SlideShare a Scribd company logo
January 2018
Diego Mallada
INFORMATION SYSTEMS INDUSTRY 4.0 MANAGER
© Gestamp 2018 2
Big Data for Manufacturing
Excellence
© Gestamp 2018 3
Global Footprint – Plants
Gestamp plants
104 Plants
Industry Leader with Global Presence
21 Countries
Strategic Supplier & Partner
13
12
17
45
North America
South America
West Europe
East Europe
17
Asia
© Gestamp 2018 4
Global Footprint – R&D Centers
13 R&D Centers
In Close Proximity to OEMs’ Engineering “Hubs”
© Gestamp 2018 5
Key Milestones in Gestamp´s Development
+ + +Leadership Technology Globalization
Operational
Excellence +
Financial
Robustness
Key Success Factors
From Spanish “Build-to-Print” to Global Tier 1 supplier
© Gestamp 2018 6
Gestamp Broad Product Portfolio
© Gestamp 2018 7
WELDING
AND
ASSEMBLY
Product & Technology Development
Wide range of technologies addressing the industry
requirements to achieve the right balance between
SAFETY, PERFORMANCE, WEIGHT and COST
LASER WELDED
BLANKS
HSS
STAMPING
COLD
STAMPING
HOT
STAMPING
HYDROFORMING
PATCHWORK
BLANKS
ROLLFORMING
MOULDING
MACHINING
REMOTE LASER
WELDING 3D
TOOLING
© Gestamp 2018 8
Industry 4.0 at Gestamp
Digital Strategy
based on Systems
Development,
People and
Collaborations
Partners
Systems
People
© Gestamp 2018 9
Our Approach
Our Industry 4.0 initiatives aims to create more efficient manufacturing
plants and more consistent and reliable processes through the analysis of
our data
BIG DATA ANALYSISCloud
PLANTS’ DATA
Maintenance Logistics QualityEnergy Efficiency
Zero defects to
customer
Reduce corrective
maintenance &
increase efficiency
Optimize internal
logistic functions
through task
prioritization
Reduce consumption and
reduce oversized equipment
© Gestamp 2018 10
Data Information Value
Our Approach
BIG DATA ANALYSISCloud
PLANTS’ DATA
© Gestamp 2018 11
Our Approach
Velocity
Volume
Variety
Veracity
Value
Gestamp
Big Data
Lake
© Gestamp 2018 12
Right DATA
Right PEOPLE
Right MOMENT
Our Approach
www.gestamp.com
© Gestamp 2018
Working for a Safer and Lighter Car

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Big Data for Manufacturing Excellence

  • 1. January 2018 Diego Mallada INFORMATION SYSTEMS INDUSTRY 4.0 MANAGER
  • 2. © Gestamp 2018 2 Big Data for Manufacturing Excellence
  • 3. © Gestamp 2018 3 Global Footprint – Plants Gestamp plants 104 Plants Industry Leader with Global Presence 21 Countries Strategic Supplier & Partner 13 12 17 45 North America South America West Europe East Europe 17 Asia
  • 4. © Gestamp 2018 4 Global Footprint – R&D Centers 13 R&D Centers In Close Proximity to OEMs’ Engineering “Hubs”
  • 5. © Gestamp 2018 5 Key Milestones in Gestamp´s Development + + +Leadership Technology Globalization Operational Excellence + Financial Robustness Key Success Factors From Spanish “Build-to-Print” to Global Tier 1 supplier
  • 6. © Gestamp 2018 6 Gestamp Broad Product Portfolio
  • 7. © Gestamp 2018 7 WELDING AND ASSEMBLY Product & Technology Development Wide range of technologies addressing the industry requirements to achieve the right balance between SAFETY, PERFORMANCE, WEIGHT and COST LASER WELDED BLANKS HSS STAMPING COLD STAMPING HOT STAMPING HYDROFORMING PATCHWORK BLANKS ROLLFORMING MOULDING MACHINING REMOTE LASER WELDING 3D TOOLING
  • 8. © Gestamp 2018 8 Industry 4.0 at Gestamp Digital Strategy based on Systems Development, People and Collaborations Partners Systems People
  • 9. © Gestamp 2018 9 Our Approach Our Industry 4.0 initiatives aims to create more efficient manufacturing plants and more consistent and reliable processes through the analysis of our data BIG DATA ANALYSISCloud PLANTS’ DATA Maintenance Logistics QualityEnergy Efficiency Zero defects to customer Reduce corrective maintenance & increase efficiency Optimize internal logistic functions through task prioritization Reduce consumption and reduce oversized equipment
  • 10. © Gestamp 2018 10 Data Information Value Our Approach BIG DATA ANALYSISCloud PLANTS’ DATA
  • 11. © Gestamp 2018 11 Our Approach Velocity Volume Variety Veracity Value Gestamp Big Data Lake
  • 12. © Gestamp 2018 12 Right DATA Right PEOPLE Right MOMENT Our Approach
  • 13. www.gestamp.com © Gestamp 2018 Working for a Safer and Lighter Car

Editor's Notes

  1. Ejemplos de cada una de las 5V Velocity: 200ms Variety: pictures, PLC data etc Volume: more tan 20 TB year per industrial process. Good resolution is a Key! Veracity: Data drill down and find root causes. Authentication and cibersecurtiy Value: improve the process