1. A WORLD LEADER IN
FOAM FABRICATION AND
CUSHION PACKAGING.
IS0-9001:2008 AS9100C

2. FoamDesign.com (859) 231-7006 444 Transport Ct. Lexington, KY 40511
IS0-9001:2008
AS9100C
Foam Design, Inc. has been a world leader in foam fabrication for over 41 years.
As experts in foam packaging, we are able to analyze your product design and
requirements to create unique and innovative cushion packaging solutions
designed with the function, fragility and aesthetics of your product in mind.
Whether it’s packaging for the military, aerospace, automotive or electronics
industries, Foam Design can help you create a foam solution that satisfies your
unique application.
To meet all of your diverse needs, Foam Design maintains a state of the art
manufacturing facility centrally located in Lexington, Kentucky. Staffed with an
award winning R&D and design team, we are proud of our ability to customize
foam solutions to meet your specific needs.
From the simplest foam cushion to the most complex, our engineers will
work with you to create precise, manufacturable, top-quality foam pieces that
fit between this, that and within your budget.
Contact us today to see what Foam Design can do for you.
INC

3. SHAPING IDEAS INTO
AEROSPACE AND
DEFENSE SOLUTIONS.

4. FoamDesign.com (859) 231-7006 444 Transport Ct. Lexington, KY 40511
DEFENSE AND AEROSPACE
Foam Design specializes in designing and fabricating foam components used in
aerospace and munitions manufacturing. Every solution is customized by a level
of design, knowledge of materials and process expertise. Durable custom-molded
parts are manufactured from our ame retardant, self e tinguishing, e ible or
rigid polyurethane foams. From a is routers to water et cutting and assembly,
Foam Design can provide your next solution.
CUSTOM PACKAGING
Munitions packaging from Foam Design is uniquely designed to cradle your
precious cargo. hether you re shipping ordnance or delicate electronics
or a bit of both , our military spec foam hugs your parts, dampening ibration,
pre enting iggles, and insuring safe and secure deli ery.
AVIATION PRODUCTS
Advanced composite aircraft depend on precision-manufactured foam pieces.
From fuel tan protection to wing stiffening and sound ablation, we build the
foam parts that support ne t gen aerospace.
PRECISION PARTS
Our fabrication capabilities and design expertise provide
defense and aerospace customers with foam solutions
for mission critical de ices that re uire intricate parts
cut to precise tolerances.
INC
Our fabrication capabilities and design expertise provide
defense and aerospace customers with foam solutions
for mission critical de ices that re uire intricate parts
IS0-9001:2008
AS9100C

5. Federal Government System
for Award Management (SAM)
Woman Owned
Small Business registered.
NAICS Codes:
326150:
Urethane and other foam products
(except polystyrene)
326199:
All other plastics
product manufacturing.
DUNS: 07-132-4479
ITAR Registered Code M35304
Cage Code: 1T579
EIN: 61-0865119
Quality System: Perry Johnson
IS0-9001:2008 & AS9100C
Registration #C2015-00023
Awards
Boeing Performance
Excellence Award,
Orbital ATK Growth Supplier
Recognition Award for
Outstanding Performance
At Foam Design Inc, we are experienced producers of high-quality
precision foam products. Specializing in high-tolerance work, we
provide a level of knowledgeable service and design expertise that
is unsurpassed by any other foam specialist.Thanks to our in-house
design and consultation department, we can also guide you through
virtually any design challenge. Our persistent dedication to customer
needs has made us a go-to name for foam applications, from volume
commercial to military applications.
Given the uniqueness of every customer application, we combine
materials, strategies, and quality controls to meet exact cost and
performance needs. Every foam provision is created through a
multi-step controlled process that features design, engineering,
product de elopment, assembly, and final embedding phases.
A Woman Owned Small Business (WOSB)
Capabilities Statement
Foam demands – and rewards – precision.
Five-Axis Water Jet Cutting
Five-Axis Milling
ori ontal ire rofile utting
ertical ire rofile utting
Die Cutting
Post Molding Cross-Linked PE
Foam Convoluting
RIM Urethane Molding
Reticulated PU Fabrication
Slitting and Skiving
Foam Tube Forming
Lamination – Heat/Adhesive
Manufacturing Capabilities
0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731

6. A Woman Owned Small Business (WOSB)
Sustainability
0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731
Protecting Our Environment
Foam Design supports the U.S. EPA’s waste management
hierarchy of reduce, reuse, recycle and recover.
Foam Design uses an Erema extruder to turn
scrap polyethylene (PE) into reprocessed plastic pellets.
Sustainability
Foam Design is partnering with its supply network to help
develop new markets and applications for Restore packaging,
the 100% renewable and compostable protective packaging –
powered by mushrooms. Every Restore product is
100% compostable providing a viable alternative to
traditional packaging disposal methods.