2. Taking inspiration from
Sir Henry Royce “Take the
best that exists and make
it better. When it does not
exist, design it”…so we did.
Despite many advancements
in building technology,
ductwork systems haven’t
changed in over a hundred
years. Until now...
3. Tri-Wall has considerable inherent
insulation properties, meaning an average
of 50% less insulation material needed for
GatorDuct than for traditional steel duct.
It is so strong and durable it’s used to
safely transport heavy and hazardous
goods throughout the world and is quickly
replacing wood in shipping pallets.
Tri-Wall exceeds the rigorous requirements
of NASA, US Army, Ministry of Defence
and the British Antarctic Survey team.
GatorDuct is
made from
Tri–Wall, The
strongest
heavy duty
corrugated
cardboard
ever made
and will last
a life time.
4. Our HVAC
engineers
combine
Tri–Wall with
a unique and
multi–layered
protective
coating called
GatorSkin.GatorSkin lasts indefinitely and is fire retardant to BS EN ISO 11925-2 Class E.
100% moisture resistant internally and externally and a non-permeable layer ensures
airtightness requirements.
Designed by nature and using nano technology, GatorDuct is hydrophobic, repelling
water from both internal and external surfaces, providing self-cleaning properties like
the lotus leaf.
5. Manufactured
from a 100%
sustainable
source, where
for each tree
chopped down
two new trees
are planted.
GatorDuct can be flat packed for efficient
transportation; when compared to the
volume of traditional steel duct, it saves
88% of the space.
This means less weight, less cost, lower
emissions and better for the planet with
most orders supplied with just one delivery.
6. Because the surface is printable, it can be
designed with graphics, patterns and colours
to suit your project.
GatorDuct is fully integrated with AutoDesk®,
to fit seamlessly into your existing workflow.
The suspension system is designed and
tested by Gripple®.
Ductwork
Reinvented.
GatorSeal®, the world’s first ductwork
push fit jointing system is designed to
provide optimum 40% compression to the
foam gasket seal, ensuring maximum
performance of air tightness on every
joint and eliminating over compression and
split seal leaks.
7. Innovative,
sustainable
and cost
effective,
GatorDuct is
the future
of ductwork
systems.GatorDuct is lower cost, 100% recyclable and includes 21.5% recycled content.
Up to 80% lighter than traditional systems which minimises the manpower needed,
reducing the risk of potential hazards and dangers.
GatorDuct is tough and durable and will not dent or damage easily.
Its ready scored on arrival, making it simple to assemble.
The considerable inherent insulation properties of GatorDuct mean an average of 50%
less insulation material needed for GatorDuct than for traditional steel duct.
8. technical
informationThe GatorDuct System is the world’s most
sustainable; advanced and innovative HVAC
ductwork system. Created for the demands of the
21st
century, it comprises premium performance
from 100% renewable resources and is easy to
recycle. This cutting edge system offers the lowest
embodied carbon ductwork system available on the
planet today.
GatorDuct panels, fabrication method and our
revolutionary push-fit jointing systems facilitate
ductwork sections up to 4m long which can be
delivered flat pack to site for easy assembly, saving
88% transport space compared with space usually
occupied by fresh air with prefabricated duct sections
and components.
Ductwork fabricated from the GatorDuct System
benefit from self-cleaning action. The internal and
external surfaces of the ducts are treated with a
revolutionary coating known as GatorSkin which is
able to reduce the accumulation of dust and solid
particles, resulting in simplification of maintenance
and cleaning operations of ducts.
The GatorDuct System offers noise abatement
properties and does not amplify noise like sheet
metal ducts, usually resulting in the reduction
or omission of noise attenuation requirements.
GatorSkin protection ensures:
Fire Retardant - Our patented protective layer
provides fire retardant polymers to inhibit the
outbreak of fire to BS EN ISO 11925-2 Class E.
Moisture & Mould Resistant - GatorDuct is 100%
moisture resistant and will not absorb any moisture
internally or externally and zero mould growth.
Vapour Barrier - A non-permeable layer ensures
airtightness requirements.
Water Repellent - Designed by nature and using nano
technology, GatorDuct is hydrophobic, repelling water
from both internal and external surfaces, providing
self-cleaning properties like the lotus leaf.
Application Suitability
The GatorDuct System is designed for use in building
services HVAC applications. It is suitable for both new
build and refurbishment projects in the residential,
commercial, public, industrial and leisure sectors.
It is especially suitable for use on high specification
projects in: the food, beverage and pharmaceutical
industries; clean air and hygiene controlled
environments; theatres and concert halls; MRI
non-ferromagnetic applications; and sterile areas of
hospitals and communication / server rooms in data
centres where non-conductive materials are preferred.
Ductwork Design & Sizing
The design of ductwork, including fittings follows the
same calculation principles and duct sizing methods
employed for rectangular and circular ductwork
constructed from galvanised sheet steel.
Frictional Resistance
The frictional resistance of ductwork fabricated from
the GatorDuct System is comparable with that of
galvanised sheet steel ductwork. As a result, frictional
pressure drop data for galvanised sheet steel ductwork
CIBSEGuideVolumeCmay alsobe used when designing
ductwork systems fabricated from GatorDuct.
Operating Recommendations & Limitations
It is recommended that ductwork fabricated from
the GatorDuct System is used for operation as supply,
return, fresh and exhaust air ductwork for heating,
ventilation and air-conditioning systems within the
following limits:
Mean Air Velocity (Max.) 20 m/s.
Design Pressure (Max.):
Positive: 1000 Pa
Negative: 750 Pa
Internal air temperature of –20°C to +80°C during
continuous operation.
Size unlimited (provided that GatorDuct System
fabrication techniques and procedures are strictly
employed).
Pressure & Air-leakage Classes & Limits
For HVAC systems designed to withstand a maximum
static pressure of 1000 Pa, ductwork fabricated
from the GatorDuct System will achieve the ductwork
air-leakage limit in line with DW144 medium pressure
Class B.
Available Finishes
Standard - Natural kraft finish with factory applied
clear coat GatorSkin.
Cosmetic - Any solid colour finish is available as an
option and will be subject to a minimum run.
Branded - Any branded logo is available as an option
and will be subject to a minimum run.
Mechanical & Weather Protection
The GatorDuct System has a high impact resistance
and does not require any further mechanical protection.
External weather protection is recommended with
the factory application of VentureClad® and must be
specified during the order process.
Maintenance & Cleaning
Ductwork fabricated from the GatorDuct System
can be cleaned to industry standards, as required by
BS EN 15780: 2011, BS EN 13403: 2003 and
B&ES (HVCA) TR/19, using many of the dry and
non-abrasive cleaning methods offered through
professional HVAC ductwork cleaning specialists.
Specification
Adhesives Wet Strength Throughout
Flute Profile AAA
Thickness (mm) 14.99
Edgewise Crush (kN/m) 32.75
Puncture (J) 35.3
Bending Stiffness MD (N/m) 92.14
Bending Stiffness XD (N/m) 122.23
Weather Resistance No wet ply separation after
24 hours immersion in water.
Recyclability 100%
Recycled Content 21.5%
Typical test results recorded after standard conditioning at 50 ± 2% relative humidity 23 ± 5ºC
Property Typical Value
Standard Dimensions Length: 4000 mm
Width: 1200 mm
Thickness: 15 mm
Weight 1.95 kg/m²
Thermal Conductivity (k-value / λ-value) 0.0544 W/mK
at 10ºC Mean (BS EN 12667: 2001)
Operating Temperature Limits –20°C to +80°C
Fire Retardant to BS EN ISO 11925-2 Class E
Cosaf
The GatorDuct System is designed by requirement to
meet the demands of the 21st
century. Cosaf
Environments are world leaders in applying low
energy air cooling solutions specifying state of the art
low energy air handling units and when looking for an
equally sustainable ductwork system we took
inspiration from Sir Henry Royce “Strive for perfection
in everything you do. Take the best that exists and
make it better. When it does not exist, design it”…so
we did. GatorDuct is the only ductwork system to be
fabricated from a renewable source.
Standards
GatorDuct panels are manufactured to the highest
standards under a management system certified to
BS EN ISO 9001: 2008 (Quality Management systems
requirements) and BS EN ISO 14001: 2004
(Environmental Management systems requirements).
The GatorDuct panels are also manufactured under
environmental management system governed by
FCS accreditation, BRC food safety accreditation and
testing laboratory accredited to UKAS 17025.
Health & Safety
GatorDuct panels are odourless, non-tainting,
non-deleterious, and chemically inert and safe to use.
The weight of the GatorDuct System is up to 80% less
than traditional galvanised steel system and never
contravenes a HSE manual handling regulation.
Responsible Sourcing
GatorDuct corrugated board including coated and
printed options is 100% recyclable.
GatorDuct operates an environmental policy, which
is committed to protecting and enhancing the
environment in the world we share. As part of this
policy, we insist that our suppliers operate responsibly
towards the environment, including forestry practices.
In summary compared to galvanised steel the
GatorDuct System will usually not require any
additional insulation to protect against surface
condensation for exposed ductwork within the
conditioned space. Meaning the GatorDuct System
for your project will be from a renewable source and
100% recyclable.
9. call us on
+44 (0)844 846 0357
Email
info@GatorDuct.com
Or visit
www.GatorDuct.com
Lowry Mill, Lees Street, Swinton, Manchester. M27 6DB. United Kingdom.
