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Use of Calcium Carbonate
as a Drilling Fluid Additive
David Berg
June, 2013
Calcium Carbonate FAB Statement
• Features
 Limestone, marble
 Milled or screened
 Specific gravity (Rel. Density)
 Particle size distribution…particle packing
 Acid soluble
 Readily available
• Advantages
 Densifies drilling fluid
 Controls circulation loss
 Prevents formation damage
• Benefits
 Safe
 Cost effective
 Versatile
CaCO3…Where it’s Used?
Drilling Fluids Oilfield Cementing
Calcium
Carbonate
Weighting Agent Drill-in Fluid Lost Circulation Material Loss Circulation Material Acid Soluble Cements
X X X X X
CaCO3…How it’s Used?
• Sold to service cos., then formulated (or blended on-site)
• Packaged (50 lb - 3000 lb)
• Purchased at corporate level
• Small portion of drilling fluid cost
Drilling Fluids
Drilling Fluids
• Drilling fluid, aka “mud,” is added to the wellbore to
facilitate drilling:
 Suspend cuttings
 Control pressure
 Stabilize exposed rock
 Provide casing buoyancy
 Cool & lubricate
• Types:
 Water
 Oil
 Synthetic oil-based
• Cost:
 ~ 10% of the well drilling
Weighing Agent
• Used to increase density of drilling fluid:
 finely divided solid
 high specific gravity
• Fluid density required to:
 Maintain borehole stability
 Control formation pressures
 Prevent penetration of formation fluids
 Facilitate pulling dry pipe
• Calcium Carbonate:
 Can be removed during well completion,
minimizing formation damage
Weighting Agent
Mineral Sp Gr Mud Density
CaCO3 2.7 Low 12 lb/gal
Barite 4.1 High > 12 lb/gal
Shale Play Average
Depth, ft
Devonian 5,000
Marcellus 6,300
Barnett 8,000
Bakken 10,000
Woodford 11,500
Utica 13,000
Drill-in Fluids
• Reservoir drilling fluid aka “drill-in fluid”…
 Minimize formation damage when drilling into the “payzone”
 Calcium Carbonate added to:
o Form a “bridge” or “filter cake” over formation pores
o Prevent migration of particles into the reservoir
 Then remove with acid or chelant at a later stage
Calcium
Carbonate
Payzone
Source: M.I. Swaco
Lost Circulation Material (LCM)
• Added to drilling fluid to prevent loss of fluid due to
fractures in the formation
• OR as a “pill” treatment to seal fractures where significant
losses have already occurred
• Forms:
 Flake (mica)
 Granular (DE, Calcium Carbonate)
 Other (Gilsonite®)
 Chemical (polymer thickening agents)
• Calcium Carbonate builds a filter cake at the entrance of
the fracture to seal it up
Lost Circulation Material (LCM)
Oil Well Cement
Oil Well Cement
• Cementing a well- pumping cement into place in a wellbore
 Used to prepare for further drilling, production
or abandonment
• Lost circulation addressed via Calcium Carbonate
 Placement of a “pill” to seal the loss zones before
cementing OR
 Bridging/plugging agent into the cement slurry itself
Oil Well Cement
• Acid Soluble Cement (Shale Gas)
 Calcium Carbonate …component of cement
 After frac’ing, broken cement pieces plug casing holes
 Pump acid into casing to dissolve the cement (CaCO3) pieces
Thank you!
Photos courtesy of:
Imerys
Oilfieldair.com
Osha.gov
tungsten-spheres.com
Leancrew.com
Chesapeake Energy

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Oilfield Chemical ppt one-to-use v2

  • 1. Use of Calcium Carbonate as a Drilling Fluid Additive David Berg June, 2013
  • 2. Calcium Carbonate FAB Statement • Features  Limestone, marble  Milled or screened  Specific gravity (Rel. Density)  Particle size distribution…particle packing  Acid soluble  Readily available • Advantages  Densifies drilling fluid  Controls circulation loss  Prevents formation damage • Benefits  Safe  Cost effective  Versatile
  • 3. CaCO3…Where it’s Used? Drilling Fluids Oilfield Cementing Calcium Carbonate Weighting Agent Drill-in Fluid Lost Circulation Material Loss Circulation Material Acid Soluble Cements X X X X X
  • 4. CaCO3…How it’s Used? • Sold to service cos., then formulated (or blended on-site) • Packaged (50 lb - 3000 lb) • Purchased at corporate level • Small portion of drilling fluid cost
  • 6. Drilling Fluids • Drilling fluid, aka “mud,” is added to the wellbore to facilitate drilling:  Suspend cuttings  Control pressure  Stabilize exposed rock  Provide casing buoyancy  Cool & lubricate • Types:  Water  Oil  Synthetic oil-based • Cost:  ~ 10% of the well drilling
  • 7. Weighing Agent • Used to increase density of drilling fluid:  finely divided solid  high specific gravity • Fluid density required to:  Maintain borehole stability  Control formation pressures  Prevent penetration of formation fluids  Facilitate pulling dry pipe • Calcium Carbonate:  Can be removed during well completion, minimizing formation damage
  • 8. Weighting Agent Mineral Sp Gr Mud Density CaCO3 2.7 Low 12 lb/gal Barite 4.1 High > 12 lb/gal Shale Play Average Depth, ft Devonian 5,000 Marcellus 6,300 Barnett 8,000 Bakken 10,000 Woodford 11,500 Utica 13,000
  • 9. Drill-in Fluids • Reservoir drilling fluid aka “drill-in fluid”…  Minimize formation damage when drilling into the “payzone”  Calcium Carbonate added to: o Form a “bridge” or “filter cake” over formation pores o Prevent migration of particles into the reservoir  Then remove with acid or chelant at a later stage Calcium Carbonate Payzone
  • 11. Lost Circulation Material (LCM) • Added to drilling fluid to prevent loss of fluid due to fractures in the formation • OR as a “pill” treatment to seal fractures where significant losses have already occurred • Forms:  Flake (mica)  Granular (DE, Calcium Carbonate)  Other (Gilsonite®)  Chemical (polymer thickening agents) • Calcium Carbonate builds a filter cake at the entrance of the fracture to seal it up
  • 14. Oil Well Cement • Cementing a well- pumping cement into place in a wellbore  Used to prepare for further drilling, production or abandonment • Lost circulation addressed via Calcium Carbonate  Placement of a “pill” to seal the loss zones before cementing OR  Bridging/plugging agent into the cement slurry itself
  • 15. Oil Well Cement • Acid Soluble Cement (Shale Gas)  Calcium Carbonate …component of cement  After frac’ing, broken cement pieces plug casing holes  Pump acid into casing to dissolve the cement (CaCO3) pieces
  • 16. Thank you! Photos courtesy of: Imerys Oilfieldair.com Osha.gov tungsten-spheres.com Leancrew.com Chesapeake Energy