly affected by air and
coolant mass flow rate; that as air and coolant flow
increases cooling capacity also increases; and that when air
inlet temperature increases, heat transfer and cooling
capacity decreases. According to Romanov and Khozeniuk
(2016), thermal load on an engine can be reduced by
controlling the convective component of heat flows using
the changing flow pattern of the coolant in the cooling
system.
The dynamics of flow in a radiator are known to
be governed by sets of partial differential equations (PDEs)
along with boundary conditions which are usually
formulated to simplify the PDEs. By similarity
transformations, the PDEs are transformed into ordinary
differential equations (ODEs) which can then be solved
numerically when the boundary conditions are applied
(Reddy, 1998).
One major problem of radiator is low rate of heat
transfer which usually results in low efficiency challenges.
This low heat flow rate depends on the distribution of
temperature and the manner of velocity distributions in the
radiator. These have prompted a lot of numerical models
being developed to predict the cooling air flow, either in 2D
or 3D using off-the-shelf commercial Computational Fluid
Dynamics (CFD) software like Fluent, Vectis, StarCD and
StarCCM+. In all the literature reviewed mathematical
model for temperature and velocity distributions were not
developed using finite element analysis (FEA)
method(Pang et al., 2012; Pathade et al., 2017; Gangireddy
and Kishore, 2017: Ng et al.,2005). Therefore in this study,
finite element analysis method is used to develop
mathematical models that will predict temperature and
velocity distributions in a car radiator.
II. MODEL GEOMETRY
In this study 1-dimensional flow at inlet and outlet
hoses of the radiator as well as through the radiator tubes
from top to bottom, down-flow radiator are considered (Fig.
1).
The fluid is assumed to enter the tube at inlet (x,
yi) with uniform inlet velocity (ui = 0), where it comes in
contact with the inlet tube surface with viscous reaction
between fluid and the tube thus assumed to set up a one
dimensional (1-D), steady, uniform inward flow. The
viscous force between the tube surface and the adjacent
fluid layer tends to slow down the fluid velocity, which
results in developing velocity gradient in the flow field. As
the fluid is set in motion, pressure differential (drop) is also
set up in the direction of flow.
Fig. 1: Radiator tube geometry
t
Do
Di
L
Qy
Qx
U,ṁ
Ai
element
nodes
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
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Fig. 2 shows the flow characteristic of an ideal
fully-developed viscous flow profile in the flexible hose
tubes and radiator tubes. As the fluid enters at inlet xi or yi
,
as the case may be, it sustains a uniform flow at this point
but becomes laminar and fully-developed significant
distance from the inlet with parabolic flow profile.
Fig. 2: radiator tube and flexible tube domain flow
2.1 Domain Discretization
In this study, uniform and linear elements were
chosen for the domain discretization. The radiator tube
domain Ω1 (-1 ≤ x ≤ 1) is subdivided into N number of
linear elements mesh along the y axis; while the flexible
tube domain Ω2 (-1 ≤ x ≤ 1) is also subdivided into N
number of linear elements mesh along the y axis. The
radiator tube flow field and wall are subdivided into N = 4,
linear and uniform elements mesh as in Fig. 3(a) and (b).
(a) (b)
Fig. 3: (a) Radiator tube flow field (b) Radiator thickness meshes
III. MATHEMATICAL
FORMULATIONS
For this study, flow of fluid in the flexible tube
and radiator tube cores are governed by the continuity,
Navier-Stokes and energy partial differential equations.
3.1 Governing Equations
developing laminar flowflow uniform velocity fully-developed flow
element node mean velocity
2
5
4
3
1
Radial heat conduction
(Tj)
Fluid flow field
Flow direction
Axialheatconduction(Ti)
Nod
e
Element
Radiator
tube
1
2
3
4
Length(L)
nodes (N)
Thickness
(S) (L)
elements
(e) (L)
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Continuity equation:
0
u u u
x y z
  
  
  
(1)
2 2 2
2 2 2
x-momentum equation:
x
u u u u p u u u
u v w g
t x y z x x y z
  
         
          
          
(2)
2 2 2
2 2 2
y-momentum equation:
y
v v v v p v v v
u v w g
t x y z y x y z
  
         
          
          
(3)
2 2 2
2 2 2
z-momentum equation:
z
w w w w p w w w
u v w g
t x y z z x y z
  
         
          
          
(4)
2 2
2 2
Energy equation
p
T T T T T T
C u v w k
x y z x x y z
 
         
          
          
(5)
3.2 Relevant Assumptions
The following assumptions are applied to simplify
continuity, Navier-Stokes and equations:
(i) One dimensional in the hose and radiator (the
flow in the radiator is in y-direction with the
flow in x-axis direction assumed
insignificantly negligible),
(ii) Incompressible (i.e. density is assumed
constant),
(iii) Steady,
(iv) Laminar and fully-developed,
(v) Newtonian and isotropic fluid flow,
(vi) Body forces (gravitational and inertia ) are
negligible,
(vii) No-slip condition exists at tube inner surfaces,
(viii) Elements are linear and uniformly spaced
between nodes,
(ix) Heat conduction is steady with no heat
generation,
(x) Heat conduction is one dimensional, along the
y-axis only,
(xi) Thermal conductivity is constant (isotropic
material),
(xii) Element length is uniform over domain region,
(xiii) Heat transfer by radiation negligible
By modeling the radiator this way is to enable us to
know how temperature varies in the direction of heat
transfer and to develop a simple approximate mathematical
model to predict the temperature distribution in one
dimension in the radiator.
3.3 Initial inlet and Boundary Conditions
The following initial inlet and essential boundary
conditions are specified at the tube-fluid and radiator-fluid
boundary interfaces as well as at inlet and outlet as follows:
Boundary conditions at flexible hose tube inlet
2
( 1) ( 1) 0; 0.20 ; 18ave A
m N
v y v y V p
s m
      
Boundary conditions at flexible hose tube outlet
2
( , ) 0.018 ; 23i A
m N
V x y p
s m
 
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Boundary conditions at radiator tube inlet and outlet
( 1) ( 1) 0;
80 , 150 ;
30 , 150
o o
o L
o o
o S
u x u x
T C T C
T C T C
    
 
 
By applying the assumptions and boundary conditions to equations (1), (2), (3), (4) and (5) reduce them to the followings
governing equations (6), (7) and (8):
2
2
x-momentum equation applicable to tubes:
1
0
dp d u
dx dy

 
 
    
 
(6)
2
2
y-momentum equation applicable to radiator:
0
dp d v
dy dx

 
    
 
(7)
2
2
Energy equation
0
d T
Aq k
dy
 
   
 
(8)
IV. METHOD OF SOLUTION
The method of solution employed to solve the
close-formed governing equations (6), (7) and (8) is
Galerkin-integral weighted-residual method.
4.1 Heat transfer in Wall of Length L
For steady, 1-dimensional heat conduction along
wall, length L (y-direction), the above equation reduces to:
0
d dT
kA qA
dy dy
 
  
 
(9)
Subject to the following boundary conditions:
   0 0
2
0 150 ; 80 ; 0.20 ; 18y
m N
T y C T y L C Vx p
s m
      (10)
Finite element models for 3,4 and 6 elements mesh are (see Appendix A):
For 3 elements mesh:
1 2 3 4150 ; 127 ; 103 ; 80o o o o
T C T C T C T C   
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For 4 elements mesh:
1 2 3 4 5150 ; 134 ; 117 ; 99 ; 80o o o o o
T C T C T C T C T C    
For 5 elements mesh:
1 2 3 4 5 6150 ; 138 ; 126 ; 112 ; 96 ; 80o o o o o o
T C T C T C T C T C T C     
4.2 Heat Transfer in Wall of Thickness S
For steady, one dimensional heat conduction across the wall thickness S, x-direction, the governing equation (3.13)
becomes:
0
d dT
kA qA
dx dx
 
  
 
(12)
Subject to the following boundary conditions:
    2
0 150 ; 30 ; 0.018 ; 23o o
y x
m N
T x C T x S C V p
s m
     
Finite element models for 3,4 and 5 elements mesh are (see Appendix A):
For 3 elements mesh:
1 2 3 4150 ; 110 ; 70 ; 30o o o o
T C T C T C T C   
For 4 elements mesh:
1 2 3 4 5150 ; 121 ; 92 ; 61 ; 30o o o o o
T C T C T C T C T C    
For 5 elements mesh:
1 2 3 4 5 6150 ; 128 ; 106 ; 82 ; 56 ; 30o o o o o o
T C T C T C T C T C T C     
4.3 Governing Equation for Flow in Radiator Tube
The governing equation for inlet tube flow in one-dimension is:
2
2
0
yPd v
dx 
  (13)
subject to the following initial inlet and boundary conditions:
2
( 1) 0; ( 1) 0; 0.20 ; 18x y
m N
v y v y V p
s m
       
Finite element models for 3and 4 elements mesh are (see Appendix A):
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
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For 3 elements:
2 2
1 2 3 40; 2 ; 2 ; 0
2 2
y yP h P h
v v v v
 
   
         
   
For 4 elements:
2 2 2
1 2 3 4 50; 3 ; 4 ; 3 ; 0
2 2 2
y y yP h P h P h
v v v v v
  
     
              
     
4.4 Governing Equation for Flexible Hose at Radiator Inlet
The governing equation for radiator inlet tube in one-dimension is:
2
2
0xPd u
dy 
  (14)
subject to the following initial inlet and boundary conditions:
2
( 1) 0; ( 1) 0; 0.018 ; 23x y
m N
u y u y V p
s m
       
Finite element models for 3and 4 elements mesh are (see Appendix A):
For 3 elements
2 2
1 2 3 40; 2 ; 2 ; 0
2 2
x xP h P h
u u u u
 
   
      
   
For 4 elements
2 2 2
1 2 3 4 50; 3 ; 4 ; 3 ; 0
2 2 2
x x xP h P h P h
u u u u u
  
     
         
     
V. RESULTS AND DISCUSSION
The results and discussion presented here are for
temperature distributions along radiator tube length (L) and
thickness (S) as well as velocity distributions along radiator
tube length (L) and in the radiator inlet hose.
For temperature distribution in the radiator tube
length, Fig. 4 is a graph of temperature against tube length
comparing finite element solutions for 3 (diamond), 4
(square) and 5 (triangle) elements with analytical solution
(cross); the graph reveals that the more the number of
elements is increased the more the finite element solution
approximates the analytical solutions. Fig. 5 shows
temperature distribution long tube length using ANSYS
R16.2 software. Temperature is seen to decrease from
150o
C (red portion) to approximately 80o
C (blue portion),
which agrees with the result obtained by analysis. Fig. 6is a
graph of temperature against tube length comparing finite
element temperature distribution pattern (diamond) with
heat flow distribution pattern (triangle) along the tube
length respectively. In Fig. 6, temperature is seen to
decrease with increase in length while heat flow increases
with increase in length. For temperature distribution along
the tube thickness, Fig. 7 is a graph of temperature against
tube thickness comparing finite element solutions for 3
(diamond), 4 (square) and 5 (triangle) elements with
analytical solution (cross); the graph reveals that the more
the number of elements is increased the more the finite
element solution approximates the exact solutions. Fig. 8is
a graph of temperature against tube thickness comparing
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
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finite element temperature distribution pattern (diamond)
with heat flow distribution pattern (triangle) along the tube
thickness respectively with temperature shown to decrease
with increase in length while heat flow increases with
increase in length.
For velocity distribution in the radiator tube
diameter, Fig. 9 is a graph of velocity against tube length
comparing finite element solutions for 3 (square) and 4
(diamond) elements with analytical solution (cross); the
graph reveals that more the number of elements is increased
the more the finite element solution approximates the exact
solutions. From Fig. 9, at the tube walls the no-slip
boundary conditions are satisfied with velocity increasing
from the wall velocity = 0 to the midsection with velocity =
50.195m/s. While for velocity distribution in inlet hose
diameter, in Fig.10 a graph of velocity against inlet hose
diameter, 2 elements solutions (triangle), 3 elements
solutions (diamond) and 4 elements solutions (circle) are
compared with the analytical solution (square).The graph
reveals the finite element solution approximates the
analytical solution as the number of elements is increased
with the no-slip boundary conditions being satisfied at the
walls as velocity increases from 0 to the maximum at the
midsection with velocity = 669.269m/s.
Fig. 4: Finite element and analytical temperature distribution along tube length
Fig. 5: Finite element ANSYS temperature distribution along tube length
0
20
40
60
80
100
120
140
160
1 2 3 4 5 6
temperature(t)
tube length (L)
Radiator Tube Length Finite element and
Analytical Temperature Distribution
3 elements 4 elements
5 elements Analytical solution
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Fig. 6: Temperature and heat distribution along tube length
Fig.7: Finite element and analytical temperature distribution along tube thickness
0
50
100
150
200
1 2 3 4 5 6
temperature(t)andheatQ)
tube length (L)
Radiator Tube Length Finite element Temperature
Distribution Against Heat flow
5 elements Heat flow
0
20
40
60
80
100
120
140
160
1 2 3 4 5 6
temperature(t)
tube thickness (S)
Radiator Thickness Finite element and Analytical
solutions
3 elements solution 4 elements solution
5 elements solution Analytical solution
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Fig. 8: Temperature and heat distribution along tube thickness
1 0.667 0.333 0 0.333 0.667 1
0
10
20
30
40
50
60
Analytical solution
3 elements
4 elements
3-element, 4-element and Analytical Solutions
radiator tube diameter (mm)
velocity(m/s)
ue y( )
u3 y( )
u4 y( )
y
Fig. 9: Velocity against radiator tube diameter
0
50
100
150
200
1 2 3 4 5 6
temperature(t)andheatflow(Q)
thickness (S)
Radiator Thickness Finite Element Temperature
Distribution Against Heat Flow
5 elements solution Heat flow
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Fig. 10: Velocity distribution radiator inlet hose
For radiator tube, Table 1 shows temperature
distribution at the element nodes for 3 (3E), 4(4E) and
5(5E) elements and the corresponding analytical (AS)
values. In Table 1, the 5 elements nodal values approximate
with those of the analytical nodal point values. Table 2
shows temperature distribution for 5 (5E) elements, the
corresponding analytical (AS) values and the heat flux
values. Temperature distribution values are seen to decrease
with tube length as the heat flux increases. For tube
thickness, Table 3 indicates temperature distribution values
at element nodes for 3 (3E), 4(4E) and 5(5E) elements and
the corresponding analytical (AS) values. In Table 3, the 5
elements nodal values approximate with those of the
analytical nodal point values. Table 4 shows temperature
distribution for 5 (5E) elements, the corresponding
analytical (AS) values and the heat flux values.
Temperature distribution values are seen to decrease with
tube length as the heat flux increases.
For radiator tube, Table 5 shows velocity
distribution at the element nodes for 3 (3E) and 4(4E)
elements and the corresponding analytical (AS) values. In
Table 5, the 4 elements nodal values approximate with
those of the analytical nodal point values. For inlet hose,
Table 6 shows velocity distribution at the element nodes for
3 (3E) and 4(4E) elements and the corresponding analytical
(AS) values. In Table 6, the 4 elements nodal values
approximate with those of the analytical nodal point values.
Table 1: Radiator tube length finite element and analytical temperature nodal values
Nodes 3E (o
C) 4E (o
C) 5E (o
C) AS (o
C)
0.00 150.000 150.000 150. 000 150.000
0.20 127.000 134.000 138.000 138.488
0.40 103.000 117.000 126.000 125.733
0.60 95.000 99.000 112.000 111.733
0.80 88.000 90.000 96.000 96.488
1.00 80.000 80.000 80.000 80.000
3E: 3 elementssolution; 4E: 4 elementssolution; 5E: 5 elements solution;AS: analytical solution
Table 2: Finite element and analytical temperature distribution and heat flow values
Nodes 5E (o
C) AS (o
C) Q(J/m2
)
0.00 150. 000 150.000 30.545
0.20 138.000 138.488 34.035
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
Volume- 9, Issue- 4 (August 2019)
www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16
113 This work is licensed under Creative Commons Attribution 4.0 International License.
0.40 126.000 125.733 37.525
0.60 112.000 111.733 41.015
0.80 96.000 96.488 44.505
1.00 80.000 80.000 47.995
5E: 5 elements solution;AS: analytical solution; Q: heat fluxes
Table 3: Finite element and analytical temperature nodal values
Nodes 3E (o
C) 4E (o
C) 5E (o
C) AS (o
C)
0.00 150.000 150.000 150. 000 150.000
0.06 110.000 121.000 128.000 128.48
0.12 70.000 92.000 106.000 105.733
0.18 57.000 61.000 82.000 81.733
0.24 43.000 46.000 56.000 56.488
0.30 30.000 30.000 30.000 30.000
3E: 3 elementssolution; 4E: 4 elementssolution; 5E: 5 elements solution;AS: analytical solution
Table 4: Finite element, analytical temperature and heat flow nodal values
Nodes 5E (o
C) AS (o
C) Q(J)
0.00 150. 000 150.000 58.595
0.20 128.000 128.488 62.085
0.40 106.000 105.733 65.575
0.60 82.000 81.733 69.056
0.80 56.000 56.488 72.555
1.00 30.000 30.000 76.045
5E: 5 elements solution;AS: analytical solution; Q: heat fluxes
Table 5: Radiator tube FE and exact solutions velocity nodal values
b 3E 4E AS
1.000 0 0 0
0.875 0.056 0.113 0.113
0.750 0.105 0.210 0.210
0.625 0.146 0.293 0.293
0.500 0.180 0.361 0.361
0.375 0.207 0.413 0.413
0.250 0.225 0.451 0.451
0.125 0.237 0.473 0.473
0.000 0.240 0.481 0.481
Table 6: Radiator flexible hose FE and Exact velocity nodal values
b 3E 4E AS
1.000 0 0 0
0.875 0.056 0.113 0.113
0.750 0.105 0.210 0.210
0.625 0.146 0.293 0.293
0.500 0.180 0.361 0.361
0.375 0.207 0.413 0.413
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
Volume- 9, Issue- 4 (August 2019)
www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16
114 This work is licensed under Creative Commons Attribution 4.0 International License.
0.250 0.225 0.451 0.451
0.125 0.237 0.473 0.473
0.000 0.240 0.481 0.481
3E: 3 elementssolution; 4E: 4 elementssolution; AS: analytical solution
VI. CONCLUSION
From this empirical finite element analysis of
radiator temperature and velocity distribution, it is here
concluded that:
 Empirical analysis on a radiator was carried out to
obtain required parameters.
 Finite element method was used to solve
Continuity and Navier Stokes equation.
 FEA was used to determine velocity and
temperature distribution in radiator.
 Analytical solutions were derived and compared
with FE solutions.
Furthermore, this study on finite element analysis of
radiator temperature and velocity distributions revealed that
as the number of elements in the analysis are increased FE
results tend to converge fast to the analytical results. Also,
the finite element nodes values are observed to be the same
with analytical values at the nodes, which is a good
indication that the FEA method is suitable for determination
of temperature distribution. This is further validated by the
ANSYS R16.2 results. Consequently, the FEA method can
be confidently used to determine how temperature will be
distribute during radiator design stage.
RECOMMENDATIONS
There is need for possible further research by
using other methods of investigation, geometry of radiator
and by considering the convection heat transfer by air
current.
REFERENCES
[1] Gangireddy, S. R. & kishore, K. B. (2017). Modeling
and CFD analysis of radiator by using nano fluids.
International Journal of Professional Engineering Studies,
9(2), 358–368.
[2] Ng, E. Y., Johnson, P. W., & Watkins, S. (2005). An
analytical study on heat transfer performance of radiators
with non-uniform airflow distribution. Available at:
http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.8
24.1312&rep=rep1&type=pdf.
[3] Oliet, C., Oliva, A., Castro, J., & Pe´rez-Segarra, C. D.
(2007). Parametric studies on automotive radiators‖.
Applied Thermal Engineering, 27(11-12), 2033-2043.
[4] Pang, S. C., Kalam, M. A., Masjuki, H. H., & Hazrat M.
A. (2012). A review on air flow and coolant flow circuit in
vehicles’ cooling system. International Journal of Heat and
Mass Transfer, 55(23-24), 6295–6306.
[5] Patel, H. B. & Dinesan, D. (2014). Optimization and
performance analysis of an automobile radiator using CFD
– A review. International Journal for Innovative Research
in Science & Technology, 1(7), 123-126.
[6] Pathade, V. C., Satpute, S. R., Lajurkar, M. G.,
Pancheshwar, G. R., Karluke, T. K., & Singitvar, N. H.
(2017). Design and analysis of car radiator by finite element
method. International Journal of Advance Research and
Innovation Ideas in Education, 3(2), 1374–1382.
[7] Priyadharshini, K. (2016). Finite element analysis of
radiator fins to increase the convection efficiency of
radiator by using al alloy, cu and brass material. Journal of
Advanced Engineering Research, 3(1), 78-82.
[8] Reddy, J. N. (1993). An introduction to the finite
element method. (2nd
ed.). New York: McGraw-Hill, Inc.
[9] Romanov, V.A. & Khozeniuk, N.A. (2016). Experience
of the diesel engine cooling system simulation.
International Conference on Industrial Engineering, ICIE
2016, Procedia Engineering 150, pp. 490–496.
[10] Sathyan, R. (2016). Analysis of automobile radiator
using computational fluid dynamics. International Journal
of Latest Technology in Engineering, Management &
Applied Science, V(VI), 156-160.
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
Volume- 9, Issue- 4 (August 2019)
www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16
115 This work is licensed under Creative Commons Attribution 4.0 International License.
Appendix A
(1) Transformation of governing equation into Weak form
The derivation of element equations for typical element e in the mesh follows these steps (Reddy, 1995):
0
d dT
kA qA
dy dy
 
  
 
(A1)
subject to the following boundary conditions:
   0 0
0 150 ; 80T y C T y H C    (A2)
The residual, R, of the governing equation (A1) is:
0
d dT
kA qA
dy dy
 
  
 
(A3)
The Galerkin-weighted residual integral equation (A4) is:
2
2
0 ( )
d T
w kA Aq y d
dy
  
     
  
 (A4)
The Weak form of the Galerkin-weighted residual integralequation (A5) is:
0
dw dT dT
kA wAq d wkA
dy dy dy 
 
    
 
 (A5)
The finite element equation is:
0
1
0
1 0 0
0
ee n
je e ei
j i i
j L
heh hen
je e ei
j i i
j L
dd dT
kA T dy Aq dy kA
dy dy dy
dd dT
T kA dy Aq dy kA
dy dy dy

 

 


   
         
 
    
 

 
(A6)
In matrix form the finite element model is written as:
     e e e e
K T f Q     (A7)
(2) The analytical solution are:
   
22
0
2
L o
qL y y y y
T y T T T
k L L L L
  
        
   
(A)
 0
( )
( ) 1 2
2
L o
dT y qLA y y kA
Q y kA T T T
dy L L L
  
        
  
(A9)
International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962
Volume- 9, Issue- 4 (August 2019)
www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16
116 This work is licensed under Creative Commons Attribution 4.0 International License.
Appendix B
Problem data
Empirical values
Observed parameters Symbols Quantity Unit
Tube material - Aluminium
Inlet temperature TL 150 o
C
Outlet temperature TO 80,30 o
C
Specific heat cp 4.187 kJ/kgK
Thermal conductivity k 0.66 W/mK
Density ρ 1000 kg/m3
Dynamic viscosity μ 1.793 x 10-3
kg/ms
Finite element analysis parameters
Observed parameters Symbols Quantity Unit
Specified pressure at tube py 0.018 N/m2
Specified pressure at hose px 0.23 N/m2
Inlet diameter of tube D1 10 Mm
Outlet diameter of tube D2 11.25 Mm
Tube thickness S 0.0625 Mm
Element length, tube hy 0.5 Mm
Element length, hose hx 0.005 Mm

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Finite Element Analysis to Predict Temperature and Velocity Distribution in Radiator Tubes

  • 1. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 102 This work is licensed under Creative Commons Attribution 4.0 International License. Finite Element Analysis to Predict Temperature and Velocity Distribution in Radiator Tubes J.A. Akpobi1 , SMG Akele2 , Ikielu V. I.3 , Eyefia A. O.4 , Ikechukwu D.5 and Adeyemi O. J.6 1 Professor, Production Engineering Department, University of Benin, Benin City, NIGERIA 2 Ph.D Holder, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA 3 Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA 4 Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA 5 Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA 6 Students, Mechanical Engineering Department, Auchi Polytechnic, Auchi, NIGERIA 2 Corresponding Author: smg_sam2009@yahoo.com ABSTRACT Automobile radiators are heat exchangers that are used to transfer thermal energy from automobile engine to the surrounding atmosphere for the purpose of cooling the engine. Over 33% of heat energy generated by the engine through combustion is loss as heat dissipated in the atmosphere. The method of solution employed in this project work to solve the governing equations is the Galerkin-integral weighted-residual method, which is achieved following the steps of transforming the governing equations into Galerkin-integral weighted residual weak form, determination of interpolations functions, determination of element properties, assemblage of elements equations into domain equations and imposition of boundary conditions and solving of the assembled domain equations. The results showed that for temperature and velocity distributions in the radiator tubes and inlet hose to radiator as the number of elements is increased the more the finite element solution approximates the analytical solutions. Temperature values are observed to decrease, with increase in length, from 150o C to 80o C in the radiator tubes for finite element analysis, analytical, and ANSYS software used; and the finite element solutions exactly approximate analytical solutions at the nodes and agree with the ANSYS result. For velocity distribution in the radiator tube diameter, at the tube walls the no-slip boundary conditions are satisfied with velocity increasing from the wall at velocity of 0 to the midsection at velocity of 50.195m/s; while for the inlet hose diameter, velocity increases from wall at velocity 0 to the maximum at the midsection velocity 669.269m/s. Finally, the finite element analysis method can be used to determine how temperature will be distributed during radiator design stage in order to improve on its efficiency. Keywords-- Radiator Tube, Finite Element, Temperature Distribution, Velocity Distribution I. INTRODUCTION Automobile engines are internal combustion engines that generate huge amount of heat when air-fuel mixture is combusted in the combustion chamber. Temperatures of metal components such valves, cylinder, piston and cylinder head around the combustion chamber can exceed 538°C(Pathade et al., 2017). Therefore, automobile radiators, which are heat exchangers that are used to transfer thermal energy from automobile engine to the surrounding atmosphere for the purpose of cooling the engine. Over 33% of heat energy generated by the engine through combustion is loss as heat dissipated in the atmosphere (Sathyan, 2016).According to Gangireddy and Kishore (2017), to increase the surface area available for a radiator with its surroundings, multiple fins are usually attached in contact with the radiator tubes through which pumped liquid flow through. Air or other exterior fluid in contact with the fins carries off heat. More so that radiators used for vehicle engine cooling are either down-flow in which the direction of coolant flow is vertical or cross-flow with horizontal flow. In their review, Patel and Dinesan (2014)in their parametric study used CFD to compare heat transfer and pressure drop of radiators with different parameters for optimum performance. The results showed that CFD results have high correlation level with the actual experimental results. In the work of Priyadharshini (2016), Pro-E 3-D modeling and finite element analysis were used in analyzing a radiator. The result showed Alalloy temperature of variation above 145o C and heat flux value of 0.142W/m2 ;for increasing length of fins, heat transfer value will be in the range of 740 watts while for copper alloy temperature was in the range of 145o C with heat transfer range above 1000 watts. And 150°C for brass with heat transfer in the range above 635watts. Ng et al. (2005) noted that for the purposes of increasing the boiling point of the coolant and preventing corrosion in the cooling systems, coolants are generally a mixture of water, ethylene glycol (anti-freezing agent), and possibly various corrosion inhibitors. It is noted that the use of glycol mixture generally reduces the heat transfer performance compared with pure water. Oliet et al. (2007)
  • 2. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 103 This work is licensed under Creative Commons Attribution 4.0 International License. observed that the heat transfer and the performance of a radiator are parameters that strongly affected by air and coolant mass flow rate; that as air and coolant flow increases cooling capacity also increases; and that when air inlet temperature increases, heat transfer and cooling capacity decreases. According to Romanov and Khozeniuk (2016), thermal load on an engine can be reduced by controlling the convective component of heat flows using the changing flow pattern of the coolant in the cooling system. The dynamics of flow in a radiator are known to be governed by sets of partial differential equations (PDEs) along with boundary conditions which are usually formulated to simplify the PDEs. By similarity transformations, the PDEs are transformed into ordinary differential equations (ODEs) which can then be solved numerically when the boundary conditions are applied (Reddy, 1998). One major problem of radiator is low rate of heat transfer which usually results in low efficiency challenges. This low heat flow rate depends on the distribution of temperature and the manner of velocity distributions in the radiator. These have prompted a lot of numerical models being developed to predict the cooling air flow, either in 2D or 3D using off-the-shelf commercial Computational Fluid Dynamics (CFD) software like Fluent, Vectis, StarCD and StarCCM+. In all the literature reviewed mathematical model for temperature and velocity distributions were not developed using finite element analysis (FEA) method(Pang et al., 2012; Pathade et al., 2017; Gangireddy and Kishore, 2017: Ng et al.,2005). Therefore in this study, finite element analysis method is used to develop mathematical models that will predict temperature and velocity distributions in a car radiator. II. MODEL GEOMETRY In this study 1-dimensional flow at inlet and outlet hoses of the radiator as well as through the radiator tubes from top to bottom, down-flow radiator are considered (Fig. 1). The fluid is assumed to enter the tube at inlet (x, yi) with uniform inlet velocity (ui = 0), where it comes in contact with the inlet tube surface with viscous reaction between fluid and the tube thus assumed to set up a one dimensional (1-D), steady, uniform inward flow. The viscous force between the tube surface and the adjacent fluid layer tends to slow down the fluid velocity, which results in developing velocity gradient in the flow field. As the fluid is set in motion, pressure differential (drop) is also set up in the direction of flow. Fig. 1: Radiator tube geometry t Do Di L Qy Qx U,ṁ Ai element nodes
  • 3. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 104 This work is licensed under Creative Commons Attribution 4.0 International License. Fig. 2 shows the flow characteristic of an ideal fully-developed viscous flow profile in the flexible hose tubes and radiator tubes. As the fluid enters at inlet xi or yi , as the case may be, it sustains a uniform flow at this point but becomes laminar and fully-developed significant distance from the inlet with parabolic flow profile. Fig. 2: radiator tube and flexible tube domain flow 2.1 Domain Discretization In this study, uniform and linear elements were chosen for the domain discretization. The radiator tube domain Ω1 (-1 ≤ x ≤ 1) is subdivided into N number of linear elements mesh along the y axis; while the flexible tube domain Ω2 (-1 ≤ x ≤ 1) is also subdivided into N number of linear elements mesh along the y axis. The radiator tube flow field and wall are subdivided into N = 4, linear and uniform elements mesh as in Fig. 3(a) and (b). (a) (b) Fig. 3: (a) Radiator tube flow field (b) Radiator thickness meshes III. MATHEMATICAL FORMULATIONS For this study, flow of fluid in the flexible tube and radiator tube cores are governed by the continuity, Navier-Stokes and energy partial differential equations. 3.1 Governing Equations developing laminar flowflow uniform velocity fully-developed flow element node mean velocity 2 5 4 3 1 Radial heat conduction (Tj) Fluid flow field Flow direction Axialheatconduction(Ti) Nod e Element Radiator tube 1 2 3 4 Length(L) nodes (N) Thickness (S) (L) elements (e) (L)
  • 4. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 105 This work is licensed under Creative Commons Attribution 4.0 International License. Continuity equation: 0 u u u x y z          (1) 2 2 2 2 2 2 x-momentum equation: x u u u u p u u u u v w g t x y z x x y z                                    (2) 2 2 2 2 2 2 y-momentum equation: y v v v v p v v v u v w g t x y z y x y z                                    (3) 2 2 2 2 2 2 z-momentum equation: z w w w w p w w w u v w g t x y z z x y z                                    (4) 2 2 2 2 Energy equation p T T T T T T C u v w k x y z x x y z                                   (5) 3.2 Relevant Assumptions The following assumptions are applied to simplify continuity, Navier-Stokes and equations: (i) One dimensional in the hose and radiator (the flow in the radiator is in y-direction with the flow in x-axis direction assumed insignificantly negligible), (ii) Incompressible (i.e. density is assumed constant), (iii) Steady, (iv) Laminar and fully-developed, (v) Newtonian and isotropic fluid flow, (vi) Body forces (gravitational and inertia ) are negligible, (vii) No-slip condition exists at tube inner surfaces, (viii) Elements are linear and uniformly spaced between nodes, (ix) Heat conduction is steady with no heat generation, (x) Heat conduction is one dimensional, along the y-axis only, (xi) Thermal conductivity is constant (isotropic material), (xii) Element length is uniform over domain region, (xiii) Heat transfer by radiation negligible By modeling the radiator this way is to enable us to know how temperature varies in the direction of heat transfer and to develop a simple approximate mathematical model to predict the temperature distribution in one dimension in the radiator. 3.3 Initial inlet and Boundary Conditions The following initial inlet and essential boundary conditions are specified at the tube-fluid and radiator-fluid boundary interfaces as well as at inlet and outlet as follows: Boundary conditions at flexible hose tube inlet 2 ( 1) ( 1) 0; 0.20 ; 18ave A m N v y v y V p s m        Boundary conditions at flexible hose tube outlet 2 ( , ) 0.018 ; 23i A m N V x y p s m  
  • 5. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 106 This work is licensed under Creative Commons Attribution 4.0 International License. Boundary conditions at radiator tube inlet and outlet ( 1) ( 1) 0; 80 , 150 ; 30 , 150 o o o L o o o S u x u x T C T C T C T C          By applying the assumptions and boundary conditions to equations (1), (2), (3), (4) and (5) reduce them to the followings governing equations (6), (7) and (8): 2 2 x-momentum equation applicable to tubes: 1 0 dp d u dx dy             (6) 2 2 y-momentum equation applicable to radiator: 0 dp d v dy dx           (7) 2 2 Energy equation 0 d T Aq k dy         (8) IV. METHOD OF SOLUTION The method of solution employed to solve the close-formed governing equations (6), (7) and (8) is Galerkin-integral weighted-residual method. 4.1 Heat transfer in Wall of Length L For steady, 1-dimensional heat conduction along wall, length L (y-direction), the above equation reduces to: 0 d dT kA qA dy dy        (9) Subject to the following boundary conditions:    0 0 2 0 150 ; 80 ; 0.20 ; 18y m N T y C T y L C Vx p s m       (10) Finite element models for 3,4 and 6 elements mesh are (see Appendix A): For 3 elements mesh: 1 2 3 4150 ; 127 ; 103 ; 80o o o o T C T C T C T C   
  • 6. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 107 This work is licensed under Creative Commons Attribution 4.0 International License. For 4 elements mesh: 1 2 3 4 5150 ; 134 ; 117 ; 99 ; 80o o o o o T C T C T C T C T C     For 5 elements mesh: 1 2 3 4 5 6150 ; 138 ; 126 ; 112 ; 96 ; 80o o o o o o T C T C T C T C T C T C      4.2 Heat Transfer in Wall of Thickness S For steady, one dimensional heat conduction across the wall thickness S, x-direction, the governing equation (3.13) becomes: 0 d dT kA qA dx dx        (12) Subject to the following boundary conditions:     2 0 150 ; 30 ; 0.018 ; 23o o y x m N T x C T x S C V p s m       Finite element models for 3,4 and 5 elements mesh are (see Appendix A): For 3 elements mesh: 1 2 3 4150 ; 110 ; 70 ; 30o o o o T C T C T C T C    For 4 elements mesh: 1 2 3 4 5150 ; 121 ; 92 ; 61 ; 30o o o o o T C T C T C T C T C     For 5 elements mesh: 1 2 3 4 5 6150 ; 128 ; 106 ; 82 ; 56 ; 30o o o o o o T C T C T C T C T C T C      4.3 Governing Equation for Flow in Radiator Tube The governing equation for inlet tube flow in one-dimension is: 2 2 0 yPd v dx    (13) subject to the following initial inlet and boundary conditions: 2 ( 1) 0; ( 1) 0; 0.20 ; 18x y m N v y v y V p s m         Finite element models for 3and 4 elements mesh are (see Appendix A):
  • 7. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 108 This work is licensed under Creative Commons Attribution 4.0 International License. For 3 elements: 2 2 1 2 3 40; 2 ; 2 ; 0 2 2 y yP h P h v v v v                     For 4 elements: 2 2 2 1 2 3 4 50; 3 ; 4 ; 3 ; 0 2 2 2 y y yP h P h P h v v v v v                               4.4 Governing Equation for Flexible Hose at Radiator Inlet The governing equation for radiator inlet tube in one-dimension is: 2 2 0xPd u dy    (14) subject to the following initial inlet and boundary conditions: 2 ( 1) 0; ( 1) 0; 0.018 ; 23x y m N u y u y V p s m         Finite element models for 3and 4 elements mesh are (see Appendix A): For 3 elements 2 2 1 2 3 40; 2 ; 2 ; 0 2 2 x xP h P h u u u u                  For 4 elements 2 2 2 1 2 3 4 50; 3 ; 4 ; 3 ; 0 2 2 2 x x xP h P h P h u u u u u                          V. RESULTS AND DISCUSSION The results and discussion presented here are for temperature distributions along radiator tube length (L) and thickness (S) as well as velocity distributions along radiator tube length (L) and in the radiator inlet hose. For temperature distribution in the radiator tube length, Fig. 4 is a graph of temperature against tube length comparing finite element solutions for 3 (diamond), 4 (square) and 5 (triangle) elements with analytical solution (cross); the graph reveals that the more the number of elements is increased the more the finite element solution approximates the analytical solutions. Fig. 5 shows temperature distribution long tube length using ANSYS R16.2 software. Temperature is seen to decrease from 150o C (red portion) to approximately 80o C (blue portion), which agrees with the result obtained by analysis. Fig. 6is a graph of temperature against tube length comparing finite element temperature distribution pattern (diamond) with heat flow distribution pattern (triangle) along the tube length respectively. In Fig. 6, temperature is seen to decrease with increase in length while heat flow increases with increase in length. For temperature distribution along the tube thickness, Fig. 7 is a graph of temperature against tube thickness comparing finite element solutions for 3 (diamond), 4 (square) and 5 (triangle) elements with analytical solution (cross); the graph reveals that the more the number of elements is increased the more the finite element solution approximates the exact solutions. Fig. 8is a graph of temperature against tube thickness comparing
  • 8. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 109 This work is licensed under Creative Commons Attribution 4.0 International License. finite element temperature distribution pattern (diamond) with heat flow distribution pattern (triangle) along the tube thickness respectively with temperature shown to decrease with increase in length while heat flow increases with increase in length. For velocity distribution in the radiator tube diameter, Fig. 9 is a graph of velocity against tube length comparing finite element solutions for 3 (square) and 4 (diamond) elements with analytical solution (cross); the graph reveals that more the number of elements is increased the more the finite element solution approximates the exact solutions. From Fig. 9, at the tube walls the no-slip boundary conditions are satisfied with velocity increasing from the wall velocity = 0 to the midsection with velocity = 50.195m/s. While for velocity distribution in inlet hose diameter, in Fig.10 a graph of velocity against inlet hose diameter, 2 elements solutions (triangle), 3 elements solutions (diamond) and 4 elements solutions (circle) are compared with the analytical solution (square).The graph reveals the finite element solution approximates the analytical solution as the number of elements is increased with the no-slip boundary conditions being satisfied at the walls as velocity increases from 0 to the maximum at the midsection with velocity = 669.269m/s. Fig. 4: Finite element and analytical temperature distribution along tube length Fig. 5: Finite element ANSYS temperature distribution along tube length 0 20 40 60 80 100 120 140 160 1 2 3 4 5 6 temperature(t) tube length (L) Radiator Tube Length Finite element and Analytical Temperature Distribution 3 elements 4 elements 5 elements Analytical solution
  • 9. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 110 This work is licensed under Creative Commons Attribution 4.0 International License. Fig. 6: Temperature and heat distribution along tube length Fig.7: Finite element and analytical temperature distribution along tube thickness 0 50 100 150 200 1 2 3 4 5 6 temperature(t)andheatQ) tube length (L) Radiator Tube Length Finite element Temperature Distribution Against Heat flow 5 elements Heat flow 0 20 40 60 80 100 120 140 160 1 2 3 4 5 6 temperature(t) tube thickness (S) Radiator Thickness Finite element and Analytical solutions 3 elements solution 4 elements solution 5 elements solution Analytical solution
  • 10. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 111 This work is licensed under Creative Commons Attribution 4.0 International License. Fig. 8: Temperature and heat distribution along tube thickness 1 0.667 0.333 0 0.333 0.667 1 0 10 20 30 40 50 60 Analytical solution 3 elements 4 elements 3-element, 4-element and Analytical Solutions radiator tube diameter (mm) velocity(m/s) ue y( ) u3 y( ) u4 y( ) y Fig. 9: Velocity against radiator tube diameter 0 50 100 150 200 1 2 3 4 5 6 temperature(t)andheatflow(Q) thickness (S) Radiator Thickness Finite Element Temperature Distribution Against Heat Flow 5 elements solution Heat flow
  • 11. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 112 This work is licensed under Creative Commons Attribution 4.0 International License. Fig. 10: Velocity distribution radiator inlet hose For radiator tube, Table 1 shows temperature distribution at the element nodes for 3 (3E), 4(4E) and 5(5E) elements and the corresponding analytical (AS) values. In Table 1, the 5 elements nodal values approximate with those of the analytical nodal point values. Table 2 shows temperature distribution for 5 (5E) elements, the corresponding analytical (AS) values and the heat flux values. Temperature distribution values are seen to decrease with tube length as the heat flux increases. For tube thickness, Table 3 indicates temperature distribution values at element nodes for 3 (3E), 4(4E) and 5(5E) elements and the corresponding analytical (AS) values. In Table 3, the 5 elements nodal values approximate with those of the analytical nodal point values. Table 4 shows temperature distribution for 5 (5E) elements, the corresponding analytical (AS) values and the heat flux values. Temperature distribution values are seen to decrease with tube length as the heat flux increases. For radiator tube, Table 5 shows velocity distribution at the element nodes for 3 (3E) and 4(4E) elements and the corresponding analytical (AS) values. In Table 5, the 4 elements nodal values approximate with those of the analytical nodal point values. For inlet hose, Table 6 shows velocity distribution at the element nodes for 3 (3E) and 4(4E) elements and the corresponding analytical (AS) values. In Table 6, the 4 elements nodal values approximate with those of the analytical nodal point values. Table 1: Radiator tube length finite element and analytical temperature nodal values Nodes 3E (o C) 4E (o C) 5E (o C) AS (o C) 0.00 150.000 150.000 150. 000 150.000 0.20 127.000 134.000 138.000 138.488 0.40 103.000 117.000 126.000 125.733 0.60 95.000 99.000 112.000 111.733 0.80 88.000 90.000 96.000 96.488 1.00 80.000 80.000 80.000 80.000 3E: 3 elementssolution; 4E: 4 elementssolution; 5E: 5 elements solution;AS: analytical solution Table 2: Finite element and analytical temperature distribution and heat flow values Nodes 5E (o C) AS (o C) Q(J/m2 ) 0.00 150. 000 150.000 30.545 0.20 138.000 138.488 34.035
  • 12. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 113 This work is licensed under Creative Commons Attribution 4.0 International License. 0.40 126.000 125.733 37.525 0.60 112.000 111.733 41.015 0.80 96.000 96.488 44.505 1.00 80.000 80.000 47.995 5E: 5 elements solution;AS: analytical solution; Q: heat fluxes Table 3: Finite element and analytical temperature nodal values Nodes 3E (o C) 4E (o C) 5E (o C) AS (o C) 0.00 150.000 150.000 150. 000 150.000 0.06 110.000 121.000 128.000 128.48 0.12 70.000 92.000 106.000 105.733 0.18 57.000 61.000 82.000 81.733 0.24 43.000 46.000 56.000 56.488 0.30 30.000 30.000 30.000 30.000 3E: 3 elementssolution; 4E: 4 elementssolution; 5E: 5 elements solution;AS: analytical solution Table 4: Finite element, analytical temperature and heat flow nodal values Nodes 5E (o C) AS (o C) Q(J) 0.00 150. 000 150.000 58.595 0.20 128.000 128.488 62.085 0.40 106.000 105.733 65.575 0.60 82.000 81.733 69.056 0.80 56.000 56.488 72.555 1.00 30.000 30.000 76.045 5E: 5 elements solution;AS: analytical solution; Q: heat fluxes Table 5: Radiator tube FE and exact solutions velocity nodal values b 3E 4E AS 1.000 0 0 0 0.875 0.056 0.113 0.113 0.750 0.105 0.210 0.210 0.625 0.146 0.293 0.293 0.500 0.180 0.361 0.361 0.375 0.207 0.413 0.413 0.250 0.225 0.451 0.451 0.125 0.237 0.473 0.473 0.000 0.240 0.481 0.481 Table 6: Radiator flexible hose FE and Exact velocity nodal values b 3E 4E AS 1.000 0 0 0 0.875 0.056 0.113 0.113 0.750 0.105 0.210 0.210 0.625 0.146 0.293 0.293 0.500 0.180 0.361 0.361 0.375 0.207 0.413 0.413
  • 13. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 114 This work is licensed under Creative Commons Attribution 4.0 International License. 0.250 0.225 0.451 0.451 0.125 0.237 0.473 0.473 0.000 0.240 0.481 0.481 3E: 3 elementssolution; 4E: 4 elementssolution; AS: analytical solution VI. CONCLUSION From this empirical finite element analysis of radiator temperature and velocity distribution, it is here concluded that:  Empirical analysis on a radiator was carried out to obtain required parameters.  Finite element method was used to solve Continuity and Navier Stokes equation.  FEA was used to determine velocity and temperature distribution in radiator.  Analytical solutions were derived and compared with FE solutions. Furthermore, this study on finite element analysis of radiator temperature and velocity distributions revealed that as the number of elements in the analysis are increased FE results tend to converge fast to the analytical results. Also, the finite element nodes values are observed to be the same with analytical values at the nodes, which is a good indication that the FEA method is suitable for determination of temperature distribution. This is further validated by the ANSYS R16.2 results. Consequently, the FEA method can be confidently used to determine how temperature will be distribute during radiator design stage. RECOMMENDATIONS There is need for possible further research by using other methods of investigation, geometry of radiator and by considering the convection heat transfer by air current. REFERENCES [1] Gangireddy, S. R. & kishore, K. B. (2017). Modeling and CFD analysis of radiator by using nano fluids. International Journal of Professional Engineering Studies, 9(2), 358–368. [2] Ng, E. Y., Johnson, P. W., & Watkins, S. (2005). An analytical study on heat transfer performance of radiators with non-uniform airflow distribution. Available at: http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.8 24.1312&rep=rep1&type=pdf. [3] Oliet, C., Oliva, A., Castro, J., & Pe´rez-Segarra, C. D. (2007). Parametric studies on automotive radiators‖. Applied Thermal Engineering, 27(11-12), 2033-2043. [4] Pang, S. C., Kalam, M. A., Masjuki, H. H., & Hazrat M. A. (2012). A review on air flow and coolant flow circuit in vehicles’ cooling system. International Journal of Heat and Mass Transfer, 55(23-24), 6295–6306. [5] Patel, H. B. & Dinesan, D. (2014). Optimization and performance analysis of an automobile radiator using CFD – A review. International Journal for Innovative Research in Science & Technology, 1(7), 123-126. [6] Pathade, V. C., Satpute, S. R., Lajurkar, M. G., Pancheshwar, G. R., Karluke, T. K., & Singitvar, N. H. (2017). Design and analysis of car radiator by finite element method. International Journal of Advance Research and Innovation Ideas in Education, 3(2), 1374–1382. [7] Priyadharshini, K. (2016). Finite element analysis of radiator fins to increase the convection efficiency of radiator by using al alloy, cu and brass material. Journal of Advanced Engineering Research, 3(1), 78-82. [8] Reddy, J. N. (1993). An introduction to the finite element method. (2nd ed.). New York: McGraw-Hill, Inc. [9] Romanov, V.A. & Khozeniuk, N.A. (2016). Experience of the diesel engine cooling system simulation. International Conference on Industrial Engineering, ICIE 2016, Procedia Engineering 150, pp. 490–496. [10] Sathyan, R. (2016). Analysis of automobile radiator using computational fluid dynamics. International Journal of Latest Technology in Engineering, Management & Applied Science, V(VI), 156-160.
  • 14. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 115 This work is licensed under Creative Commons Attribution 4.0 International License. Appendix A (1) Transformation of governing equation into Weak form The derivation of element equations for typical element e in the mesh follows these steps (Reddy, 1995): 0 d dT kA qA dy dy        (A1) subject to the following boundary conditions:    0 0 0 150 ; 80T y C T y H C    (A2) The residual, R, of the governing equation (A1) is: 0 d dT kA qA dy dy        (A3) The Galerkin-weighted residual integral equation (A4) is: 2 2 0 ( ) d T w kA Aq y d dy              (A4) The Weak form of the Galerkin-weighted residual integralequation (A5) is: 0 dw dT dT kA wAq d wkA dy dy dy            (A5) The finite element equation is: 0 1 0 1 0 0 0 ee n je e ei j i i j L heh hen je e ei j i i j L dd dT kA T dy Aq dy kA dy dy dy dd dT T kA dy Aq dy kA dy dy dy                                   (A6) In matrix form the finite element model is written as:      e e e e K T f Q     (A7) (2) The analytical solution are:     22 0 2 L o qL y y y y T y T T T k L L L L                 (A)  0 ( ) ( ) 1 2 2 L o dT y qLA y y kA Q y kA T T T dy L L L                (A9)
  • 15. International Journal of Engineering and Management Research e-ISSN: 2250-0758 | p-ISSN: 2394-6962 Volume- 9, Issue- 4 (August 2019) www.ijemr.net https://doi.org/10.31033/ijemr.9.4.16 116 This work is licensed under Creative Commons Attribution 4.0 International License. Appendix B Problem data Empirical values Observed parameters Symbols Quantity Unit Tube material - Aluminium Inlet temperature TL 150 o C Outlet temperature TO 80,30 o C Specific heat cp 4.187 kJ/kgK Thermal conductivity k 0.66 W/mK Density ρ 1000 kg/m3 Dynamic viscosity μ 1.793 x 10-3 kg/ms Finite element analysis parameters Observed parameters Symbols Quantity Unit Specified pressure at tube py 0.018 N/m2 Specified pressure at hose px 0.23 N/m2 Inlet diameter of tube D1 10 Mm Outlet diameter of tube D2 11.25 Mm Tube thickness S 0.0625 Mm Element length, tube hy 0.5 Mm Element length, hose hx 0.005 Mm