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Big Data for Manufacturing Excellence

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Diego Mallada – Information Systems Industry 4.0 Manager - GESTAMP

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Big Data for Manufacturing Excellence

  1. 1. January 2018 Diego Mallada INFORMATION SYSTEMS INDUSTRY 4.0 MANAGER
  2. 2. © Gestamp 2018 2 Big Data for Manufacturing Excellence
  3. 3. © Gestamp 2018 3 Global Footprint – Plants Gestamp plants 104 Plants Industry Leader with Global Presence 21 Countries Strategic Supplier & Partner 13 12 17 45 North America South America West Europe East Europe 17 Asia
  4. 4. © Gestamp 2018 4 Global Footprint – R&D Centers 13 R&D Centers In Close Proximity to OEMs’ Engineering “Hubs”
  5. 5. © Gestamp 2018 5 Key Milestones in Gestamp´s Development + + +Leadership Technology Globalization Operational Excellence + Financial Robustness Key Success Factors From Spanish “Build-to-Print” to Global Tier 1 supplier
  6. 6. © Gestamp 2018 6 Gestamp Broad Product Portfolio
  7. 7. © Gestamp 2018 7 WELDING AND ASSEMBLY Product & Technology Development Wide range of technologies addressing the industry requirements to achieve the right balance between SAFETY, PERFORMANCE, WEIGHT and COST LASER WELDED BLANKS HSS STAMPING COLD STAMPING HOT STAMPING HYDROFORMING PATCHWORK BLANKS ROLLFORMING MOULDING MACHINING REMOTE LASER WELDING 3D TOOLING
  8. 8. © Gestamp 2018 8 Industry 4.0 at Gestamp Digital Strategy based on Systems Development, People and Collaborations Partners Systems People
  9. 9. © Gestamp 2018 9 Our Approach Our Industry 4.0 initiatives aims to create more efficient manufacturing plants and more consistent and reliable processes through the analysis of our data BIG DATA ANALYSISCloud PLANTS’ DATA Maintenance Logistics QualityEnergy Efficiency Zero defects to customer Reduce corrective maintenance & increase efficiency Optimize internal logistic functions through task prioritization Reduce consumption and reduce oversized equipment
  10. 10. © Gestamp 2018 10 Data Information Value Our Approach BIG DATA ANALYSISCloud PLANTS’ DATA
  11. 11. © Gestamp 2018 11 Our Approach Velocity Volume Variety Veracity Value Gestamp Big Data Lake
  12. 12. © Gestamp 2018 12 Right DATA Right PEOPLE Right MOMENT Our Approach
  13. 13. www.gestamp.com © Gestamp 2018 Working for a Safer and Lighter Car

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