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SAP R/3
Materials Management
Module
Materials Management
• Procurement
• Inventory Management
• Warehousing
• Material Master
• Materials Planning
• Hazardous Materials Management
Organizational Elements
• Organizational elements are structures that
represent the organizational views of an
enterprise.
• Company structure is designed based on
business processes.
• The organizational elements provide a
framework that supports all business
activities.
Organizational Elements for the
Procurement Process
• Company Code
• Plant
• Storage Location
• Purchasing Organization
• Purchasing Group
Company Code
• A company code represents an
independent accounting unit.
• Balance sheets and Profit and Loss
statements, required by law, are created at
the company code level
Plant
• A plant is an organizational unit within a
company. It produces goods, renders
services, or distributes goods.
• A plant can be one of the following types
of locations:
– Manufacturing facility
– Warehouse distribution center
– Regional sales office
– Corporate headquarters
Storage Location
• Storage locations are organizational units
that allow the differentiation of material
stocks within a plant.
Purchasing Organization and
Groups
• Decentralized with a separate organization
for each plant.
• Centralized, one organization for all plants.
• Hybrid - multiple organizations buy for
multiple plants.
• Groups can be a further division of
purchasing responsibility and/or structure.
Material Master
• The material master contains all data
required to define and manage material.
It integrates data from engineering,
manufacturing, sales and distribution,
purchasing, accounting, and other
departments.
• The material master is used as a source
of data for purchase order processing
throughout the procurement cycle.
Material Master - View(s)
• The R/3 system allows selection and
maintenance of the data that is relevant to
a particular department.
• To create a view, the view must be selected
on the “Select View(s)” screen before the
material data is entered.
• Users are responsible for creating and
maintaining the view(s) of the materials that
are relevant to their departments.
Material Master - Industry Sector
• Industry sector determines the type of
industry to which the material will be
assigned.
• Industry sector information determines:
– which screens will appear and in what
sequence
– what industry-specific data will appear
Material Master - Maintenance
• Defaults - speeds entry of data by using the most
frequently used organizational levels and views
as default values. These defaults are user-
specific and may be overridden.
• Reference Material - speeds entry by copying
pertinent data from existing material master
records.
• Profiles - speeds entry by copying standard data
created in a profile into a selected view.
• Collective entry of storage locations - speeds
creation of additional storage locations by adding
multiple locations at one time.
Material Master - Material Type
• Groups material with same basic attributes
• Determines:
– which department views are maintained
– whether changes in material quantities are
updated
– whether internal or external procurement is
allowed
– which general ledger accounts are updated
Vendor Master
• The vendor master includes all the data
necessary for processing business
transactions and corresponding with
vendors.
• Information is shared between the
accounting and purchasing departments.
• Data is grouped into three categories:
– general data
– accounting data
– purchasing data
Basic Procurement Process
• Requirements determination - purchase
requisition
• Source determination - RFQ and quotation
• Vendor selection
• Order processing - purchase order
• Order follow-up
• Goods receipt and inventory management
• Invoice verification
• Payment
Purchase Requisitions
• Internal document
• Requesting a certain quantity of material or
service on a certain date
• Can be created:
– Manually
– Automatically (MRP, sales orders, etc.)
• Release approval procedures can be
established
Purchase Requisition Sources
• Manually created by user department
• Automatically created by:
– Planning (MRP, MPS)
– Plant maintenance
– Production orders
– Sales orders
Processing Purchase
Requisitions
• Create purchase requisition (manually or
automatically)
• Determine source of supply
• Release procedure (optional)
• Allocate vendor and process
Creating a Purchase Requisition
• Default data for line items
– delivery dates, plants, purchasing groups,
etc.
• Maintain line item data
– materials, quantities, delivery dates, etc.
• Maintain account assignment (if required)
– cost center, G/L accounts, project number,
etc.
• Check data
• Save
Purchase Requisitions - Menu
Paths
• Create: Logistics -> Materials management
-> Purchasing -> -> Requisition -> Create
• Change: Logistics -> Materials
management -> Purchasing -> ->
Requisition -> Change
• Display: Logistics -> Materials
management -> Purchasing -> ->
Requisition -> Display
Purchase Requisitions –
Transaction Codes
• Create: Logistics -> Materials management
-> Purchasing -> -> Requisition -> Create
• Change: Logistics -> Materials
management -> Purchasing -> ->
Requisition -> Change
• Display: Logistics -> Materials
management -> Purchasing -> ->
Requisition -> Display
Purchase Orders
• Purchase orders are:
– a formal request to provide materials or
services
– an internal planning and tracking tool
• Purchase orders identify:
– vendor
– material and/or service
– quantity and price
– delivery dates
– terms of payment
Purchase Order Structure
• Header - information specific to the entire
purchase order
– vendor
– currency
– payment terms
Purchase Order Structure
• Line item details
– account assignment
– delivery schedule
– materials/services quantity
– price
– description
– item category
Item Category
• Item category defines the form of
procurement
• Whether a purchase order requires:
– material number
– account assignment
– goods receipt and/or invoice receipt
• Examples:
– subcontracting
– consignment
– stock transfer
Purchase Order Output
• Request for quotations
• Purchase order
• Order acknowledgment
Purchase Order Output Format
• Printed and mailed
• EDI
• Faxed (hardcopy or electronic)
Purchase Order - Menu Paths
• Create: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Create
– vendor known
– vendor unknown
– via requisition
• Change: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Change
• Display: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Display
Purchase Order – Transaction
Codes
• Create: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Create
– vendor known
– vendor unknown
– via requisition
• Change: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Change
• Display: Logistics -> Materials management ->
Purchasing -> -> Purchase order -> Display
Goods Receipt
• Goods receipt with reference to a purchase
order:
– copy data from purchase order
– delivery notification
– invoice verification
– updates PO history
– inventory update
– automatic update of G/L accounts
• You can search for the PO number with:
– material number, vendor number, etc.
Goods Receipt Destinations
• Stock - given a storage location, can be
posted to three different stock types:
– unrestricted-use
– quality inspection
– blocked stock (valuated)
• Consumption - can be assigned a recipient
or unloading point
• Goods Receipt Blocked Stock - updates
inventory, but material is not valuated
(conditional acceptance)
Goods Receipt - Movement
Types
• Movement types - stock transactions:
– goods receipt
– goods issue
– stock transfer
• Movement type determines which:
– quantity fields are updated
– stock types are updated
– G/L stock or consumption accounts are
updated
– fields are displayed during document entry
Movement Type - Examples
• 101 - goods receipt for purchase order
into warehouse/stores
• 102 - reversal of goods receipt for
purchase order into warehouse/stores
• 122 - return delivery to vendor
• 501 - receipt w/o purchase order into
unrestricted-use stock
Goods Receipt - Account
Postings
• Inventory account is debited at standard
price
• GR/IR clearing account is credited at
purchase order price
• Price difference account is debited
(credited) with difference between standard
price and purchase order price
Effects of a Goods Receipt
• PO history and PO updated
• Material master - stock and value updated
• Notification of goods receipt issued (optional)
• Transfer request to Warehouse Management
system (if active)
• Material and financial documents created and/or
updated
• Stock and consumption accounts updated
• Inspection notification in QM (if active)
Goods Receipt - Menu Paths
• Create: Logistics -> Materials management ->
Inventory management -> -> Goods movement ->
Goods receipt -> For purchase order ->
– PO number known
– PO number unknown
• Change: Logistics -> Materials management ->
Inventory management -> -> Material document -
> Change
• Display: Logistics -> Materials management ->
Inventory management -> -> Material document -
> Display
Goods Receipt – Transaction Codes
• Create: Logistics -> Materials management ->
Inventory management -> -> Goods movement ->
Goods receipt -> For purchase order ->
– PO number known
– PO number unknown
• Change: Logistics -> Materials management ->
Inventory management -> -> Material document -
> Change
• Display: Logistics -> Materials management ->
Inventory management -> -> Material document -
> Display
Invoice Verification
• Matches the vendor’s invoice to the
purchase order and the goods receipt (3rd
part of 3-way match)
• Matches price and quantity
• Updates the purchase order and its history
• Updates accounting information
Invoice Payment
• Selects invoices for payment based on the
payment terms in the vendor master or
purchase order
• Generates payment for released invoices
• Updates accounting information
Accounts Payable Payment
Process
• Determines:
– open items to be paid
– when they will be paid
– bank from which payment will be made
– payment medium
– who will get paid
• Payment process creates a financial
accounting document to record the
transaction
Invoice Processing - Menu Paths
• Enter an Invoice: Logistics -> Materials
management -> Invoice verification -> Invoice
verification ->-> Document entry -> Enter invoice
• Change: Logistics -> Materials management ->
Invoice verification -> Invoice verification ->->
Further processing -> Change
• Display: Logistics -> Materials management ->
Invoice verification -> Invoice verification ->->
Further processing -> Display
Invoice Processing - Menu Paths
• Payment Processing: Accounting ->
Financial accounting -> Accounts payable -
>-> Document entry -> Outgoing payment
-> Post
• View PO History Documents: Logistics ->
Materials management -> Purchasing ->->
Purchase order -> List display -> By PO
number
Invoice Processing – Transaction
Codes
• Enter an Invoice: Logistics -> Materials
management -> Invoice verification -> Invoice
verification ->-> Document entry -> Enter invoice
• Change: Logistics -> Materials management ->
Invoice verification -> Invoice verification ->->
Further processing -> Change
• Display: Logistics -> Materials management ->
Invoice verification -> Invoice verification ->->
Further processing -> Display
Invoice Processing - Menu Paths
• Payment Processing: Accounting ->
Financial accounting -> Accounts payable -
>-> Document entry -> Outgoing payment
-> Post
• View PO History Documents: Logistics ->
Materials management -> Purchasing ->->
Purchase order -> List display -> By PO
number

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Ch07
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OM

  • 2. Materials Management • Procurement • Inventory Management • Warehousing • Material Master • Materials Planning • Hazardous Materials Management
  • 3. Organizational Elements • Organizational elements are structures that represent the organizational views of an enterprise. • Company structure is designed based on business processes. • The organizational elements provide a framework that supports all business activities.
  • 4. Organizational Elements for the Procurement Process • Company Code • Plant • Storage Location • Purchasing Organization • Purchasing Group
  • 5. Company Code • A company code represents an independent accounting unit. • Balance sheets and Profit and Loss statements, required by law, are created at the company code level
  • 6. Plant • A plant is an organizational unit within a company. It produces goods, renders services, or distributes goods. • A plant can be one of the following types of locations: – Manufacturing facility – Warehouse distribution center – Regional sales office – Corporate headquarters
  • 7. Storage Location • Storage locations are organizational units that allow the differentiation of material stocks within a plant.
  • 8. Purchasing Organization and Groups • Decentralized with a separate organization for each plant. • Centralized, one organization for all plants. • Hybrid - multiple organizations buy for multiple plants. • Groups can be a further division of purchasing responsibility and/or structure.
  • 9. Material Master • The material master contains all data required to define and manage material. It integrates data from engineering, manufacturing, sales and distribution, purchasing, accounting, and other departments. • The material master is used as a source of data for purchase order processing throughout the procurement cycle.
  • 10. Material Master - View(s) • The R/3 system allows selection and maintenance of the data that is relevant to a particular department. • To create a view, the view must be selected on the “Select View(s)” screen before the material data is entered. • Users are responsible for creating and maintaining the view(s) of the materials that are relevant to their departments.
  • 11. Material Master - Industry Sector • Industry sector determines the type of industry to which the material will be assigned. • Industry sector information determines: – which screens will appear and in what sequence – what industry-specific data will appear
  • 12. Material Master - Maintenance • Defaults - speeds entry of data by using the most frequently used organizational levels and views as default values. These defaults are user- specific and may be overridden. • Reference Material - speeds entry by copying pertinent data from existing material master records. • Profiles - speeds entry by copying standard data created in a profile into a selected view. • Collective entry of storage locations - speeds creation of additional storage locations by adding multiple locations at one time.
  • 13. Material Master - Material Type • Groups material with same basic attributes • Determines: – which department views are maintained – whether changes in material quantities are updated – whether internal or external procurement is allowed – which general ledger accounts are updated
  • 14. Vendor Master • The vendor master includes all the data necessary for processing business transactions and corresponding with vendors. • Information is shared between the accounting and purchasing departments. • Data is grouped into three categories: – general data – accounting data – purchasing data
  • 15. Basic Procurement Process • Requirements determination - purchase requisition • Source determination - RFQ and quotation • Vendor selection • Order processing - purchase order • Order follow-up • Goods receipt and inventory management • Invoice verification • Payment
  • 16. Purchase Requisitions • Internal document • Requesting a certain quantity of material or service on a certain date • Can be created: – Manually – Automatically (MRP, sales orders, etc.) • Release approval procedures can be established
  • 17. Purchase Requisition Sources • Manually created by user department • Automatically created by: – Planning (MRP, MPS) – Plant maintenance – Production orders – Sales orders
  • 18. Processing Purchase Requisitions • Create purchase requisition (manually or automatically) • Determine source of supply • Release procedure (optional) • Allocate vendor and process
  • 19. Creating a Purchase Requisition • Default data for line items – delivery dates, plants, purchasing groups, etc. • Maintain line item data – materials, quantities, delivery dates, etc. • Maintain account assignment (if required) – cost center, G/L accounts, project number, etc. • Check data • Save
  • 20. Purchase Requisitions - Menu Paths • Create: Logistics -> Materials management -> Purchasing -> -> Requisition -> Create • Change: Logistics -> Materials management -> Purchasing -> -> Requisition -> Change • Display: Logistics -> Materials management -> Purchasing -> -> Requisition -> Display
  • 21. Purchase Requisitions – Transaction Codes • Create: Logistics -> Materials management -> Purchasing -> -> Requisition -> Create • Change: Logistics -> Materials management -> Purchasing -> -> Requisition -> Change • Display: Logistics -> Materials management -> Purchasing -> -> Requisition -> Display
  • 22. Purchase Orders • Purchase orders are: – a formal request to provide materials or services – an internal planning and tracking tool • Purchase orders identify: – vendor – material and/or service – quantity and price – delivery dates – terms of payment
  • 23. Purchase Order Structure • Header - information specific to the entire purchase order – vendor – currency – payment terms
  • 24. Purchase Order Structure • Line item details – account assignment – delivery schedule – materials/services quantity – price – description – item category
  • 25. Item Category • Item category defines the form of procurement • Whether a purchase order requires: – material number – account assignment – goods receipt and/or invoice receipt • Examples: – subcontracting – consignment – stock transfer
  • 26. Purchase Order Output • Request for quotations • Purchase order • Order acknowledgment
  • 27. Purchase Order Output Format • Printed and mailed • EDI • Faxed (hardcopy or electronic)
  • 28. Purchase Order - Menu Paths • Create: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Create – vendor known – vendor unknown – via requisition • Change: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Change • Display: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Display
  • 29. Purchase Order – Transaction Codes • Create: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Create – vendor known – vendor unknown – via requisition • Change: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Change • Display: Logistics -> Materials management -> Purchasing -> -> Purchase order -> Display
  • 30. Goods Receipt • Goods receipt with reference to a purchase order: – copy data from purchase order – delivery notification – invoice verification – updates PO history – inventory update – automatic update of G/L accounts • You can search for the PO number with: – material number, vendor number, etc.
  • 31. Goods Receipt Destinations • Stock - given a storage location, can be posted to three different stock types: – unrestricted-use – quality inspection – blocked stock (valuated) • Consumption - can be assigned a recipient or unloading point • Goods Receipt Blocked Stock - updates inventory, but material is not valuated (conditional acceptance)
  • 32. Goods Receipt - Movement Types • Movement types - stock transactions: – goods receipt – goods issue – stock transfer • Movement type determines which: – quantity fields are updated – stock types are updated – G/L stock or consumption accounts are updated – fields are displayed during document entry
  • 33. Movement Type - Examples • 101 - goods receipt for purchase order into warehouse/stores • 102 - reversal of goods receipt for purchase order into warehouse/stores • 122 - return delivery to vendor • 501 - receipt w/o purchase order into unrestricted-use stock
  • 34. Goods Receipt - Account Postings • Inventory account is debited at standard price • GR/IR clearing account is credited at purchase order price • Price difference account is debited (credited) with difference between standard price and purchase order price
  • 35. Effects of a Goods Receipt • PO history and PO updated • Material master - stock and value updated • Notification of goods receipt issued (optional) • Transfer request to Warehouse Management system (if active) • Material and financial documents created and/or updated • Stock and consumption accounts updated • Inspection notification in QM (if active)
  • 36. Goods Receipt - Menu Paths • Create: Logistics -> Materials management -> Inventory management -> -> Goods movement -> Goods receipt -> For purchase order -> – PO number known – PO number unknown • Change: Logistics -> Materials management -> Inventory management -> -> Material document - > Change • Display: Logistics -> Materials management -> Inventory management -> -> Material document - > Display
  • 37. Goods Receipt – Transaction Codes • Create: Logistics -> Materials management -> Inventory management -> -> Goods movement -> Goods receipt -> For purchase order -> – PO number known – PO number unknown • Change: Logistics -> Materials management -> Inventory management -> -> Material document - > Change • Display: Logistics -> Materials management -> Inventory management -> -> Material document - > Display
  • 38. Invoice Verification • Matches the vendor’s invoice to the purchase order and the goods receipt (3rd part of 3-way match) • Matches price and quantity • Updates the purchase order and its history • Updates accounting information
  • 39. Invoice Payment • Selects invoices for payment based on the payment terms in the vendor master or purchase order • Generates payment for released invoices • Updates accounting information
  • 40. Accounts Payable Payment Process • Determines: – open items to be paid – when they will be paid – bank from which payment will be made – payment medium – who will get paid • Payment process creates a financial accounting document to record the transaction
  • 41. Invoice Processing - Menu Paths • Enter an Invoice: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Document entry -> Enter invoice • Change: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Further processing -> Change • Display: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Further processing -> Display
  • 42. Invoice Processing - Menu Paths • Payment Processing: Accounting -> Financial accounting -> Accounts payable - >-> Document entry -> Outgoing payment -> Post • View PO History Documents: Logistics -> Materials management -> Purchasing ->-> Purchase order -> List display -> By PO number
  • 43. Invoice Processing – Transaction Codes • Enter an Invoice: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Document entry -> Enter invoice • Change: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Further processing -> Change • Display: Logistics -> Materials management -> Invoice verification -> Invoice verification ->-> Further processing -> Display
  • 44. Invoice Processing - Menu Paths • Payment Processing: Accounting -> Financial accounting -> Accounts payable - >-> Document entry -> Outgoing payment -> Post • View PO History Documents: Logistics -> Materials management -> Purchasing ->-> Purchase order -> List display -> By PO number