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5. Unit 1 Gurgaon Facilities

7. Injection Molding Shop : Brahma Auto, Gurgaon
Total 16 Molding machines, All CNC imported machines from Cincinati, MultiPlas, Toshiba, JIT
12 Horizontal Machines : 30 - 180 T and 4 vertical Machines 50-80 Tons

9. Machining and Turning Dept.: Brahma Auto, Gurgaon
Spindles and Shafts used in Jar Assembly are manufactured inhouse

11. Metal Stamping Dept.: Brahma Auto, Gurgaon

13. CNC Tool Room.: Brahma Auto, Gurgaon
We manufacture molds and progressive tools inhouse for over 40 customers that includes, Motherson Sumi, Ford,
Hero Motocorp, Philips India, Khaitan, Racold, Also, prototyping is done for JMG couplers and Seives for Philips and
Preethi Chennai.
CNC Wirecut EDM Machine , Make : Makino, Japan
Model : SP - 43
CNC Wirecut EDM Machine , Make : Makino, Japan
Model : EU 64
ZNC EDM Machines from Electronica All Conventional Tool Room Machines

15. Unit 2 Haridwar, Facilities
Jar Assembly and Jar Pot Manufacturing Setup.

16. Jar Assembly
Brahma Unit-2 Haridwar
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17. IQC
100% Jar Inspection is done before using it online. All other material is checked as per the sampling plan

18. FIFO Storage System

19. FIFO Racks
3 Level Storage system with rollers, Capable to store 550 Bins.

20. Pallet Storage System

21. Pallet Storage System
2 Level Pallet Storage system, Capable to store 900 Jumbo Bins.

22. Material Lift

23. Assembly line on the 1st
Floor
Final
Goods
Store
LIFT
1) Material is brough in the assembly area through lift.
2) Capacity of 4 conveyors, 3 already installed and a 72 ft master conveyor to carry the assembled
jars into cleaning and packaging area. Feeding can be done from 2 points shown in Green
A slide/Conveyor would transfer the material Directly in truck from the finished goods area.
EXIT
EXIT
Toilets
3 Packing Stations 8.55 Mts
(28 Ft.)
10 ft
15 ft
72 Ft.
20 Mts
10Mts
12 Ft.
25 Mts

24. Jar Assembly 1st Floor
3 Production Conveyors, Jar Assembly Area

25. Master Conveyor
72 Ft. Long Conveyor carries the jars from three assembly lines to cleaning and packing area

26. Jar Cleaning and Packing
Area
3 Cleaning and Packing Lines work online to pack the jars in corrugated PVC Boxes

27. Jars Developed By Brahma
27
0.5 L, 1 Lt. Lavender/HL 1646, 0.4 L Jars developed
Under Development
1.5 L Lavender, 1.5 L FB and 1 Lt. FB

28. Machine Layout Plan
for SS Pot
manufacturing
5 Mts.
Spinning 12m x 7 m = 84 Sq. Mts.
Side Trimming
4m x 7 m
= 28 Sq. M
Deep Draw 100 Tons 19 m x 5 m = 95 Sq. M : 1000 Sq ft.
Hydro
Phenumatic
Press
A)JarPotStorage
ForIn-process
material
10ftX26ft=260Sq.Ft
Tool Room
Breading Machines Bins Storage
for S
S Circles
2Mts.
2Mts.
1 m
24 Mts.
12 Mts.
BinsStorageforGaiantCrates
Spinning
4m x 7 m
= 28 Sq. M
BinsStorageforGaiantCrates
HydraulicPress10T
2x8M
Hydraulic
Press
30T
2x8M
Giant Crate Size : 2.65 x 1.86 ft. Ground area : 5 Sq. Ft. / Giant Crate.
Stacked one over the other : 2 crates input and 2 crates output : 4 Crates/Machine
Side Trimming
4m x 7 m
= 28 Sq. M
A) Jar Pot Storage
For In-process material
10 ft X 26 ft = 260 Sq. Ft
Area Required for 1 Crate = 5 Sq. Ft., Total Grounded Crates = 52,
Stakes 3 Total Crates : 156

29. Jar Pot Manufacturing
10 Hydraulic Deep Draw presses with IR safety guards Installed for Jar Pot Manufacturing

30. Hydraulic Presses Procured from PKAL
3 Presses : 100 T
30

31. 31
Hydraulic Spinning Machines

32. 32
Hydraulic Presses
10 T and 20 T presses : 3 Nos. Each

33. 33
O.4 L AND 0.5 L JARS ALREADY APPROVED BY PKAL
0.5 L JAR UNDER PILOT PRODUCTION
New plant has been setup for buffing and secondary operations of jar pot manufacturing in a plot area of 900 Sq. Mts.

34. Thank You