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   1	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
	
  
	
  
Davao	
  Oriental	
  Coconut	
  Husk	
  
Enterprise	
  Incorporation	
  (DOCHSEI)	
  
	
  
	
  
	
   	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Unlad	
  Kabayan	
  Migrant	
  Services	
  Foundation	
  
	
  
In	
  Partnership	
  With	
  
Kalumonan	
  Foundation	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   2	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
Table	
  of	
  Contents	
  
	
  
I.	
  Executive	
  Summary	
  	
  
	
  
1.1	
  Industry	
  Analysis	
  
	
   1.1.1	
  Global	
  Coir	
  Industry	
  
	
   1.1.2	
  Philippine	
  Coir	
  Industry	
  
	
  
1.2	
  Research	
  Methodology	
  and	
  Limitations	
  
1.2.1	
  Limitations	
  of	
  the	
  Study	
  
	
  
II.	
  Production	
  Plan	
  	
  
	
  
2.1	
  The	
  Products	
  
	
  
2.2	
  Production	
  
2.2.1	
  Husk	
  Requirements/Supply	
  
2.2.2	
  Coir	
  Processing	
  
2.2.3	
  Charcoal	
  Briquettes	
  
2.2.4	
  Woven	
  Mat	
  
	
   2.2.5	
  Scouring	
  Pad	
  
	
  
III.	
  Financial	
  Analysis	
  
	
  
3.1	
  Summary	
  of	
  Assumptions	
  
	
   3.1.1	
  Raw	
  Material	
  Requirement	
  
	
   3.1.2	
  Sales	
  and	
  Marketing	
  
	
  
IV.	
  Competitive	
  Analysis	
  
	
  
4.1	
  Key	
  Players	
  
	
   4.1.1.	
  Charcoal	
  Briquettes	
  
	
   4.1.2	
  Woven	
  Mat	
  
	
   4.1.3	
  Scouring	
  Pad	
  
	
   	
  
4.2	
  Pricing	
  
4.3	
  Performance	
  
	
  
V.	
  Marketing	
  Plan	
  
	
  
5.1	
  Marketing	
  Coverage	
  	
  
5.2	
  Pricing	
  
5.3	
  Distribution	
  
	
  
VI.	
  Impact	
  Analysis	
  
	
  
 
	
  
	
   3	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
6.1	
  Value-­‐Added	
  Products	
  
6.2	
  Socio-­‐Economic	
  Integration	
  
6.3	
  Environmental	
  Protection	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   4	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
1.0	
  Executive	
  Summary	
  
	
  
Company	
  Name:	
  	
   Davao	
  Oriental	
  Coconut	
  Husk	
  Enterprise	
  
Incorporation	
  (DOCHSEI)	
  
	
  
Location:	
  	
   	
   Barangay	
  Bato-­‐Bato,	
  San	
  Isidro,	
  Davao	
  Oriental	
  
	
  
Product	
  Line:	
  	
   Coir	
  Fiber	
  (Geotextiles,	
  Woven	
  Mats,	
  Scouring	
  Pads)	
  
and	
  Peat	
  (Charcoal	
  Briquettes,	
  Bio-­‐Organic	
  
Fertilizer)	
  	
  
	
  
Davao	
  Oriental	
  Coconut	
  Husk	
  Social	
  Enterprise	
  Incorporation	
  (DOCHSEI)	
  was	
  
created	
  in	
  2004	
  as	
  a	
  business	
  incubation	
  project	
  of	
  Unlad	
  Kabayan	
  Migrant	
  Services	
  
Foundation.	
  After	
  more	
  than	
  ten	
  years	
  in	
  production,	
  DOCHSEI	
  has	
  become	
  one	
  of	
  
the	
  key	
  players	
  in	
  the	
  re-­‐emerging	
  “sunrise”	
  coconut	
  coir	
  industry	
  of	
  the	
  Philippines.	
  
	
  
Its	
  creation	
  serves	
  the	
  following	
  purposes:	
  
(1)	
  To	
  provide	
  sustainable	
  livelihoods	
  and	
  additional	
  income	
  to	
  coconut	
  
farmers	
  and	
  residents	
  of	
  Davao	
  Oriental.	
  
(2)	
  To	
  help	
  mainstream	
  the	
  use	
  of	
  coconut	
  coir	
  as	
  a	
  financially	
  and	
  
ecologically	
  cost	
  effective	
  substitute	
  for	
  synthetic	
  products.	
  
(3)	
  To	
  encourage	
  the	
  entrepreneurial	
  capacity	
  of	
  coconut	
  farming	
  
communities	
  by	
  contributing	
  to	
  young	
  but	
  ever	
  growing	
  coir	
  industry	
  in	
  the	
  
Philippines.	
  	
  
	
  
DOCHEI	
  is	
  strategically	
  based	
  in	
  Davao	
  Oriental,	
  the	
  3rd	
  ranking	
  coconut	
  producing	
  
province,	
  with	
  an	
  annual	
  production	
  of	
  1,046,223.72	
  metric	
  tons.	
  It	
  produces	
  an	
  
average	
  of	
  one	
  billion	
  nuts	
  annually,	
  covering	
  a	
  total	
  crop	
  area	
  of	
  156,837	
  hectares.	
  	
  
	
  
Table	
  1:	
  Top	
  10	
  Coconut	
  Producing	
  Provinces	
  
Province	
   Production	
  (MT)	
  
Quezon	
   1,114,760.53	
  
Davao	
  Oriental	
   1,046,223.72	
  
Davao	
  del	
  Sur	
   837,687.04	
  
Leyte	
   680,139.83	
  
Zamboanga	
  del	
  Norte	
   599,248.82	
  
Lanao	
  del	
  Norte	
   566,848.00	
  
Zamboanga	
  del	
  Sur	
   554,971.66	
  
Misamis	
  Occidental	
   546,441.00	
  
Maguindanao	
   541,040.90	
  
Misamis	
  Oriental	
   484,950.00	
  
Source:	
  Bureau	
  of	
  Agricultural	
  Statistics	
  
	
  
 
	
  
	
   5	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
1.1	
  Industry	
  Analysis	
  
	
  
While	
  the	
  coconut	
  tree	
  and	
  fruit	
  has	
  been	
  globally	
  praised	
  for	
  its	
  variety	
  of	
  products	
  
and	
  the	
  usability	
  of	
  all	
  its	
  components,	
  the	
  coconut	
  husk,	
  also	
  known	
  as	
  coir,	
  has	
  yet	
  
to	
  be	
  globally	
  recognized	
  for	
  its	
  use	
  in	
  variety	
  of	
  uses	
  agriculture,	
  environmental	
  
rehabilitation,	
  handy	
  crafts,	
  and	
  so	
  forth.	
  Coir	
  is	
  a	
  natural	
  fiber	
  that	
  is	
  extracted	
  from	
  
the	
  coconut	
  husk	
  (bunot	
  in	
  tagalog).	
  Its	
  high	
  level	
  of	
  lignan	
  makes	
  it	
  stronger	
  but	
  
less	
  flexible	
  than	
  cotton.	
  It	
  has	
  good	
  resistance	
  to	
  microbial	
  action	
  and	
  salt-­‐water	
  
damage	
  and	
  needs	
  no	
  chemical	
  treatment.	
  
	
  
1.1.1	
  Global	
  Coir	
  Industry	
  
	
  
The	
  coconut	
  thrives	
  in	
  tropical	
  countries	
  where	
  rainfall	
  and	
  sunshine	
  are	
  plenty	
  and	
  
serves	
  as	
  a	
  major	
  source	
  of	
  income	
  for	
  these	
  areas.	
  Coir	
  products	
  include,	
  but	
  are	
  
not	
  limited	
  to,	
  upholstery	
  padding,	
  rope,	
  twine,	
  fishing	
  nets,	
  geotextiles,	
  brushes,	
  
mats,	
  rugs,	
  planting	
  pots,	
  growing	
  medium	
  and	
  more.	
  Globally,	
  around	
  650,000	
  tons	
  
of	
  coir	
  is	
  produced	
  annually.	
  India	
  and	
  Sri	
  Lanka	
  remain	
  to	
  be	
  the	
  greatest	
  
contributors	
  and	
  the	
  Philippines	
  frequently	
  ranks	
  at	
  second	
  or	
  third.	
  India	
  and	
  Sri	
  
Lanka	
  are	
  also	
  the	
  main	
  exporters,	
  followed	
  by	
  Thailand,	
  Indonesia,	
  Malaysia,	
  
Vietnam,	
  and	
  the	
  Philippines.	
  	
  
	
  
Table	
  2:	
  The	
  Top	
  5	
  Coconut	
  Producing	
  Countries	
  	
  	
  
Country	
   Coconut	
  Production	
  (MT)	
   %	
  of	
  World	
  Total	
  
Indonesia	
   18,000,000	
   30.00%	
  
Philippines	
   15,862,386	
   26.4$	
  
India	
   10,560,000	
   17.00%	
  
Brazil	
   2,888,532	
   4.80%	
  
Sri	
  Lanka	
   2,000,000	
   3.30%	
  
Sources:	
  	
  FAOSTAT	
  data,	
  2014	
  (last	
  accessed	
  by	
  Top	
  5	
  of	
  Anything:	
  January	
  2014	
  
	
  
1.1.2	
  Philippine	
  Coir	
  Industry	
  
	
  
The	
  Philippines	
  is	
  one	
  of	
  the	
  top	
  producers	
  of	
  coconuts.	
  There	
  are	
  3.55	
  million	
  
hectares	
  of	
  coconut	
  trees,	
  encompassing	
  26%	
  of	
  total	
  agricultural	
  land	
  in	
  68	
  out	
  of	
  
the	
  81	
  provinces.	
  	
  These	
  388	
  Million	
  bearing	
  trees	
  produce,	
  on	
  average,	
  15.344	
  
billion	
  nuts	
  per	
  year	
  with	
  43	
  nuts1	
  per	
  tree.	
  	
  
	
  
Coconut	
  plantations	
  are	
  found	
  in	
  Luzon	
  (23.0%),	
  Visayas	
  (17.4%)	
  and	
  Mindanao	
  
(59.6%).	
  In	
  the	
  Philippines,	
  Davao	
  Region	
  is	
  the	
  leading	
  producer	
  of	
  coconut,	
  
wherein	
  Davao	
  Oriental	
  takes	
  the	
  lead,	
  contributing	
  40	
  percent	
  in	
  volume	
  and	
  
production	
  or	
  2	
  metric	
  tons	
  in	
  20121.	
  	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
1	
  This	
  value	
  is	
  expected	
  to	
  drop	
  due	
  to	
  the	
  recent	
  damage	
  by	
  Typhoon	
  Pablo	
  
 
	
  
	
   6	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
The	
  coconut	
  industry	
  provides	
  an	
  annual	
  average	
  of	
  5.97%	
  contribution	
  to	
  the	
  GVA	
  
and	
  1.14%	
  to	
  the	
  GNP.	
  The	
  coconut	
  industry	
  is	
  an	
  important	
  source	
  of	
  employment	
  
and	
  additional	
  income	
  for	
  many	
  farmers	
  in	
  rural	
  communities.	
  The	
  main	
  product	
  of	
  
export	
  remains	
  to	
  be	
  copra	
  and	
  desiccated	
  coconut	
  while	
  the	
  left	
  over	
  husk	
  is	
  used	
  
for	
  household	
  fuel/copra	
  production	
  (60%)	
  or	
  simply	
  discarded	
  in	
  fields	
  (40%)	
  as	
  
waste.	
  
	
  
1.2	
  Research	
  Methodology	
  and	
  Limitations	
  
	
  
Research	
  on	
  the	
  various	
  products	
  of	
  coconut	
  coir	
  fiber	
  and	
  pithe	
  was	
  primarily	
  
conducted	
  online.	
  Information	
  on	
  the	
  global	
  and	
  local	
  coir	
  industry	
  was	
  collected	
  
from	
  online	
  sources,	
  books,	
  and	
  an	
  interview	
  with	
  a	
  Philippine	
  Coconut	
  Authority	
  
(PCA)	
  employee,	
  Jeremias	
  Palawan.	
  
	
  
Danielle	
  Peterson	
  and	
  Ronald	
  Dura	
  conducted	
  hands-­‐on	
  research	
  and	
  development	
  
on	
  site	
  at	
  DOCHSEI.	
  The	
  initial	
  value	
  added	
  products	
  were	
  conceived	
  through	
  brain	
  
storming	
  sessions	
  and	
  the	
  final	
  products	
  that	
  met	
  expectations	
  after	
  prototyping	
  
were	
  the	
  pithe	
  charcoal	
  briquettes,	
  woven	
  mat,	
  and	
  scouring	
  pad.	
  All	
  materials	
  used	
  
in	
  experimentation	
  were	
  found	
  on	
  the	
  plant	
  or	
  in	
  local	
  marketplaces	
  within	
  Davao	
  
Oriental.	
  
	
  
1.2.1	
  Limitations	
  
	
  
There	
  was	
  no	
  available	
  funding	
  for	
  research	
  and	
  development.	
  Therefore,	
  all	
  
materials	
  used	
  were	
  either	
  fabricated	
  on	
  site	
  or	
  purchased	
  with	
  our	
  own	
  money.	
  
Due	
  to	
  the	
  short	
  amount	
  of	
  time,	
  these	
  products	
  have	
  not	
  yet	
  been	
  tested	
  for	
  legal	
  
standards	
  or	
  reached	
  final	
  stage	
  or	
  marketable	
  status.	
  Therefore,	
  the	
  products	
  
mentioned	
  in	
  this	
  case	
  study	
  shall	
  be	
  presented	
  in	
  their	
  current	
  status	
  and	
  will	
  
continue	
  to	
  be	
  tested	
  and	
  finalized	
  in	
  the	
  future.	
  	
  	
  
	
  
Although	
  DOCHSEI	
  products	
  include	
  geotextiles,	
  baling	
  fiber,	
  and	
  raw	
  pithe,	
  for	
  the	
  
purpose	
  of	
  this	
  business	
  plan,	
  only	
  the	
  value-­‐added	
  products	
  (briquettes,	
  mats,	
  
scouring	
  pads)	
  shall	
  be	
  discussed.	
  	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   7	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
2.0	
  Production	
  Plan	
  
	
  
2.1	
  The	
  Products	
  	
  
	
  
In	
  order	
  to	
  increase	
  the	
  variety	
  of	
  products	
  and	
  lessen	
  the	
  financial	
  impact	
  of	
  
potential	
  changes	
  in	
  the	
  market	
  or	
  threats	
  from	
  equipment	
  issues,	
  DOCHSEI	
  shall	
  
diversify	
  its	
  product	
  line	
  to	
  include	
  charcoal	
  briquettes,	
  woven	
  mats,	
  and	
  
scouring	
  pads	
  in	
  the	
  near	
  future.	
  	
  
	
  
1)	
  Charcoal	
  Briquettes	
  
	
  
Coir	
  dust,	
  a	
  by-­‐product	
  of	
  fiber	
  extraction,	
  is	
  traditionally	
  used	
  as	
  a	
  soil	
  
medium	
  or	
  base	
  ingredient	
  in	
  bio-­‐organic	
  fertilizer	
  (BOF).	
  Experimentation	
  
has	
  shown	
  that	
  coir	
  dust	
  can	
  also	
  be	
  cooked	
  into	
  charcoal,	
  mixed	
  with	
  water,	
  
a	
  binding	
  agent	
  such	
  as	
  cassava	
  flour,	
  and	
  molded	
  into	
  briquettes	
  for	
  use	
  in	
  
cooking	
  fuel	
  or	
  as	
  a	
  household	
  energy	
  source.	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Coir	
  briquettes	
  serve	
  as	
  a	
  better	
  replacement	
  for	
  wooden	
  charcoal	
  for	
  they	
  
are	
  made	
  from	
  the	
  renewable	
  resource	
  coir,	
  which	
  helps	
  to	
  lessen	
  the	
  
environmental	
  impact	
  of	
  cutting	
  down	
  trees	
  for	
  charcoal	
  production.	
  	
  
	
  
2)	
  Woven	
  Mats/Rugs	
  
	
  
After	
  twining	
  coir	
  fibers	
  into	
  ropes,	
  they	
  can	
  be	
  hand	
  woven	
  into	
  mats	
  and	
  
rugs	
  of	
  beautiful	
  designs.	
  The	
  fibers	
  can	
  be	
  bleached	
  or	
  dyed	
  to	
  create	
  unique	
  
and	
  personal	
  color	
  combinations.	
  Mold	
  and	
  mildew	
  resistant,	
  durable	
  and	
  
long	
  lasting,	
  these	
  mats	
  are	
  a	
  lovely	
  addition	
  to	
  any	
  household	
  to	
  create	
  a	
  
laid-­‐back,	
  tropical	
  feeling.	
  
	
  
	
  
	
  
	
  
	
  
	
  
3)	
  Scouring	
  Pads	
  
	
  
 
	
  
	
   8	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
Coir	
  fibers	
  are	
  the	
  perfect	
  material	
  for	
  scouring	
  pads	
  as	
  its	
  stiff	
  yet	
  flexible	
  
texture	
  is	
  tough	
  on	
  grease	
  and	
  stains.	
  	
  Following	
  the	
  twining	
  process,	
  coir	
  
twine	
  is	
  encased	
  in	
  nylon	
  netting	
  to	
  maintain	
  shape	
  and	
  form.	
  	
  
	
  
	
  
	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
A	
  truly	
  “green”	
  product,	
  the	
  coir	
  twine	
  can	
  either	
  be	
  disposed	
  in	
  
biodegradable	
  trash	
  or	
  used	
  in	
  mulch	
  for	
  soil	
  mediums	
  once	
  the	
  scouring	
  pad	
  
has	
  been	
  fully	
  used.	
  	
  
	
  
2.2	
  Production	
  	
  
	
  
2.2.1	
  Husk	
  Requirements/Supply	
  
	
  
DOCHSEI	
  operates	
  on	
  2	
  shifts,	
  morning	
  (7am-­‐4pm)	
  and	
  overnight	
  (7pm-­‐6am),	
  each	
  
requiring	
  an	
  approximate	
  18,000	
  husks	
  minimum	
  to	
  maintain	
  continuous	
  
production	
  and	
  meet	
  scheduled	
  deadlines	
  of	
  delivery.	
  	
  
	
  
These	
  husks	
  are	
  obtained	
  from	
  several	
  multi-­‐cabs	
  (960	
  husks/trip)	
  and	
  one	
  elf	
  
truck	
  (3600	
  husks/trip).	
  Sources	
  of	
  coconut	
  husks	
  include	
  the	
  39	
  barangays	
  within	
  
the	
  municipalities	
  of	
  San	
  Isidro,	
  Lupon,	
  Banay	
  Banay,	
  Mati	
  and	
  Governor	
  Generoso.	
  	
  
	
  
2.2.2	
  Coir	
  Processing	
  
	
  
A	
  decorticating	
  machine	
  uses	
  revolving	
  blades	
  to	
  crush	
  and	
  separate	
  raw	
  coconut	
  
husks.	
  The	
  decorticating	
  process	
  of	
  coir	
  results	
  in	
  raw	
  fiber	
  and	
  pithe,	
  a	
  dust	
  like	
  by-­‐
product.	
  From	
  raw	
  materials,	
  the	
  fiber	
  and	
  pithe	
  can	
  then	
  be	
  sold	
  as	
  bale	
  fiber	
  and	
  
raw	
  peat	
  or	
  further	
  processed	
  into	
  geo-­‐nets,	
  mats,	
  charcoal	
  briquettes	
  and	
  scouring	
  
pads.	
  
	
  
	
  
 
	
  
	
   9	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
	
  
	
  
2.2.3	
  Charcoal	
  Briquettes	
  
	
  
Materials	
  (As	
  suggested	
  by	
  Villar	
  Foundation):	
  
	
  	
  	
  	
   2	
  Kilos	
  Dried	
  Coir	
  Pithe	
  
	
   	
   800	
  Grams	
  Cassava	
  Starch	
  
	
   	
   2	
  Liters	
  Warm	
  Water	
  	
  
	
  
Directions:	
  
ü Fill	
  empty	
  paint	
  can	
  with	
  dried	
  pithe	
  and	
  seal	
  tightly.	
  	
  	
  
ü Cook	
  on	
  flame	
  until	
  pithe	
  is	
  evenly	
  blackened	
  and	
  completely	
  
carbonized.	
  	
  	
  
ü Mix	
  pithe	
  charcoal,	
  cassava	
  starch	
  and	
  warm	
  water	
  together	
  until	
  
consistency	
  is	
  slightly	
  moist	
  and	
  sticky.	
  	
  
ü Mold	
  briquettes	
  into	
  disks	
  of	
  the	
  following	
  dimensions:	
  
o Length:	
  2.6	
  cm	
  
o Inner	
  circle:	
  1.0cm	
  	
  
o Outer	
  circle:	
  4.0cm	
  
ü Lie	
  briquettes	
  out	
  beneath	
  the	
  sun	
  for	
  approximately	
  48	
  hours	
  or	
  
until	
  briquettes	
  are	
  completely	
  dry.	
  
	
  
	
  
	
  
Husk	
  
Supply	
  
Husk	
  
Hauling	
  
Soaking	
  
Decortication/
Screening	
  	
  
Fiber	
  
Twining	
  
Geo	
  
Net	
   Mats	
  
Scouring	
  
Pad	
  	
  
Drying	
  
Baling	
  and	
  
Bundling	
  	
  
Bale	
  
Fiber	
  
Pith	
  
Raw	
  
Peat	
  
Cooking	
  
Charcoal	
  
Briquette	
  
 
	
  
	
   10	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Results	
  and	
  Observations:	
  
	
  
The	
  percent	
  of	
  pithe,	
  coconut	
  shell,	
  cassava	
  starch	
  as	
  well	
  as	
  the	
  warmth	
  
of	
  the	
  water	
  influences	
  the	
  consistency	
  and	
  moisture	
  of	
  the	
  briquettes.	
  
	
  
Trial	
  1	
  
Ingredients:	
  100%	
  Pithe,	
  Cold	
  Water	
  
Consistency	
  –	
  Very	
  watery	
  
	
  
Trial	
  2	
  (Most	
  Successful)	
  
Ingredients:	
  100%	
  Pithe,	
  Hot	
  Water	
  
Consistency	
  –	
  Moist,	
  Very	
  Bouncy	
  	
  
	
   	
  
Trial	
  3	
  	
  
Ingredients:	
  60%	
  Pithe	
  40%	
  Coconut	
  Shell	
  Charcoal,	
  Warm	
  Water	
  	
  
Consistency	
  –	
  Slightly	
  Moist,	
  Slightly	
  Bouncy	
  
	
  
Adding	
  coconut	
  shell	
  charcoal	
  increased	
  the	
  heat	
  of	
  the	
  briquettes.	
  
However,	
  since	
  DOCHSEI	
  only	
  utilizes	
  coconut	
  husks,	
  purchasing	
  
coconut	
  shell	
  will	
  further	
  increase	
  the	
  cost	
  of	
  production	
  and	
  market	
  
price.	
  
	
  
2.2.4	
  Woven	
  Mat	
  
	
  
Materials:	
  	
   36	
  Meters	
  Twine	
  
	
   	
   Molder	
  (For	
  Shaping)	
  
	
  
Optional:	
  
Softening	
  –	
  Enzymes	
  and	
  chemicals	
  can	
  be	
  used	
  to	
  soften	
  the	
  naturally	
  
coarse	
  coir	
  fiber.	
  Specific	
  microorganisms	
  degrade	
  the	
  lignin	
  that	
  
gives	
  coir	
  fibers	
  its	
  hard	
  texture.	
  
	
  
Bleaching	
  and	
  Dying	
  –	
  To	
  lighten	
  the	
  appearance	
  of	
  the	
  fibers,	
  they	
  
can	
  be	
  bleached	
  with	
  hydrogen	
  peroxide,	
  peracetic	
  acid,	
  or	
  bio-­‐
bleaching	
  microbial	
  enzymes.	
  Traditional	
  dyes	
  and	
  dying	
  techniques	
  
can	
  be	
  used	
  to	
  give	
  the	
  mats	
  unique	
  color	
  combinations	
  and	
  patterns.	
  
 
	
  
	
   11	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
Directions:	
  	
  
ü Gather	
  4	
  strands	
  of	
  twine	
  side	
  by	
  side.	
  
ü Guide	
  the	
  strands	
  of	
  twine	
  through	
  the	
  molders	
  directional	
  flow	
  to	
  
recreate	
  woven	
  mat	
  design.	
  
ü Bind	
  both	
  ends	
  together	
  with	
  latex.	
  	
  
ü Use	
  the	
  blowtorch	
  to	
  singe	
  off	
  any	
  stray	
  hairs	
  
	
  
	
  
Results	
  and	
  Observations:	
  
The	
  woven	
  mat	
  design	
  was	
  recreated	
  perfectly	
  but	
  further	
  prototypes	
  
would	
  improve	
  by	
  increasing	
  the	
  number	
  of	
  ropes	
  used,	
  torching	
  stray	
  
fibers,	
  and	
  perfecting	
  the	
  size	
  and	
  peg	
  design	
  of	
  the	
  molder.	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
2.2.5	
  Scouring	
  Pad	
  
	
  
Materials:	
  	
   Twine	
  
	
   	
  	
  	
  	
  	
  	
  	
  	
   Poly	
  mesh	
  bag	
  
	
  
Directions:	
  	
  
ü Twist	
  2-­‐3	
  cords	
  of	
  coir	
  twine	
  together.	
  
ü Stuff	
  into	
  poly	
  mesh	
  bag.	
  
ü Seal	
  shut	
  with	
  needle	
  and	
  thread.	
  
	
  
Results	
  and	
  Observations:	
  
The	
  scouring	
  pad	
  fibers	
  were	
  effective	
  at	
  removing	
  tough	
  stains	
  on	
  a	
  
variety	
  of	
  surfaces	
  such	
  as	
  plates	
  and	
  table	
  tops.	
  The	
  twine	
  does	
  not	
  
lather	
  as	
  much	
  as	
  competitor	
  sponges	
  but	
  is	
  more	
  durable	
  and	
  longer	
  
lasting.	
  Further	
  prototypes	
  would	
  improve	
  if	
  a	
  non-­‐toxic	
  
biodegradable	
  binder	
  is	
  discovered	
  so	
  that	
  the	
  poly	
  mesh	
  bag	
  
wouldn’t	
  be	
  needed.	
  
	
  
	
  
	
  
 
	
  
	
   12	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
3.0	
  Financial	
  Analysis	
  
	
  
3.1	
  Summary	
  of	
  Assumptions	
  	
  
	
  
3.1.1	
  Raw	
  Material	
  Requirement	
  (Example)	
  
The	
  raw	
  material	
  requirement	
  for	
  one	
  shift	
  at	
  DOCHSEI	
  is	
  18,000	
  husks.	
  	
  
	
  
MONTHLY PRODUCTION - JUNE 2014
HUSK HAULING DECORTICATION
DATE # OF LOADS # OF HUSKS
Husk Fiber Dust
Processed Produced Produced
16 24 32,064 16,200 1,800
N.S.
17 4 6,374
N.S.
18
N.S.
19 12 17,040 14,400 1,600
N.S.
20 20 26,006 14,625 1,625
N.S.
21 13,275 1,475
N.S.
22 13,725 1,525
N.S.
23 14 20,126
N.S.
24 8 16,648 14,850 1,650
N.S.
25
N.S.
26 26 38,210
N.S.
27 23 31,758
N.S.
28 6 5,640
N.S.
29
N.S.
30
N.S.
31
N.S.
TOTAL 137 193,866 87,075 9,675 -
Prepared by: ELIZA C. BUENVIAJE
	
  
	
  
 
	
  
	
   13	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
	
  
3.1.2	
  Sales	
  and	
  Marketing	
  
	
  
	
   a.	
  Charcoal	
  Briquettes	
  
o Selling	
  price	
  is	
  P10.50	
  
o Target	
  markets	
  for	
  the	
  briquettes	
  are	
  the	
  restaurants,	
  households,	
  
and	
  mountaineering	
  stores.	
  
	
  
	
   b.	
  Woven	
  Mat	
  
o Selling	
  price	
  is	
  P55	
  
o Target	
  markets	
  for	
  the	
  rugs	
  are	
  the	
  traders,	
  retailers,	
  schools	
  and	
  
households.	
  
	
   	
   	
  
	
   c.	
  Scouring	
  Pad	
  
o Selling	
  price	
  is	
  To	
  Be	
  Determined	
  (TBD)	
  
o Target	
  markets	
  for	
  scouring	
  pads	
  are	
  restaurants,	
  supermarkets	
  
and	
  households.	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   14	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
4.0	
  Competitive	
  Analysis	
  
4.1	
  Key	
  Players	
  
	
  
4.1.1.	
  Charcoal	
  Briquettes	
  
The	
  main	
  cooking	
  fuels	
  used	
  in	
  the	
  Philippines	
  include	
  agricultural	
  residues,	
  fuel-­‐
wood,	
  charcoal,	
  Liquefied	
  Petroleum	
  Gas	
  (LPG)	
  and	
  kerosene.	
  The	
  rural	
  poor	
  use	
  the	
  
least	
  amount	
  of	
  charcoal	
  because	
  it	
  is	
  more	
  expensive	
  and	
  they	
  less	
  frequently	
  cook	
  
fresh	
  fish	
  and	
  chicken.	
  Rural	
  charcoal	
  consumption	
  is	
  about	
  half	
  that	
  found	
  in	
  urban	
  
areas.	
  	
  
	
  
Pithe	
  briquettes	
  are	
  not	
  heavily	
  used	
  in	
  the	
  Philippines,	
  the	
  two	
  available	
  products	
  
locally	
  found	
  being	
  from	
  Villar	
  Foundation	
  and	
  Subastans.	
  an	
  agricultural	
  goods	
  
supplier.	
  The	
  main	
  competitor	
  of	
  coir	
  charcoal	
  briquettes	
  would	
  be	
  traditional	
  wood	
  
charcoal	
  that	
  is	
  easily	
  found	
  in	
  wet	
  markets	
  or	
  supermarkets.	
  	
  
	
  
4.1.2	
  Woven	
  Mats	
  
	
  
The	
  local	
  market	
  for	
  coir	
  woven	
  mats	
  is	
  not	
  yet	
  well	
  developed.	
  Coir	
  woven	
  mats,	
  if	
  
ever	
  found	
  in	
  a	
  household,	
  would	
  most	
  likely	
  be	
  from	
  international	
  sellers.	
  The	
  low	
  
income	
  and	
  rural	
  poor	
  are	
  less	
  likely	
  than	
  to	
  middle	
  to	
  upper	
  class	
  to	
  import	
  coir	
  
mats	
  of	
  higher	
  quality	
  from	
  abroad	
  as	
  it	
  is	
  not	
  a	
  necessity	
  and	
  can	
  be	
  quite	
  
expensive.	
  	
  
	
  
The	
  choice	
  of	
  the	
  competitor	
  doormat’s	
  material	
  is	
  a	
  matter	
  of	
  performance	
  and	
  
design	
  preference.	
  	
  Doormats	
  are	
  usually	
  made	
  from	
  tough,	
  long-­‐lasting	
  material	
  
such	
  as	
  coir,	
  palmyra	
  (palm)	
  fibres	
  and	
  stalks,	
  nylon,	
  rubber,	
  cloth,	
  or	
  aluminum	
  and	
  
other	
  metals.	
  
	
  
4.1.3	
  Scouring	
  Pads	
  
	
  
Scouring	
  pads	
  are	
  typically	
  made	
  from	
  metal	
  or	
  plastic	
  mesh	
  to	
  obtain	
  abrasive	
  
qualities	
  for	
  scrubbing	
  and	
  residue	
  removal.	
  Coir	
  scouring	
  pads,	
  alternatively,	
  are	
  all	
  
made	
  from	
  material	
  that	
  is	
  natural	
  and	
  biodegradable.	
  Filipino	
  households	
  typically	
  
use	
  regular	
  sponges	
  for	
  their	
  dishwashing	
  needs	
  with	
  the	
  patola	
  loofah	
  as	
  a	
  locally	
  
used,	
  all	
  natural	
  scrub	
  comparable	
  to	
  the	
  coir	
  scouring	
  pad.	
  	
  
	
  
The	
  major	
  suppliers	
  of	
  coir	
  scouring	
  pads	
  are	
  international	
  producers	
  from	
  
countries	
  like	
  India	
  or	
  the	
  United	
  States	
  such	
  as	
  Coco-­‐Clean	
  and	
  Safix.	
  Other	
  “Green”	
  
products,	
  although	
  not	
  made	
  from	
  coir,	
  are	
  made	
  from	
  all	
  natural	
  materials	
  such	
  as	
  
cellulose	
  are	
  found	
  in	
  brands	
  such	
  as	
  Mr.	
  Clean	
  or	
  Scotch	
  Brite.	
  	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   15	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
4.2	
  Competitor	
  Pricing	
  
	
  
PRODUCT	
  PRICE	
  COMPARISON	
  	
  
Product	
   Brand	
   Price	
   Weight/Count	
  
Charcoal	
  
	
  	
   DOCHSEI	
   10.50	
   10	
  pieces	
  
	
  	
   Villar	
   P12-­‐13	
   12	
  pieces	
  
	
   Traditional	
  Wood	
   P20	
   5	
  small	
  bags	
  
Woven	
  Mat	
  
	
  	
   DOCHSEI	
   P55	
   36	
  meters	
  	
  
	
  	
   Abbot	
   $48.69	
   22	
  x	
  33	
  in	
  
	
  	
   India	
   $25	
   30	
  x	
  18	
  in	
  
Scouring	
  Pad	
  
	
  	
   DOCHSEI	
   TBD	
   TBD	
  
	
  	
   Scotch	
  Brite	
   37.50	
   -­‐	
  
	
  	
   Cleans	
  Up	
  	
   18.75	
   -­‐	
  
	
  
4.3	
  Performance	
  
	
  
a)	
  Coir	
  Charcoal	
  Briquettes	
  	
  
	
  
DOCHSEI	
  briquettes	
  were	
  compared	
  to	
  and	
  tested	
  against	
  Villar	
  Foundation	
  
and	
  Subastan’s	
  coir	
  charcoal.	
  Villar	
  foundation’s	
  ratio	
  of	
  ingredients	
  made	
  it	
  a	
  
long	
  lasting	
  heat	
  source.	
  Subastan	
  charcoal	
  took	
  about	
  fifteen	
  pieces	
  to	
  cook	
  
one	
  kilo	
  of	
  rice	
  in	
  an	
  hour.	
  Smoke	
  was	
  ashy,	
  suggesting	
  mud	
  as	
  the	
  binding	
  
material	
  
	
  
Early	
  stages	
  of	
  the	
  DOCHSEI	
  charcoal	
  briquettes	
  we’re	
  able	
  to	
  successfully	
  
cook	
  one	
  kilo	
  of	
  rice	
  in	
  one	
  hour	
  using	
  12-­‐15	
  pieces.	
  	
  Further	
  testing	
  will	
  
reveal	
  the	
  best	
  ratio	
  in	
  order	
  to	
  make	
  the	
  heating	
  capacity	
  of	
  DOCHSEI’s	
  
briquettes	
  comparable	
  or	
  better	
  than	
  competitors.	
  	
  
	
  
b)	
  Woven	
  Coir	
  Mat	
  
	
  
No	
  coir	
  mats	
  we’re	
  available	
  in	
  local	
  market	
  places	
  or	
  stores	
  and	
  therefore,	
  
were	
  unable	
  to	
  be	
  physically	
  compared.	
  However,	
  by	
  virtue	
  of	
  its	
  material	
  of	
  
coir	
  twine,	
  the	
  woven	
  coir	
  mat	
  is	
  durable	
  and	
  well	
  suited	
  for	
  high	
  traffic	
  
areas.	
  	
  	
  	
  
	
  
	
  
	
  
	
  
 
	
  
	
   16	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
c)	
  Scouring	
  Pad	
  
	
  
Due	
  to	
  time	
  constraints,	
  the	
  scouring	
  pad	
  was	
  not	
  physically	
  tested	
  against	
  
competitors.	
  Working	
  with	
  left	
  over	
  twine,	
  it	
  was	
  found	
  that	
  coir	
  fibers	
  are	
  
effective	
  at	
  cleaning	
  surfaces	
  from	
  stains,	
  dirt,	
  and	
  grease.	
  The	
  sponge	
  does	
  
not	
  lather	
  as	
  much	
  as	
  its	
  competitor	
  sponges	
  but	
  is	
  as	
  effective,	
  if	
  not	
  better,	
  
than	
  scouring	
  pads	
  available	
  in	
  the	
  market.	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   17	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
5.0	
  Marketing	
  Plan	
  
	
  
5.1	
  Market	
  Coverage	
  
	
  
India’s	
  close	
  proximity	
  to	
  Europe	
  and	
  America	
  explains	
  why	
  it	
  dominates	
  these	
  
markets	
  in	
  coir	
  exportation.	
  Meanwhile,	
  the	
  Philippines	
  has	
  easier	
  access	
  to	
  Japan,	
  
China,	
  and	
  East	
  Asia.	
  	
  
	
  
The	
  local	
  market	
  for	
  coir	
  products	
  is	
  very	
  young	
  and	
  the	
  majority	
  of	
  products	
  have	
  
been	
  used	
  in	
  horticulture	
  or	
  government	
  sponsored	
  land	
  development	
  projects.	
  
While	
  exportation	
  is	
  a	
  possibility,	
  to	
  push	
  forward	
  the	
  use	
  of	
  coir	
  in	
  the	
  Philippines,	
  
the	
  value	
  added	
  products	
  shall	
  be	
  majorly	
  focused	
  towards	
  the	
  local	
  domestic	
  
market	
  through	
  every	
  day	
  household	
  items	
  such	
  as	
  fuel	
  (briquettes),	
  basic	
  décor	
  
(door	
  mats/rugs),	
  and	
  cleaning	
  tools	
  (scouring	
  pads).	
  	
  
	
  
The	
  municipalities	
  and	
  barangays	
  of	
  Davao	
  City	
  and	
  Davao	
  Oriental	
  would	
  be	
  the	
  
first	
  target	
  market	
  of	
  these	
  products.	
  If	
  these	
  products	
  find	
  success	
  in	
  these	
  markets,	
  
they	
  could	
  then	
  be	
  sold	
  to	
  other	
  consumers	
  all	
  over	
  the	
  Philippines.	
  	
  
	
  
Domestic	
  Market	
  
	
  
a.	
  Charcoal	
  Briquette	
  –	
  Homeowners	
  and	
  restaurants	
  would	
  absorb	
  the	
  
majority	
  of	
  this	
  product.	
  Other	
  possibilities	
  include	
  mountaineering	
  stores	
  to	
  
be	
  sold	
  as	
  portable	
  fuel	
  during	
  long	
  treks	
  and	
  hikes.	
  	
  
	
  
b.	
  Woven	
  Mat	
  –	
  The	
  market	
  would	
  be	
  focused	
  on	
  “a	
  mat	
  for	
  every	
  door”;	
  
More	
  specifically	
  for	
  middle	
  to	
  upper	
  class	
  households.	
  	
  
	
  
c.	
  Scouring	
  Pad	
  –	
  Targeted	
  to	
  households,	
  restaurant	
  owners,	
  and	
  any	
  
individual	
  with	
  dirty	
  dishes	
  and	
  a	
  sink.	
  Individuals	
  who	
  seek	
  
environmentally	
  friendly	
  shops	
  and	
  supermarkets	
  such	
  as	
  Rustan’s	
  and	
  
Echostore	
  are	
  prime	
  targets.	
  	
  
	
  
5.2	
  Pricing	
  
	
  
	
   a.	
  Charcoal	
  Briquette	
  
	
   	
   a.	
  Estimated	
  Production	
  Cost	
  and	
  Details:	
  
o Materials	
  –	
  P35	
  
o Output	
  –	
  P20	
  packs	
  
o Material	
  per	
  pack	
  –	
  P1.70	
  
o Workers	
  Labor	
  Per	
  Pack	
  –	
  	
  P6	
  
o Total	
  Cost	
  of	
  production	
  per	
  pack	
  –	
  P7.70	
  
o Selling	
  price	
  –	
  P10.50	
  (10	
  pieces	
  briquettes)	
  
o Profit	
  –	
  P2.80	
  
	
  	
  
 
	
  
	
   18	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
	
   	
  
b.	
  Woven	
  Mat	
  
	
   	
   a.	
  Estimated	
  Production	
  Cost	
  and	
  Details:	
  
o Length	
  required	
  –	
  36	
  meters	
  
o Labor	
  per	
  piece	
  –	
  P25	
  
o Twine	
  cost	
  –	
  P8.40	
  
o Selling	
  price	
  –	
  P55	
  
o Profit	
  –	
  P21.60	
  
	
  
	
   c.	
  Scouring	
  Pad	
  
	
   	
   a.	
  Estimated	
  Production	
  Cost	
  and	
  Details	
  
o Twin	
  Cost	
  –	
  TBD	
  
o Nylon	
  Net	
  Cost	
  –	
  TBD	
  
o Selling	
  price	
  –	
  TBD	
  	
  
o Profit	
  –	
  TBD	
  	
  
	
  
5.3	
  Distribution	
  
	
  
a)	
  Distribution	
  Channels	
  
	
  
All	
  three	
  value-­‐added	
  products	
  will	
  be	
  available	
  through	
  distribution	
  centers	
  	
  
including	
  the	
  plant	
  site,	
  wholesale	
  and	
  retails	
  stores,	
  LGU-­‐DA	
  office,	
  agri-­‐
support	
  NGOs	
  and	
  field	
  offices.	
  These	
  centers	
  would	
  first	
  originate	
  in	
  the	
  nearby	
  
municipalities	
  of	
  Davao	
  Oriental	
  and	
  possibly	
  expand	
  to	
  areas	
  in	
  Metro	
  Manila	
  in	
  
later	
  years	
  with	
  the	
  Unlad	
  Kabayan	
  office	
  in	
  Quezon	
  City	
  as	
  the	
  main	
  distribution	
  
center.	
  	
  
	
  
b)	
  Online	
  
	
  
All	
  products	
  could	
  eventually	
  be	
  made	
  available	
  through	
  online	
  sales	
  through	
  
DOCHSEI	
  or	
  Unlad	
  Kabayan’s	
  website	
  if	
  there	
  are	
  interested	
  buyers	
  living	
  in	
  
areas	
  outside	
  of	
  Metro	
  Manila	
  and	
  Davao	
  Oriental.	
  	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
   19	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
6.0	
  Impact	
  Analysis	
  
	
  
6.1	
  Value-­‐Added	
  Products	
  	
  
	
  
DOCHSEI’s	
  main	
  products	
  can	
  currently	
  be	
  broken	
  down	
  into	
  85%	
  bale	
  fiber	
  
(exported	
  to	
  China	
  for	
  use	
  as	
  mattress	
  stuffing	
  and	
  upholstery),	
  10%	
  geotextiles	
  
(sold	
  to	
  Department	
  of	
  Trade	
  and	
  Industry	
  for	
  local	
  erosion	
  control	
  and	
  land	
  
rehabilitation)	
  and	
  5%	
  unprocessed	
  pithe	
  for	
  agricultural	
  purposes.	
  	
  
	
  
In	
  the	
  Philippines,	
  the	
  majority	
  of	
  coconut	
  coir,	
  locally	
  known	
  as	
  bunot,	
  is	
  either	
  
thrown	
  away	
  or	
  burned	
  to	
  create	
  copra,	
  dried	
  coconut	
  meat.	
  DOCHSEI’s	
  creation	
  of	
  
value	
  added	
  products	
  will	
  help	
  farmers	
  see	
  that	
  bunot,	
  formally	
  perceived	
  as	
  
nothing	
  but	
  waste,	
  is	
  actually	
  a	
  valuable	
  resource.	
  By	
  further	
  developing	
  and	
  
marketing	
  products	
  such	
  as	
  briquettes,	
  mats,	
  and	
  scouring	
  pads,	
  it	
  will	
  create	
  
additional	
  jobs	
  and	
  income	
  for	
  the	
  plant	
  workers	
  and	
  the	
  community.	
  	
  
	
  
Diversifying	
  DOCHSEI’s	
  product	
  line	
  is	
  a	
  strategic	
  move	
  that	
  will	
  allow	
  greater	
  
financial	
  freedom	
  in	
  terms	
  of	
  alleviating	
  potential	
  losses	
  that	
  would	
  result	
  if	
  any	
  of	
  
DOCHSEI’s	
  main	
  products	
  sell	
  poorly	
  or	
  experiences	
  a	
  drastic	
  drop	
  in	
  market	
  price.	
  
The	
  target	
  volumes	
  of	
  the	
  value-­‐added	
  products	
  can	
  be	
  manipulated	
  to	
  ensure	
  that	
  
DOCHSEI	
  continually	
  profits	
  and	
  runs	
  smoothly.	
  	
  	
  	
  	
  
	
  
6.2	
  Socio-­‐Economic	
  Integration	
  
	
  
The	
  majority	
  of	
  jobs	
  in	
  Davao	
  Oriental	
  are	
  coconut	
  farming	
  and	
  mine	
  working.	
  Since	
  
its	
  founding,	
  DOCHSEI	
  has	
  resulted	
  in	
  socio-­‐economic	
  integration	
  of	
  the	
  community	
  
by	
  providing	
  jobs	
  and	
  income	
  to	
  individuals	
  and	
  families	
  who	
  needed	
  it	
  most.	
  As	
  an	
  
alternative	
  to	
  the	
  dangerous	
  job	
  of	
  mining,	
  working	
  with	
  the	
  coconut	
  coir	
  value	
  
chain	
  is	
  dependable,	
  rewarding	
  and	
  safe.	
  	
  
	
  
DOCHSEI	
  currently	
  enables	
  about	
  10	
  to	
  13	
  families	
  to	
  work	
  full	
  time	
  and	
  support	
  
their	
  families	
  who	
  live	
  on	
  the	
  plant	
  site.	
  DOCHSEI	
  provides	
  sustainable	
  livelihoods	
  
for	
  30	
  families	
  (active)	
  and	
  supplementary	
  income	
  to	
  110	
  families	
  (active	
  +	
  inactive	
  
Stay	
  at	
  home	
  mothers,	
  the	
  elderly,	
  and	
  anyone	
  willing	
  to	
  work	
  from	
  home	
  serve	
  as	
  
twiners	
  or	
  geotextile	
  producers	
  for	
  DOCHSEI.	
  	
  
	
  
Creating	
  value-­‐added	
  products	
  would	
  only	
  increase	
  the	
  positive	
  impact	
  DOCHSEI	
  
has	
  had	
  upon	
  the	
  community	
  members.	
  Their	
  production	
  would	
  not	
  only	
  create	
  
additional	
  jobs	
  but	
  also	
  further	
  increase	
  economic	
  activity	
  within	
  the	
  community.	
  	
  
	
  
6.3	
  Environmental	
  Protection	
  
	
  
All	
  of	
  DOCHSEI’s	
  current	
  products	
  and	
  the	
  value-­‐added	
  products	
  previously	
  
discussed	
  are	
  created	
  with	
  coconut	
  coir,	
  the	
  outer	
  husk	
  of	
  the	
  coconut.	
  	
  
	
  
 
	
  
	
   20	
  
	
  	
  	
  	
  	
  	
  	
  	
  DOCHSEI	
  Business	
  Plan	
  
By	
  creating	
  products	
  from	
  coir,	
  DOCHSEI	
  reduces	
  environmental	
  pollution	
  that	
  
result	
  from	
  the	
  burning	
  of	
  husks	
  for	
  fuel.	
  It	
  will	
  alleviate	
  the	
  insect	
  infestations	
  
caused	
  by	
  the	
  tossing	
  of	
  husks	
  as	
  waste.	
  Using	
  coir	
  products	
  is	
  a	
  healthier	
  
alternative	
  to	
  the	
  toxic	
  foam	
  mattress	
  stuffing	
  and	
  chemical	
  and	
  inorganic	
  fertilizers.	
  	
  
	
  
The	
  processing	
  of	
  coir	
  into	
  geotextiles	
  like	
  erosion	
  control	
  nets	
  serves	
  the	
  
rehabilitation	
  of	
  soil	
  of	
  logged	
  and	
  mined	
  over	
  areas.	
  Likewise,	
  bio-­‐organic	
  
fertilizers	
  made	
  from	
  coir	
  pithe	
  help	
  to	
  increase	
  yields,	
  improves	
  quality	
  of	
  crops	
  
and	
  soil	
  structure,	
  restore	
  soil	
  fertility	
  and	
  enrich	
  soil	
  with	
  microfauna.	
  
	
  
Because	
  coir	
  comes	
  from	
  the	
  coconut	
  fruit,	
  no	
  trees	
  need	
  to	
  be	
  cut	
  down	
  for	
  these	
  
products.	
  Coconut	
  coir	
  is	
  biodegradable	
  and	
  will	
  not	
  damage	
  the	
  environment.	
  It	
  is	
  
the	
  alternative	
  that	
  will	
  decrease	
  tree	
  cutting,	
  improve	
  the	
  health	
  of	
  landscapes,	
  and	
  
reduce	
  waste.	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  

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Davao Oriental Coconut Husk Enterprise Business Plan Summary

  • 1.       1                            DOCHSEI  Business  Plan       Davao  Oriental  Coconut  Husk   Enterprise  Incorporation  (DOCHSEI)                               Unlad  Kabayan  Migrant  Services  Foundation     In  Partnership  With   Kalumonan  Foundation            
  • 2.       2                  DOCHSEI  Business  Plan   Table  of  Contents     I.  Executive  Summary       1.1  Industry  Analysis     1.1.1  Global  Coir  Industry     1.1.2  Philippine  Coir  Industry     1.2  Research  Methodology  and  Limitations   1.2.1  Limitations  of  the  Study     II.  Production  Plan       2.1  The  Products     2.2  Production   2.2.1  Husk  Requirements/Supply   2.2.2  Coir  Processing   2.2.3  Charcoal  Briquettes   2.2.4  Woven  Mat     2.2.5  Scouring  Pad     III.  Financial  Analysis     3.1  Summary  of  Assumptions     3.1.1  Raw  Material  Requirement     3.1.2  Sales  and  Marketing     IV.  Competitive  Analysis     4.1  Key  Players     4.1.1.  Charcoal  Briquettes     4.1.2  Woven  Mat     4.1.3  Scouring  Pad       4.2  Pricing   4.3  Performance     V.  Marketing  Plan     5.1  Marketing  Coverage     5.2  Pricing   5.3  Distribution     VI.  Impact  Analysis    
  • 3.       3                            DOCHSEI  Business  Plan   6.1  Value-­‐Added  Products   6.2  Socio-­‐Economic  Integration   6.3  Environmental  Protection                                                                                      
  • 4.       4                  DOCHSEI  Business  Plan   1.0  Executive  Summary     Company  Name:     Davao  Oriental  Coconut  Husk  Enterprise   Incorporation  (DOCHSEI)     Location:       Barangay  Bato-­‐Bato,  San  Isidro,  Davao  Oriental     Product  Line:     Coir  Fiber  (Geotextiles,  Woven  Mats,  Scouring  Pads)   and  Peat  (Charcoal  Briquettes,  Bio-­‐Organic   Fertilizer)       Davao  Oriental  Coconut  Husk  Social  Enterprise  Incorporation  (DOCHSEI)  was   created  in  2004  as  a  business  incubation  project  of  Unlad  Kabayan  Migrant  Services   Foundation.  After  more  than  ten  years  in  production,  DOCHSEI  has  become  one  of   the  key  players  in  the  re-­‐emerging  “sunrise”  coconut  coir  industry  of  the  Philippines.     Its  creation  serves  the  following  purposes:   (1)  To  provide  sustainable  livelihoods  and  additional  income  to  coconut   farmers  and  residents  of  Davao  Oriental.   (2)  To  help  mainstream  the  use  of  coconut  coir  as  a  financially  and   ecologically  cost  effective  substitute  for  synthetic  products.   (3)  To  encourage  the  entrepreneurial  capacity  of  coconut  farming   communities  by  contributing  to  young  but  ever  growing  coir  industry  in  the   Philippines.       DOCHEI  is  strategically  based  in  Davao  Oriental,  the  3rd  ranking  coconut  producing   province,  with  an  annual  production  of  1,046,223.72  metric  tons.  It  produces  an   average  of  one  billion  nuts  annually,  covering  a  total  crop  area  of  156,837  hectares.       Table  1:  Top  10  Coconut  Producing  Provinces   Province   Production  (MT)   Quezon   1,114,760.53   Davao  Oriental   1,046,223.72   Davao  del  Sur   837,687.04   Leyte   680,139.83   Zamboanga  del  Norte   599,248.82   Lanao  del  Norte   566,848.00   Zamboanga  del  Sur   554,971.66   Misamis  Occidental   546,441.00   Maguindanao   541,040.90   Misamis  Oriental   484,950.00   Source:  Bureau  of  Agricultural  Statistics    
  • 5.       5                            DOCHSEI  Business  Plan   1.1  Industry  Analysis     While  the  coconut  tree  and  fruit  has  been  globally  praised  for  its  variety  of  products   and  the  usability  of  all  its  components,  the  coconut  husk,  also  known  as  coir,  has  yet   to  be  globally  recognized  for  its  use  in  variety  of  uses  agriculture,  environmental   rehabilitation,  handy  crafts,  and  so  forth.  Coir  is  a  natural  fiber  that  is  extracted  from   the  coconut  husk  (bunot  in  tagalog).  Its  high  level  of  lignan  makes  it  stronger  but   less  flexible  than  cotton.  It  has  good  resistance  to  microbial  action  and  salt-­‐water   damage  and  needs  no  chemical  treatment.     1.1.1  Global  Coir  Industry     The  coconut  thrives  in  tropical  countries  where  rainfall  and  sunshine  are  plenty  and   serves  as  a  major  source  of  income  for  these  areas.  Coir  products  include,  but  are   not  limited  to,  upholstery  padding,  rope,  twine,  fishing  nets,  geotextiles,  brushes,   mats,  rugs,  planting  pots,  growing  medium  and  more.  Globally,  around  650,000  tons   of  coir  is  produced  annually.  India  and  Sri  Lanka  remain  to  be  the  greatest   contributors  and  the  Philippines  frequently  ranks  at  second  or  third.  India  and  Sri   Lanka  are  also  the  main  exporters,  followed  by  Thailand,  Indonesia,  Malaysia,   Vietnam,  and  the  Philippines.       Table  2:  The  Top  5  Coconut  Producing  Countries       Country   Coconut  Production  (MT)   %  of  World  Total   Indonesia   18,000,000   30.00%   Philippines   15,862,386   26.4$   India   10,560,000   17.00%   Brazil   2,888,532   4.80%   Sri  Lanka   2,000,000   3.30%   Sources:    FAOSTAT  data,  2014  (last  accessed  by  Top  5  of  Anything:  January  2014     1.1.2  Philippine  Coir  Industry     The  Philippines  is  one  of  the  top  producers  of  coconuts.  There  are  3.55  million   hectares  of  coconut  trees,  encompassing  26%  of  total  agricultural  land  in  68  out  of   the  81  provinces.    These  388  Million  bearing  trees  produce,  on  average,  15.344   billion  nuts  per  year  with  43  nuts1  per  tree.       Coconut  plantations  are  found  in  Luzon  (23.0%),  Visayas  (17.4%)  and  Mindanao   (59.6%).  In  the  Philippines,  Davao  Region  is  the  leading  producer  of  coconut,   wherein  Davao  Oriental  takes  the  lead,  contributing  40  percent  in  volume  and   production  or  2  metric  tons  in  20121.                                                                                                                       1  This  value  is  expected  to  drop  due  to  the  recent  damage  by  Typhoon  Pablo  
  • 6.       6                  DOCHSEI  Business  Plan   The  coconut  industry  provides  an  annual  average  of  5.97%  contribution  to  the  GVA   and  1.14%  to  the  GNP.  The  coconut  industry  is  an  important  source  of  employment   and  additional  income  for  many  farmers  in  rural  communities.  The  main  product  of   export  remains  to  be  copra  and  desiccated  coconut  while  the  left  over  husk  is  used   for  household  fuel/copra  production  (60%)  or  simply  discarded  in  fields  (40%)  as   waste.     1.2  Research  Methodology  and  Limitations     Research  on  the  various  products  of  coconut  coir  fiber  and  pithe  was  primarily   conducted  online.  Information  on  the  global  and  local  coir  industry  was  collected   from  online  sources,  books,  and  an  interview  with  a  Philippine  Coconut  Authority   (PCA)  employee,  Jeremias  Palawan.     Danielle  Peterson  and  Ronald  Dura  conducted  hands-­‐on  research  and  development   on  site  at  DOCHSEI.  The  initial  value  added  products  were  conceived  through  brain   storming  sessions  and  the  final  products  that  met  expectations  after  prototyping   were  the  pithe  charcoal  briquettes,  woven  mat,  and  scouring  pad.  All  materials  used   in  experimentation  were  found  on  the  plant  or  in  local  marketplaces  within  Davao   Oriental.     1.2.1  Limitations     There  was  no  available  funding  for  research  and  development.  Therefore,  all   materials  used  were  either  fabricated  on  site  or  purchased  with  our  own  money.   Due  to  the  short  amount  of  time,  these  products  have  not  yet  been  tested  for  legal   standards  or  reached  final  stage  or  marketable  status.  Therefore,  the  products   mentioned  in  this  case  study  shall  be  presented  in  their  current  status  and  will   continue  to  be  tested  and  finalized  in  the  future.         Although  DOCHSEI  products  include  geotextiles,  baling  fiber,  and  raw  pithe,  for  the   purpose  of  this  business  plan,  only  the  value-­‐added  products  (briquettes,  mats,   scouring  pads)  shall  be  discussed.                        
  • 7.       7                            DOCHSEI  Business  Plan   2.0  Production  Plan     2.1  The  Products       In  order  to  increase  the  variety  of  products  and  lessen  the  financial  impact  of   potential  changes  in  the  market  or  threats  from  equipment  issues,  DOCHSEI  shall   diversify  its  product  line  to  include  charcoal  briquettes,  woven  mats,  and   scouring  pads  in  the  near  future.       1)  Charcoal  Briquettes     Coir  dust,  a  by-­‐product  of  fiber  extraction,  is  traditionally  used  as  a  soil   medium  or  base  ingredient  in  bio-­‐organic  fertilizer  (BOF).  Experimentation   has  shown  that  coir  dust  can  also  be  cooked  into  charcoal,  mixed  with  water,   a  binding  agent  such  as  cassava  flour,  and  molded  into  briquettes  for  use  in   cooking  fuel  or  as  a  household  energy  source.                         Coir  briquettes  serve  as  a  better  replacement  for  wooden  charcoal  for  they   are  made  from  the  renewable  resource  coir,  which  helps  to  lessen  the   environmental  impact  of  cutting  down  trees  for  charcoal  production.       2)  Woven  Mats/Rugs     After  twining  coir  fibers  into  ropes,  they  can  be  hand  woven  into  mats  and   rugs  of  beautiful  designs.  The  fibers  can  be  bleached  or  dyed  to  create  unique   and  personal  color  combinations.  Mold  and  mildew  resistant,  durable  and   long  lasting,  these  mats  are  a  lovely  addition  to  any  household  to  create  a   laid-­‐back,  tropical  feeling.               3)  Scouring  Pads    
  • 8.       8                  DOCHSEI  Business  Plan   Coir  fibers  are  the  perfect  material  for  scouring  pads  as  its  stiff  yet  flexible   texture  is  tough  on  grease  and  stains.    Following  the  twining  process,  coir   twine  is  encased  in  nylon  netting  to  maintain  shape  and  form.                               A  truly  “green”  product,  the  coir  twine  can  either  be  disposed  in   biodegradable  trash  or  used  in  mulch  for  soil  mediums  once  the  scouring  pad   has  been  fully  used.       2.2  Production       2.2.1  Husk  Requirements/Supply     DOCHSEI  operates  on  2  shifts,  morning  (7am-­‐4pm)  and  overnight  (7pm-­‐6am),  each   requiring  an  approximate  18,000  husks  minimum  to  maintain  continuous   production  and  meet  scheduled  deadlines  of  delivery.       These  husks  are  obtained  from  several  multi-­‐cabs  (960  husks/trip)  and  one  elf   truck  (3600  husks/trip).  Sources  of  coconut  husks  include  the  39  barangays  within   the  municipalities  of  San  Isidro,  Lupon,  Banay  Banay,  Mati  and  Governor  Generoso.       2.2.2  Coir  Processing     A  decorticating  machine  uses  revolving  blades  to  crush  and  separate  raw  coconut   husks.  The  decorticating  process  of  coir  results  in  raw  fiber  and  pithe,  a  dust  like  by-­‐ product.  From  raw  materials,  the  fiber  and  pithe  can  then  be  sold  as  bale  fiber  and   raw  peat  or  further  processed  into  geo-­‐nets,  mats,  charcoal  briquettes  and  scouring   pads.      
  • 9.       9                            DOCHSEI  Business  Plan       2.2.3  Charcoal  Briquettes     Materials  (As  suggested  by  Villar  Foundation):           2  Kilos  Dried  Coir  Pithe       800  Grams  Cassava  Starch       2  Liters  Warm  Water       Directions:   ü Fill  empty  paint  can  with  dried  pithe  and  seal  tightly.       ü Cook  on  flame  until  pithe  is  evenly  blackened  and  completely   carbonized.       ü Mix  pithe  charcoal,  cassava  starch  and  warm  water  together  until   consistency  is  slightly  moist  and  sticky.     ü Mold  briquettes  into  disks  of  the  following  dimensions:   o Length:  2.6  cm   o Inner  circle:  1.0cm     o Outer  circle:  4.0cm   ü Lie  briquettes  out  beneath  the  sun  for  approximately  48  hours  or   until  briquettes  are  completely  dry.         Husk   Supply   Husk   Hauling   Soaking   Decortication/ Screening     Fiber   Twining   Geo   Net   Mats   Scouring   Pad     Drying   Baling  and   Bundling     Bale   Fiber   Pith   Raw   Peat   Cooking   Charcoal   Briquette  
  • 10.       10                  DOCHSEI  Business  Plan                       Results  and  Observations:     The  percent  of  pithe,  coconut  shell,  cassava  starch  as  well  as  the  warmth   of  the  water  influences  the  consistency  and  moisture  of  the  briquettes.     Trial  1   Ingredients:  100%  Pithe,  Cold  Water   Consistency  –  Very  watery     Trial  2  (Most  Successful)   Ingredients:  100%  Pithe,  Hot  Water   Consistency  –  Moist,  Very  Bouncy         Trial  3     Ingredients:  60%  Pithe  40%  Coconut  Shell  Charcoal,  Warm  Water     Consistency  –  Slightly  Moist,  Slightly  Bouncy     Adding  coconut  shell  charcoal  increased  the  heat  of  the  briquettes.   However,  since  DOCHSEI  only  utilizes  coconut  husks,  purchasing   coconut  shell  will  further  increase  the  cost  of  production  and  market   price.     2.2.4  Woven  Mat     Materials:     36  Meters  Twine       Molder  (For  Shaping)     Optional:   Softening  –  Enzymes  and  chemicals  can  be  used  to  soften  the  naturally   coarse  coir  fiber.  Specific  microorganisms  degrade  the  lignin  that   gives  coir  fibers  its  hard  texture.     Bleaching  and  Dying  –  To  lighten  the  appearance  of  the  fibers,  they   can  be  bleached  with  hydrogen  peroxide,  peracetic  acid,  or  bio-­‐ bleaching  microbial  enzymes.  Traditional  dyes  and  dying  techniques   can  be  used  to  give  the  mats  unique  color  combinations  and  patterns.  
  • 11.       11                            DOCHSEI  Business  Plan   Directions:     ü Gather  4  strands  of  twine  side  by  side.   ü Guide  the  strands  of  twine  through  the  molders  directional  flow  to   recreate  woven  mat  design.   ü Bind  both  ends  together  with  latex.     ü Use  the  blowtorch  to  singe  off  any  stray  hairs       Results  and  Observations:   The  woven  mat  design  was  recreated  perfectly  but  further  prototypes   would  improve  by  increasing  the  number  of  ropes  used,  torching  stray   fibers,  and  perfecting  the  size  and  peg  design  of  the  molder.                               2.2.5  Scouring  Pad     Materials:     Twine                     Poly  mesh  bag     Directions:     ü Twist  2-­‐3  cords  of  coir  twine  together.   ü Stuff  into  poly  mesh  bag.   ü Seal  shut  with  needle  and  thread.     Results  and  Observations:   The  scouring  pad  fibers  were  effective  at  removing  tough  stains  on  a   variety  of  surfaces  such  as  plates  and  table  tops.  The  twine  does  not   lather  as  much  as  competitor  sponges  but  is  more  durable  and  longer   lasting.  Further  prototypes  would  improve  if  a  non-­‐toxic   biodegradable  binder  is  discovered  so  that  the  poly  mesh  bag   wouldn’t  be  needed.        
  • 12.       12                  DOCHSEI  Business  Plan   3.0  Financial  Analysis     3.1  Summary  of  Assumptions       3.1.1  Raw  Material  Requirement  (Example)   The  raw  material  requirement  for  one  shift  at  DOCHSEI  is  18,000  husks.       MONTHLY PRODUCTION - JUNE 2014 HUSK HAULING DECORTICATION DATE # OF LOADS # OF HUSKS Husk Fiber Dust Processed Produced Produced 16 24 32,064 16,200 1,800 N.S. 17 4 6,374 N.S. 18 N.S. 19 12 17,040 14,400 1,600 N.S. 20 20 26,006 14,625 1,625 N.S. 21 13,275 1,475 N.S. 22 13,725 1,525 N.S. 23 14 20,126 N.S. 24 8 16,648 14,850 1,650 N.S. 25 N.S. 26 26 38,210 N.S. 27 23 31,758 N.S. 28 6 5,640 N.S. 29 N.S. 30 N.S. 31 N.S. TOTAL 137 193,866 87,075 9,675 - Prepared by: ELIZA C. BUENVIAJE    
  • 13.       13                            DOCHSEI  Business  Plan     3.1.2  Sales  and  Marketing       a.  Charcoal  Briquettes   o Selling  price  is  P10.50   o Target  markets  for  the  briquettes  are  the  restaurants,  households,   and  mountaineering  stores.       b.  Woven  Mat   o Selling  price  is  P55   o Target  markets  for  the  rugs  are  the  traders,  retailers,  schools  and   households.           c.  Scouring  Pad   o Selling  price  is  To  Be  Determined  (TBD)   o Target  markets  for  scouring  pads  are  restaurants,  supermarkets   and  households.                                                              
  • 14.       14                  DOCHSEI  Business  Plan   4.0  Competitive  Analysis   4.1  Key  Players     4.1.1.  Charcoal  Briquettes   The  main  cooking  fuels  used  in  the  Philippines  include  agricultural  residues,  fuel-­‐ wood,  charcoal,  Liquefied  Petroleum  Gas  (LPG)  and  kerosene.  The  rural  poor  use  the   least  amount  of  charcoal  because  it  is  more  expensive  and  they  less  frequently  cook   fresh  fish  and  chicken.  Rural  charcoal  consumption  is  about  half  that  found  in  urban   areas.       Pithe  briquettes  are  not  heavily  used  in  the  Philippines,  the  two  available  products   locally  found  being  from  Villar  Foundation  and  Subastans.  an  agricultural  goods   supplier.  The  main  competitor  of  coir  charcoal  briquettes  would  be  traditional  wood   charcoal  that  is  easily  found  in  wet  markets  or  supermarkets.       4.1.2  Woven  Mats     The  local  market  for  coir  woven  mats  is  not  yet  well  developed.  Coir  woven  mats,  if   ever  found  in  a  household,  would  most  likely  be  from  international  sellers.  The  low   income  and  rural  poor  are  less  likely  than  to  middle  to  upper  class  to  import  coir   mats  of  higher  quality  from  abroad  as  it  is  not  a  necessity  and  can  be  quite   expensive.       The  choice  of  the  competitor  doormat’s  material  is  a  matter  of  performance  and   design  preference.    Doormats  are  usually  made  from  tough,  long-­‐lasting  material   such  as  coir,  palmyra  (palm)  fibres  and  stalks,  nylon,  rubber,  cloth,  or  aluminum  and   other  metals.     4.1.3  Scouring  Pads     Scouring  pads  are  typically  made  from  metal  or  plastic  mesh  to  obtain  abrasive   qualities  for  scrubbing  and  residue  removal.  Coir  scouring  pads,  alternatively,  are  all   made  from  material  that  is  natural  and  biodegradable.  Filipino  households  typically   use  regular  sponges  for  their  dishwashing  needs  with  the  patola  loofah  as  a  locally   used,  all  natural  scrub  comparable  to  the  coir  scouring  pad.       The  major  suppliers  of  coir  scouring  pads  are  international  producers  from   countries  like  India  or  the  United  States  such  as  Coco-­‐Clean  and  Safix.  Other  “Green”   products,  although  not  made  from  coir,  are  made  from  all  natural  materials  such  as   cellulose  are  found  in  brands  such  as  Mr.  Clean  or  Scotch  Brite.              
  • 15.       15                            DOCHSEI  Business  Plan   4.2  Competitor  Pricing     PRODUCT  PRICE  COMPARISON     Product   Brand   Price   Weight/Count   Charcoal       DOCHSEI   10.50   10  pieces       Villar   P12-­‐13   12  pieces     Traditional  Wood   P20   5  small  bags   Woven  Mat       DOCHSEI   P55   36  meters         Abbot   $48.69   22  x  33  in       India   $25   30  x  18  in   Scouring  Pad       DOCHSEI   TBD   TBD       Scotch  Brite   37.50   -­‐       Cleans  Up     18.75   -­‐     4.3  Performance     a)  Coir  Charcoal  Briquettes       DOCHSEI  briquettes  were  compared  to  and  tested  against  Villar  Foundation   and  Subastan’s  coir  charcoal.  Villar  foundation’s  ratio  of  ingredients  made  it  a   long  lasting  heat  source.  Subastan  charcoal  took  about  fifteen  pieces  to  cook   one  kilo  of  rice  in  an  hour.  Smoke  was  ashy,  suggesting  mud  as  the  binding   material     Early  stages  of  the  DOCHSEI  charcoal  briquettes  we’re  able  to  successfully   cook  one  kilo  of  rice  in  one  hour  using  12-­‐15  pieces.    Further  testing  will   reveal  the  best  ratio  in  order  to  make  the  heating  capacity  of  DOCHSEI’s   briquettes  comparable  or  better  than  competitors.       b)  Woven  Coir  Mat     No  coir  mats  we’re  available  in  local  market  places  or  stores  and  therefore,   were  unable  to  be  physically  compared.  However,  by  virtue  of  its  material  of   coir  twine,  the  woven  coir  mat  is  durable  and  well  suited  for  high  traffic   areas.                
  • 16.       16                  DOCHSEI  Business  Plan   c)  Scouring  Pad     Due  to  time  constraints,  the  scouring  pad  was  not  physically  tested  against   competitors.  Working  with  left  over  twine,  it  was  found  that  coir  fibers  are   effective  at  cleaning  surfaces  from  stains,  dirt,  and  grease.  The  sponge  does   not  lather  as  much  as  its  competitor  sponges  but  is  as  effective,  if  not  better,   than  scouring  pads  available  in  the  market.                                                              
  • 17.       17                            DOCHSEI  Business  Plan   5.0  Marketing  Plan     5.1  Market  Coverage     India’s  close  proximity  to  Europe  and  America  explains  why  it  dominates  these   markets  in  coir  exportation.  Meanwhile,  the  Philippines  has  easier  access  to  Japan,   China,  and  East  Asia.       The  local  market  for  coir  products  is  very  young  and  the  majority  of  products  have   been  used  in  horticulture  or  government  sponsored  land  development  projects.   While  exportation  is  a  possibility,  to  push  forward  the  use  of  coir  in  the  Philippines,   the  value  added  products  shall  be  majorly  focused  towards  the  local  domestic   market  through  every  day  household  items  such  as  fuel  (briquettes),  basic  décor   (door  mats/rugs),  and  cleaning  tools  (scouring  pads).       The  municipalities  and  barangays  of  Davao  City  and  Davao  Oriental  would  be  the   first  target  market  of  these  products.  If  these  products  find  success  in  these  markets,   they  could  then  be  sold  to  other  consumers  all  over  the  Philippines.       Domestic  Market     a.  Charcoal  Briquette  –  Homeowners  and  restaurants  would  absorb  the   majority  of  this  product.  Other  possibilities  include  mountaineering  stores  to   be  sold  as  portable  fuel  during  long  treks  and  hikes.       b.  Woven  Mat  –  The  market  would  be  focused  on  “a  mat  for  every  door”;   More  specifically  for  middle  to  upper  class  households.       c.  Scouring  Pad  –  Targeted  to  households,  restaurant  owners,  and  any   individual  with  dirty  dishes  and  a  sink.  Individuals  who  seek   environmentally  friendly  shops  and  supermarkets  such  as  Rustan’s  and   Echostore  are  prime  targets.       5.2  Pricing       a.  Charcoal  Briquette       a.  Estimated  Production  Cost  and  Details:   o Materials  –  P35   o Output  –  P20  packs   o Material  per  pack  –  P1.70   o Workers  Labor  Per  Pack  –    P6   o Total  Cost  of  production  per  pack  –  P7.70   o Selling  price  –  P10.50  (10  pieces  briquettes)   o Profit  –  P2.80      
  • 18.       18                  DOCHSEI  Business  Plan       b.  Woven  Mat       a.  Estimated  Production  Cost  and  Details:   o Length  required  –  36  meters   o Labor  per  piece  –  P25   o Twine  cost  –  P8.40   o Selling  price  –  P55   o Profit  –  P21.60       c.  Scouring  Pad       a.  Estimated  Production  Cost  and  Details   o Twin  Cost  –  TBD   o Nylon  Net  Cost  –  TBD   o Selling  price  –  TBD     o Profit  –  TBD       5.3  Distribution     a)  Distribution  Channels     All  three  value-­‐added  products  will  be  available  through  distribution  centers     including  the  plant  site,  wholesale  and  retails  stores,  LGU-­‐DA  office,  agri-­‐ support  NGOs  and  field  offices.  These  centers  would  first  originate  in  the  nearby   municipalities  of  Davao  Oriental  and  possibly  expand  to  areas  in  Metro  Manila  in   later  years  with  the  Unlad  Kabayan  office  in  Quezon  City  as  the  main  distribution   center.       b)  Online     All  products  could  eventually  be  made  available  through  online  sales  through   DOCHSEI  or  Unlad  Kabayan’s  website  if  there  are  interested  buyers  living  in   areas  outside  of  Metro  Manila  and  Davao  Oriental.                          
  • 19.       19                            DOCHSEI  Business  Plan   6.0  Impact  Analysis     6.1  Value-­‐Added  Products       DOCHSEI’s  main  products  can  currently  be  broken  down  into  85%  bale  fiber   (exported  to  China  for  use  as  mattress  stuffing  and  upholstery),  10%  geotextiles   (sold  to  Department  of  Trade  and  Industry  for  local  erosion  control  and  land   rehabilitation)  and  5%  unprocessed  pithe  for  agricultural  purposes.       In  the  Philippines,  the  majority  of  coconut  coir,  locally  known  as  bunot,  is  either   thrown  away  or  burned  to  create  copra,  dried  coconut  meat.  DOCHSEI’s  creation  of   value  added  products  will  help  farmers  see  that  bunot,  formally  perceived  as   nothing  but  waste,  is  actually  a  valuable  resource.  By  further  developing  and   marketing  products  such  as  briquettes,  mats,  and  scouring  pads,  it  will  create   additional  jobs  and  income  for  the  plant  workers  and  the  community.       Diversifying  DOCHSEI’s  product  line  is  a  strategic  move  that  will  allow  greater   financial  freedom  in  terms  of  alleviating  potential  losses  that  would  result  if  any  of   DOCHSEI’s  main  products  sell  poorly  or  experiences  a  drastic  drop  in  market  price.   The  target  volumes  of  the  value-­‐added  products  can  be  manipulated  to  ensure  that   DOCHSEI  continually  profits  and  runs  smoothly.             6.2  Socio-­‐Economic  Integration     The  majority  of  jobs  in  Davao  Oriental  are  coconut  farming  and  mine  working.  Since   its  founding,  DOCHSEI  has  resulted  in  socio-­‐economic  integration  of  the  community   by  providing  jobs  and  income  to  individuals  and  families  who  needed  it  most.  As  an   alternative  to  the  dangerous  job  of  mining,  working  with  the  coconut  coir  value   chain  is  dependable,  rewarding  and  safe.       DOCHSEI  currently  enables  about  10  to  13  families  to  work  full  time  and  support   their  families  who  live  on  the  plant  site.  DOCHSEI  provides  sustainable  livelihoods   for  30  families  (active)  and  supplementary  income  to  110  families  (active  +  inactive   Stay  at  home  mothers,  the  elderly,  and  anyone  willing  to  work  from  home  serve  as   twiners  or  geotextile  producers  for  DOCHSEI.       Creating  value-­‐added  products  would  only  increase  the  positive  impact  DOCHSEI   has  had  upon  the  community  members.  Their  production  would  not  only  create   additional  jobs  but  also  further  increase  economic  activity  within  the  community.       6.3  Environmental  Protection     All  of  DOCHSEI’s  current  products  and  the  value-­‐added  products  previously   discussed  are  created  with  coconut  coir,  the  outer  husk  of  the  coconut.      
  • 20.       20                  DOCHSEI  Business  Plan   By  creating  products  from  coir,  DOCHSEI  reduces  environmental  pollution  that   result  from  the  burning  of  husks  for  fuel.  It  will  alleviate  the  insect  infestations   caused  by  the  tossing  of  husks  as  waste.  Using  coir  products  is  a  healthier   alternative  to  the  toxic  foam  mattress  stuffing  and  chemical  and  inorganic  fertilizers.       The  processing  of  coir  into  geotextiles  like  erosion  control  nets  serves  the   rehabilitation  of  soil  of  logged  and  mined  over  areas.  Likewise,  bio-­‐organic   fertilizers  made  from  coir  pithe  help  to  increase  yields,  improves  quality  of  crops   and  soil  structure,  restore  soil  fertility  and  enrich  soil  with  microfauna.     Because  coir  comes  from  the  coconut  fruit,  no  trees  need  to  be  cut  down  for  these   products.  Coconut  coir  is  biodegradable  and  will  not  damage  the  environment.  It  is   the  alternative  that  will  decrease  tree  cutting,  improve  the  health  of  landscapes,  and   reduce  waste.