2. World leader in conveyor idlers
Megaroller
HDPE Roller
Innovative High-Density Polyethylene (HDPE) Rollers
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Proven, Patented Technologies
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Megaroller’s patented Sealing Arrangement, consisting of a
back seal, a shock-resisting bearing cover, an outer seal, and
four low-friction contact lip seals is proven by the SABS as the
most-effective sealing arrangement available on the market.
This unique sealing arrangement is non-corrosive, has a very low
friction coefficient, and is highly-resistant to chemicals, acid,
water and wear.
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Our patented Roller Shell’s wall thickness ranges between 13mm
to 19mm (depending on diameter) and a reinforced HDPE drum
with a castellated internal transverse cross section. Four times
thicker than the wall thickness required by the SABS 1313,
Megaroller ensures a longer shell life, while about 60% of the
weight of conventional steel rollers.
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+))*(/11,
Megaroller’s patented Bearing and Sealing Housing, injection-moulded
from high-impact HDPE to ensure precision,
eliminates the risk of misalignment and distortion. Due to its
innovative design, the bearing and sealing housing is able to
absorb the impact imposed by uneven loads and belt speed. The
patent includes the heat fusion process used to permanently
attach the bearing housing to the roller shell to form a totally
sealed and aligned roller drum which is precision machined to
a concentricity (TIR) specification of 0,20mm maximum.
Best for Extreme Applications
Megaroller HDPE Rollers are made from the highest-quality, reinforced
high-density polyethylene using the latest technologies, according to
strict manufacturing standards for superior performance and longevity.
Megaroller HDPE Rollers are available in these application variations:
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Megaroller HDPE Rollers have high-resistance to wear by abrasion
and ultra-violet rays. Megaroller’s patented Sealing Arrangement
allows these rollers to be used in the harshest weather conditions
and in moisture-rich environments.
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The roller utilizes Megaroller’s innovative Anti-Seize Technology,
comprising a side flinger which remains static while the roller is
running. This protects the sealing arrangement against any spillage
that could get lodged between the shaft and the roller’s side face. It is
specifically suggested for dusty environments, like cement factories and
crusher plants..
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Our Anti- Run-Back roller can be applied to incline belts to
prevent the belt from running back in the event of a “belt-snap”.
Rollers are fitted with Megaroller’s patented sealing arrangement
as well as a roller brake system which ensures that the roller can
only run in one direction.

3. Megaroller HDPE Roller Innovative High-Density Polyethylene (HDPE) Rollers
Unprecedented performance
The Megaroller HDPE Roller is designed to operate in extreme temperatures, harsh operating conditions, and in highly-corrosive, chemical or coastal
conditions which are known to attack and destroy conventional steel rollers.
The main body of the roller is made entirely from HDPE which is known for its high resistance to wear by abrasion and sun exposure; fire retardant
characteristics; low friction co-efficiency; ability to absorb high impact forces; gripping capabilities, and high melting point.
Utilizing Megaroller’s patented technologies, and with advanced applications to prevent seizing and conveyer roll-backs, Megaroller HDPE Rollers have
proven to outperform similar products. The Megaroller HDPE Roller’s perfectly-concentric design and unique configuration decreases vibration, which
translates into lower repair and maintenance costs. They are lighter in weight than steel rollers, run quieter, and have a longer lifespan.
Megaroller HDPE Roller Specs
Lubricated for Life
Bearing lubrication is an important factor affecting the theoretical lifespan of any
conveyor roller. Bearings are lubricated at the factory and placed in a protective
housing that is completely sealed by our unique sealing arrangement. This
eliminates the need to lubricate at user level, prevents the risk of over or under-lubrication,
and mitigates the risk of bearing failure due to lack of lubrication.
Our high-spec lubricant ticks all the boxes:
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Big Benefits
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4. World leader in conveyor idlers
Megaroller
Megahybrid Roller
Robust Hybrid Steel / HDPE Rollers
Megaroller Hybrid Rollers are unique combination steel / high-density polyethylene (HDPE)
conveyor rollers. Incorporating Megaroller’s proven Sealing Arrangement, and patented HDPE
Bearing and Seal Housing in a standard steel conveyer tube, the Megahybrid Roller provides
the desired attributes of steel rollers, without the negative characteristics of a steel-based
bearing housing.
Proven, Patented Technologies
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Megaroller’s patented Sealing Arrangement, consisting of a back seal, a shock-resisting bearing cover, an outer seal, and four low-friction
contact lip seals is proven by the SABS as the most-effective sealing arrangement available on the market. This unique sealing arrangement is
non-corrosive, has a very low friction coefficient, and is highly-resistant to chemicals, acid, water and wear.
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Megaroller’s patented Bearing and Sealing Housing, injection-moulded from high-impact HDPE to ensure precision, eliminates the risk of
misalignment and distortion. Due to its innovative design, the bearing and sealing housing is able to absorb the impact imposed by uneven
loads and belt speed. The patent includes the heat fusion process used to permanently attach the bearing housing to the roller shell to form a
totally sealed and aligned roller drum which is precision machined to a concentricity (TIR) specification of 0,20mm maximum.
The Best of Both
Megaroller Hybrid Rollers offer the benefits of a conventional steel roller in applications where HDPE rollers are not optimal. Megahybrid Rollers are
available in these application variations:
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Megahybrid Rollers are made from mild steel conveyor tubing for maximum strength. Megaroller’s patented Sealing Arrangement allows these
rollers to be used in extreme temperatures and harsh weather conditions.
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Our Anti- Run-Back Technology can be applied to incline belts to prevent the belt from running back in the event of a “belt-snap”. Rollers are fitted
with Megaroller’s patented Sealing Arrangement as well as a roller brake system which ensures that the roller can only run in one direction.
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Our innovative Anti-Static Technology, comprising of a copper strip inside the roller that connects the outer shell to the shaft, can be applied
to the Megaroller Hybrid Rollers. Static electricity is earthed inside the roller to mitigate the risk of an open spark in methane-rich underground
mines, which presents a major fire hazard in cole and gold mines.

5. Megaroller Megahybrid Roller Robust Hybrid Steel / HDPE RollersRollers
Cost Effective and Efficient
Utilizing Megaroller’s innovative, patented HDPE Bearing and Seal Housing, the Megahybrid Roller eliminates the unwanted characteristics of steel
bearing housings which could shorten the lifespan of the bearings and consequently damage the belt.
Megahybrid Rollers are produced with the highest quality materials, using the latest technologies, according to strict manufacturing standards for
superior performance and longevity. Megahybrid Rollers have a longer lifespan than conventional steel rollers.
The main body of the roller is made entirely from steel which has been trusted in conveyer roller systems for many years. The bearing housing is
made from reinforced HDPE which is known for its high resistance to wear by abrasion; fire retardant characteristics; low friction co-efficiency;
ability to absorb high impact forces, and high melting point.
Megaroller Megahybrid
Roller Specs
Outer Diameters / Available sizes
 11'2
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Shaft Sizes/ Available Options
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Gauge Length Range
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Shaft material / Available Options
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Standard Shaft Variations
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Custom Shaft Machining / Available on request
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Bearings / Available Options
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Special Variations / Available on Request
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With advanced applications to prevent static and conveyer roll-backs, Megahybrid
Rollers have been shown to continually outperform conventional steel rollers.
With advanced applications to prevent static and conveyer roll-backs, Megahybrid
Rollers have been shown to continually outperform conventional steel rollers.
Lubricated for Life
Bearing lubrication is an important factor affecting the theoretical lifespan of any
conveyor roller. Bearings are lubricated at the factory and placed in a protective
housing that is completely sealed by our unique sealing arrangement . This eliminates
the need to lubricate at user level, prevents the risk of over or under-lubrication, and
mitigates the risk of bearing failure due to lack of lubrication.
Our high-spec lubricant ticks all the boxes:
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Main Advantages
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in the conveyor industry
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bearing failure or if the roller stops rotating
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6. World leader in conveyor idlers
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Load bearing, high impact rollers
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Proven, Patented Technologies
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Megaroller’s patented Sealing Arrangement, consisting of a back seal, a shock-resisting
bearing cover, an outer seal, and four low-friction contact lip seals is
proven by the SABS as the most-effective sealing arrangement available on the
market. This unique sealing arrangement is non-corrosive, has a very low friction
coefficient, and is highly-resistant to chemicals, acid, water and wear.
 Ab`abfiZm;^Zkbg`Zg]L^ZeAhnlbg`!IZm^gmgnf[^k+))*(/11,
Megaroller’s patented Bearing and Sealing Housing, injection-moulded from
high-impact HDPE to ensure precision, eliminates the risk of misalignment and
distortion. Due to its innovative design, the bearing and sealing housing is able to
absorb the impact imposed by uneven loads and belt speed. The patent includes
the heat fusion process used to permanently attach the bearing housing to the
roller shell to form a totally sealed and aligned roller drum which is precision
machined to a concentricity (TIR) specification of 0,20mm maximum.
Cost Effective and Durable
Megaroller Impact and Rubber Disc Return Rollers are
produced with the highest quality materials, using the
latest technologies, according to strict manufacturing
standards for superior performance.
The rollers are covered with a series of rubber rings of
adequate thickness and resistance to absorb the impact
of large volumes of material falling onto the conveyor.
Utilizing Megaroller’s innovative, patented HDPE Bearing
and Seal Housing, Megaroller Impact and Rubber Disc
Rollers eliminate the unwanted characteristics of steel
bearing housings which could shorten the lifespan of the
bearings and the roller.
The Bearing Housing is made from HDPE which is revered
for its high resistance to wear by abrasion; fire retardant
characteristics; low friction co-efficiency; ability to absorb
high impact forces; and high melting point.
The patented Bearing Housing can, due to the design and
material used, absorb a large amount of the impact due
to uneven load and belt speed, which could otherwise be
detrimental to the bearing.

7. Megaroller Megaroller Impact Rubber Disc Return Rollers
Lubricated for Life
Bearing lubrication is an important factor affecting the theoretical lifespan of any
conveyor roller. Bearings are lubricated at the factory and placed in a protective
housing that is completely sealed by our unique sealing arrangement . This
eliminates the need to lubricate at user level, prevents the risk of over or under-lubrication,
and mitigates the risk of bearing failure due to lack of lubrication.
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Key differentiators
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available in the conveyor industry
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a bearing failure or if the roller stops rotating
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Megaroller Megahybrid
Roller Specs
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8. World leader in conveyor idlers
Megaroller
Steering Frames
Responsive, long-lasting steering frames
Megaroller’s unique Multisteer conveyor belt steering frames are the key to effective conveyor belt management.
Designed to reduce movement on the belt and prevent misalignment, Megaroller Multisteer Steering Frames extend
the longevity of conveyor belts and minimize idler damage.
Highly-responsive and Durable
Megaroller Multisteer Steering Frames are produced using highest
quality mild steel tubing, using the latest technologies, according to
strict manufacturing standards for superior performance and longevity.
Using Megaroller’s unique and innovative design, Multisteer
frames are highly-responsive to the movement and weight of the
load on the belt to reduce misalignment of the conveyor belt. By
automatically adjusting the frame to compensate for the side-movement
of the belt, the belt is trained without the need for
assistance from maintenance staff.
The Multisteer frames use a multiple pivoting mechanism mounted
at a specific angle between the upper frame and the lower frame.
The frame is fitted with Megaroller Impact rollers, which are
mounted in a strategic configuration.
The pivot mechanism is sensitive and reactive to weight distribution,
ensuring that weight is distributed evenly on the belt. The pivot
mechanism also allows the upper frame to swivel downward at the
side where the belt carries more weight and at the same time the
mechanism urges the upper frame to move forward in the direction
of the belt travel, forcing the frame on the opposite side of the
pivot to move backward. These actions guide the conveyor belt to
the centre position, thereby preventing material spillage as well as
conveyor belt, idler and structural damage caused by misaligned
conveyor belts. This will help prevent the need to replace a total
conveyor belt due to only showing wear on a small strip of the belt.
Multisteer conveyor belt steering systems are available in all
standard conveyor belt sizes in accordance with SANS 1313-1:2012.
Main advantages
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of the mining industry
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rollers which are often the cause of belt edge damage
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greased and sealed for life
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9. Megaroller
Steering Frames Specifications World leader in conveyor idlers
Roller Guage
Belt Width Standard fixing crs Troth 3 Roll Troth 5 Roll V Return
600 838 250 310
750 990 300 410
900 1144 350 485
1050 1296 400 250 570
1200 1448 460 280 645
1350 1600 510 310 730
1500 1752 570 350 810
1650 1904 620 380 895
1800 2058 670 410 975
2000 2260 750 460 1085
2100 2362 775 485 1158
2200 2464 810 500 1195
2400 2668 880 546 1308
All dimensions in mm | Special variations are available on request, but subject to time and cost limitations
20 35 Deg. Trough 3 Roll
10 Deg. VEE Return
20 35 Deg. Trough 5 Roll
A
B
A. Gauge | B. Fixing Centres | C. Roller Diameter
C

10. Product Summary
World leader in conveyor idlers
High Density Poly Ethylene
(HDPE)
STEEL - Hybrid RUBBER
Main body material HDPE Steel Rubber Discs
Outer diameter - Available Options 102 127 152 178 88.9 127 152 127 133 152 178
Shaft sizes - Available Options
25 Series           
30 Series     
40 Series 
Shaft material - Available Options Mild Steel used as a rule, but Stainless Steel available on request for any roller
Gauge length range 200 - 1745 200 - 2400 250 - 1308(Impact Rollers) 460 - 1308(RDR’s)
Bearing housing material HDPE HDPE HDPE HDPE HDPE HDPE HDPE HDPE HDPE HDPE HDPE
Roller Appliation Variations
Standard - Red           
Anti-seize - Red  
Anti-static - Yellow  
Anti-runback - Green    
Standard Shaft Variations
Open-ended           
Closed-ended           
Custom Shaft Machining - Available on request
Stub           
Garland           
Extended           
Threaded           
Series 2000 End           
Hexagon Head End           
Bearing Options available
B2K - Inhouse Brand           
SKF           
BMG           
URB           
Special variations available on request
Links fi tted for garland rollers           
Short roller body           
Longer roller body           
Special variations are available on request, but subject to time and cost limitations
Impacts/Rubber Disc Returns (RDR’s)
217$786
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