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COMPANY
P.R.O.F.I.L.E
Company
Profile
Process &
product
PT. DWI KARYA BENTONIT INDONESIA
Methode
Tes Laboratorium
1
PENERJ...
ALAMAT
KANTOR JL. GEREJA AYAM NO 9A PASAR BARU JAKARTA PUSAT
TELP 021-3455625 FAX 021-3852844
PABRIK 1. JL. PARUNG PANJANG...
PROFIL PERUSAHAAN
BIDANG USAHA
INDUSTRI YANG MEMPRODUKSI ACTIVATED BLEACHING EARTH (BENTONITE) DENGAN MEREK
TERRAM DAN FLO...
BENTONITE
ADALAH CADAS/LEMPUNG PLASTIS YANG MEMILIKI
KANDUNGAN MONMORILONITE DIATAS 85%
DENGAN RUMUS KIMIA X.Al2O3.4SiO2.n...
PROSES PRODUKSI ACTIVATED BLEACHING EARTH
BENTONITE REACTOR
FILTRATION &
WASHING
DRYING
SULFURIC
ACID
FLOCCULANT
ACTIVATED...
TYPE PRODUCT & CUSTEMER (TON/BULAN)
CUST0MER TERRAM
Q
TERRAM
820
TERRAM
840
TERRAM
850
TERRAM
870
TERRAM
1000
SUNGAI BUDI ...
SPESIFIKASI PRODUK TERRAM (SECARA UMUM)
BULK DENSITY (BD) : MAX 0.65 GR/CC
MOISTURE CONTENT (1100C 2 HOURS) : MAX 15%
PART...
METODE UJI BULK DENSITY
PERALATAN
STANDING CLAMP + CORONG
GELAS UKUR PLASTIK 100CC
TIMBANGAN ANALITIK AKURASI 0.1 GR
BOTOL...
METODE UJI MOISTURE CONTENT
PERALATAN
MOISTURE ANALYZER ACCURACY 0.01GR
SPATULA SPOON
PROSEDUR
SET MOISTURE ANALYZER TEMP=...
METODE UJI DAYA SERAP/PUCAT
PERALATAN
TIMBANGAN ACCURACY 0.01GR & 0,001GR
ERLENMEYER FLASK 250CC CONNECT VACUUM PUMP
HEATE...
METODE UJI FILTRASI
PERALATAN
VACUUM FUNNEL, KERTAS FILTER SS595
ERLENMEYER FLASK 250CC CONNECT VACCUM PUMP
STOPWATCH
PROS...
METODE UJI DEODORIZING
PERALATAN
VACUUM DISTILATION SET
VACUM PUMP DENGAN PRESURE INDICATOR
HEATER MANTEL DENGAN CONTROL
N...
COMPANY
P.R.O.F.I.L.E
Company
Profile
Process &
Product
PT. DWI KARYA BENTONIT INDONESIA
Laboratory Test
Method
1
PENERJEM...
ADDRESS
OFFICE JL. GEREJA AYAM NO 9A PASAR BARU JAKARTA PUSAT
PHONE: 021-3455625. FAX: 021-3852844
FACTORY 1. JL. PARUNG P...
COMPANY PROFILE
BUSINESS FIELD
AN INDUSTRY WHICH PRODUCES ACTIVATED BLEACHING EARTH (BENTONITE) WITH
“TERRAM” AND “FLOCCUL...
BENTONITE
IS PLASTIC CLAY WHICH HAS MONMORILONITE
ABOVE 85% WITH CHEMICAL FORMULA
X.Al2O3.4SiO2.nH2O WHICH IS SOFT AND SHI...
PRODUCTION PROCESS OF ACTIVATED BLEACHING EARTH
BENTONITE REACTOR
FILTRATION &
WASHING
DRYING
SULFURIC
ACID
FLOCCULANT
ACT...
TYPE PRODUCT & CUSTOMER (TON/MONTH)
CUST0MER TERRAM
Q
TERRAM
820
TERRAM
840
TERRAM
850
TERRAM
870
TERRAM
1000
SUNGAI BUDI ...
SPECIFICATION OF TERRAM PRODUCT (IN GENERAL)
BULK DENSITY (BD) : MAX 0.65 GR/CC
MOISTURE CONTENT (1100C 2 HOURS) : MAX 15%...
BULK DENSITY TESTING METHOD
TOOLS
STANDING CLAMP + FUNNEL
100CC PLASTIC MEASURING CUP
SCALES WITH ANALYTIC ACCURACY OF 0.1...
MOISTURE CONTENT TESTING METHOD
TOOLS
MOISTURE ANALYZER WITH ACCURACY OF 0.01GR
SPATULA SPOON
PROCEDURE
SET MOISTURE ANALY...
ABSORPTION POWER TESTING METHOD
TOOLS
SCALES WITH ACCURACY OF 0.01GR & 0,001GR
250CC ERLENMEYER FLASK, CONNECT VACUUM PUMP...
FILTRATION TESTING METHOD
TOOLS
VACUUM FUNNEL, FILTER PAPER SS595
250CC ERLENMEYER FLASK, CONNECT VACCUM PUMP
STOPWATCH
PR...
DEODORIZING TESTING METHOD
TOOLS
VACUUM DISTILLATION SET
VACUM PUMP WITH PRESSURE INDICATOR
HEATER MANTEL WITH CONTROL
NIT...
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Company profile

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Company profile

  1. 1. COMPANY P.R.O.F.I.L.E Company Profile Process & product PT. DWI KARYA BENTONIT INDONESIA Methode Tes Laboratorium 1 PENERJEMAH-INGGRIS.COM Dokumen Asli
  2. 2. ALAMAT KANTOR JL. GEREJA AYAM NO 9A PASAR BARU JAKARTA PUSAT TELP 021-3455625 FAX 021-3852844 PABRIK 1. JL. PARUNG PANJANG KM 2, DESA CARINGIN, KEC. LEGOK, TANGERANG, BANTEN TELP 021-5978503 2. KAMPUNG KEBON BARU NO 8, DESA BABAT, KEC. LEGOK, TANGERANG-BANTEN TELP 085100882404 2 PENERJEMAH-INGGRIS.COM
  3. 3. PROFIL PERUSAHAAN BIDANG USAHA INDUSTRI YANG MEMPRODUKSI ACTIVATED BLEACHING EARTH (BENTONITE) DENGAN MEREK TERRAM DAN FLOCCULANT SEJARAAH PERUSAHAAN BERDIRI DAN BEROPERASI TAHUN 2001 TAHUN 2005 MEMBANGUN PABRIK AKTIVASI TAHUN 2008 MEMBANGUN PABRIK KE DUA KAPASITAS PRODUKSI SAAT INI BENTONITE 2.500 TON PER BULAN DAN FLOCCULANT 1.500TON PER BULAN VISI PERUSAHAAN MEWUJUDKAN HIDUP SEHAT DENGAN MEMPRODUKSI ABSORBEN / PENJERNIH MINYAK SAWIT TERBAIK, YANG MENGHASILKAN MINYAK GORENG LEBIH JERNIH, BERSIH DAN BERKUALITAS TINGGI 3 PENERJEMAH-INGGRIS.COM
  4. 4. BENTONITE ADALAH CADAS/LEMPUNG PLASTIS YANG MEMILIKI KANDUNGAN MONMORILONITE DIATAS 85% DENGAN RUMUS KIMIA X.Al2O3.4SiO2.nH2O DENGAN CIRI-CIRI KILAP LILIN DAN LUNAK ADA DUA JENIS BENTONIT Ca-BENTONITE MEMILIKI DAYA SERAP YANG BAIK, DIGUNAKAN SEBAGAI ADSORBEN & KATALIS Na-BENTONIT MEMILIKI SIFAT KOLOID DAN SWELING >8X DIGUNAKAN DALAM PENGEBORAN, MOLDING, BINDER, KOOGULAN 4 PENERJEMAH-INGGRIS.COM
  5. 5. PROSES PRODUKSI ACTIVATED BLEACHING EARTH BENTONITE REACTOR FILTRATION & WASHING DRYING SULFURIC ACID FLOCCULANT ACTIVATED BE 5 PENERJEMAH-INGGRIS.COM
  6. 6. TYPE PRODUCT & CUSTEMER (TON/BULAN) CUST0MER TERRAM Q TERRAM 820 TERRAM 840 TERRAM 850 TERRAM 870 TERRAM 1000 SUNGAI BUDI GROUPS 700 BEST GROUPS 450 60 PRISKOLIN 50 WAHANA 60 PANCANABATI 40 CISADANE SAWIT RAYA 60 IKAN DORANG 60 SARI DUMAI SEJATI 200 SARIMAS PERMAI 80 BARCO 60 CHAROEN POKPHAND 64 MALINDO FEED MILLS 20 6 PENERJEMAH-INGGRIS.COM
  7. 7. SPESIFIKASI PRODUK TERRAM (SECARA UMUM) BULK DENSITY (BD) : MAX 0.65 GR/CC MOISTURE CONTENT (1100C 2 HOURS) : MAX 15% PARTIKEL SIZE > MESH 230 : MIN 25% ACIDITY : MAX 8 MGR KOH/GR FILTRATION (THIKNES 3-4MM) : MAX 480 SECOND SURFACE AREA/DAYA SERAP : (TERGANTUNG GRADE/KUALITAS) SERTIFICATE : DIOKSIN, LOGAM BERAT, HALAL, KOSHER 7 PENERJEMAH-INGGRIS.COM
  8. 8. METODE UJI BULK DENSITY PERALATAN STANDING CLAMP + CORONG GELAS UKUR PLASTIK 100CC TIMBANGAN ANALITIK AKURASI 0.1 GR BOTOL 500CC STOPWATCH PROSEDUR TIMBANG GELAS UKUR 100CC KOSONG, ZERO TIMBANGAN. MASUK SAMPEL BE SEKITAR SEKITAR 200GRAM KE BOTOL 500CC KOCOK SAMPAI BERCAMPUR UDARA. TUANGKAN BE KE DALAM GELAS UKUR MELALUI CORONG, SAAT GELAS UKUR PENUH NYALAKAN STOPWATCH, HITUNG 1 MENIT TAMBAHKAN JIKA SUSUT. WAKTU HITUNG HABIS SAPU RATAKAN ATASNYA DAN TIMBANG BD= BERAT TEPUNG TANPA WADAH /100 (GR/CC) 8 PENERJEMAH-INGGRIS.COM
  9. 9. METODE UJI MOISTURE CONTENT PERALATAN MOISTURE ANALYZER ACCURACY 0.01GR SPATULA SPOON PROSEDUR SET MOISTURE ANALYZER TEMP= 120oC, STOP MODE = AUTO STOP BUKA COVER DAN ZERO BERSAMA WADAHNYA TEMPATKAN SAMPEL SEKITAR 4-5GR TUTUP COVERNYA, DAN TEKAN START SETELAH PENGERINGAN BERHENTI AKAN MENAMPILKAN HASILNYA 9 PENERJEMAH-INGGRIS.COM
  10. 10. METODE UJI DAYA SERAP/PUCAT PERALATAN TIMBANGAN ACCURACY 0.01GR & 0,001GR ERLENMEYER FLASK 250CC CONNECT VACUUM PUMP HEATER STIRER MAGNETIC (250-300 RPM) STOPWATCH PROSEDUR TIMBANG 200GR CPO/70GR DALAM ERLENMEYER, TIMBANGAN BE SESUAI DOSIS NYALAKAN STIRER DAN HEATER TEMP 90-110oC, NYALAKAN POMPA VAKUM (60 TOR) TEMP 90oC MASUKAN H3PO4 C=85% 0,1CC (0.05%) HITUNG WAKTU 5 MENIT, KEMUDIAN MASUKAN BE HITUNG WAKTU 30MENIT (TEMP 90-110oC) KEMUDIAN LAKUKAN PENYARINGAN UNTUK DILIHAT WARNA RBPO 10 PENERJEMAH-INGGRIS.COM
  11. 11. METODE UJI FILTRASI PERALATAN VACUUM FUNNEL, KERTAS FILTER SS595 ERLENMEYER FLASK 250CC CONNECT VACCUM PUMP STOPWATCH PROSEDUR MENGGUNAKAN CPO 70GR, DAN DOSIS BE 3% (TEBAL CAKE SEKITAR 3MM, DIAMETER LINGKARAN 42MM) SIAPKAN PERALATAN FILTRASI DAN NYALAKAN POMPA VAKUM (740- 750MMHG) TUANG CPO HASIL BLEACHING KE DALAM FUNNEL, KOCOK SEBELUM DITUANGKAN AGAR TIDAK ADA BE YANG MENGENDAP/TERTINGGAL SETELAH CAKE TERBENTUK (VOLUMER ERLENMEYER 40CC) NYALAKAN STOPWATCH SETELAH VOLUME 60CC MATIKAN STOPWATCH DAN CATAT WAKTU FILTRASI WAKTU FILTRASI ADALAH WAKTU YANG DIBUTUHKAN 20CC CPO MELEWATI MEDIA FILTRASI (BE TEBAL 3MM DIAMETER 42MM) PADA TEMP 90-110oC 11 PENERJEMAH-INGGRIS.COM
  12. 12. METODE UJI DEODORIZING PERALATAN VACUUM DISTILATION SET VACUM PUMP DENGAN PRESURE INDICATOR HEATER MANTEL DENGAN CONTROL NITROGEN PROSEDUR CPO HASIL BLEACHING MASUKAN KE DALAM LABU DISTILASI. HIDUPKAN POMPA VACUUM DAN CEK ADA JANGAN ADA KEBOCORAN TEKANAN HARUS MAX 2TOR BUKA KRAN NITROGEN SEDIKIT DEMI SEDIKIT DENGAN MEMPERHATIKAN TEKANAN TETAP MAX 2TOR (NITROGEN DIFUNGSIKAN UNTUK MENGUSIR OKSIGEN AGAR TIDAK TERJADI OKSIDASI/HANGUS DAN SEBAGAI MEDIA UNTUK MENGADUK CPO SET CONTROL HEATER MANTEL TEMPERATUR DEODORIZING 260oC DAN WAKTU DEODORIZING 1JAM, KEMUDIAN HIDUPKAN JIKA TEMPERATUR TERCAPAI TIMER AKAN MENGHITUNG OTMATIS DAN SETELAH HITUNGAN WAKTU SELESAI MAKA HEATER MANTEL AKAN MATI SENDIRI SETELAH HEATER MANTEL MATI, TUNGGU TEMPERATUR TURUN DIBAWAH 50oC KEMUDIAN MATIKAN POMPA VACUUM DAN TUTUP KRAN NITROGEN KELUARKAN MINYAK DARI LABU DAN LAKUKAN ANALISA WARNA RBDPO 12 PENERJEMAH-INGGRIS.COM
  13. 13. COMPANY P.R.O.F.I.L.E Company Profile Process & Product PT. DWI KARYA BENTONIT INDONESIA Laboratory Test Method 1 PENERJEMAH-INGGRIS.COM Hasil Terjemahan
  14. 14. ADDRESS OFFICE JL. GEREJA AYAM NO 9A PASAR BARU JAKARTA PUSAT PHONE: 021-3455625. FAX: 021-3852844 FACTORY 1. JL. PARUNG PANJANG KM 2, DESA CARINGIN, KEC. LEGOK, TANGERANG, BANTEN. PHONE: 021-5978503 2. KAMPUNG KEBON BARU NO 8, DESA BABAT, KEC. LEGOK, TANGERANG-BANTEN. PHONE: 085100882404 2 PENERJEMAH-INGGRIS.COM
  15. 15. COMPANY PROFILE BUSINESS FIELD AN INDUSTRY WHICH PRODUCES ACTIVATED BLEACHING EARTH (BENTONITE) WITH “TERRAM” AND “FLOCCULANT” BRAND COMPANY’S HISTORY ESTABLISHED AND STARTED TO OPERATE IN 2001 BUILDING ACTIVATION FACTORY IN 2005 BUILDING THE SECOND FACTORY IN 2008 CURRENT PRODUCTION CAPACITY: 2,500 TON BENTONITE PER MONTH AND 1,500 TON FLOCCULANT PER MONTH COMPANY’S VISION TO CREATE HEALTHY LIFE BY PRODUCING BEST ABSORBENT/PALM OIL PURIFIER, WHICH CREATES CLEARER AND CLEANER COOKING OIL WHICH HAS HIGH QUALITY 3 PENERJEMAH-INGGRIS.COM
  16. 16. BENTONITE IS PLASTIC CLAY WHICH HAS MONMORILONITE ABOVE 85% WITH CHEMICAL FORMULA X.Al2O3.4SiO2.nH2O WHICH IS SOFT AND SHINY LIKE CANDLE THERE ARE TWO TYPES OF BENTONITE Ca-BENTONITE HAS GOOD ABSORPTION POWER, USED AS ABSORBENT AND CATALYST Na-BENTONITE HAS NATURE OF COLLOID AND SWELLING >8X USED IN DRILLING, MOLDING, BINDER, COAGULANT 4 PENERJEMAH-INGGRIS.COM
  17. 17. PRODUCTION PROCESS OF ACTIVATED BLEACHING EARTH BENTONITE REACTOR FILTRATION & WASHING DRYING SULFURIC ACID FLOCCULANT ACTIVATED BE 5 PENERJEMAH-INGGRIS.COM
  18. 18. TYPE PRODUCT & CUSTOMER (TON/MONTH) CUST0MER TERRAM Q TERRAM 820 TERRAM 840 TERRAM 850 TERRAM 870 TERRAM 1000 SUNGAI BUDI GROUPS 700 BEST GROUPS 450 60 PRISKOLIN 50 WAHANA 60 PANCANABATI 40 CISADANE SAWIT RAYA 60 IKAN DORANG 60 SARI DUMAI SEJATI 200 SARIMAS PERMAI 80 BARCO 60 CHAROEN POKPHAND 64 MALINDO FEED MILLS 20 6 PENERJEMAH-INGGRIS.COM
  19. 19. SPECIFICATION OF TERRAM PRODUCT (IN GENERAL) BULK DENSITY (BD) : MAX 0.65 GR/CC MOISTURE CONTENT (1100C 2 HOURS) : MAX 15% PARTICLE SIZE > MESH 230 : MIN 25% ACIDITY : MAX 8 MGR KOH/GR FILTRATION (THICKNESS 3-4MM) : MAX 480 SECOND SURFACE AREA/ABSORPTION POWER : (DEPENDS ON GRADE/QUALITY) CERTIFICATE : DIOXIN, HEAVY METAL, HALAL, KOSHER 7 PENERJEMAH-INGGRIS.COM
  20. 20. BULK DENSITY TESTING METHOD TOOLS STANDING CLAMP + FUNNEL 100CC PLASTIC MEASURING CUP SCALES WITH ANALYTIC ACCURACY OF 0.1 GR 500CC BOTTLE STOPWATCH PROCEDURE MEASURE EMPTY 100CC MEASURING CUP, ZERO SCALE POUR BE SAMPLE OF 200 GRAMS APPROXIMATELY INTO 500CC BOTTLE, SHAKE UNTIL THE SAMPLE MIXED WITH AIR. POUR THE BE INTO MEASURING CUP THROUGH FUNNEL, WHEN THE MEASURING CUP IS FULL, PRESS THE STOPWATCH, SET THE TIME FOR 1 MINUTE, ADD IF DECREASES. WHEN THE TIME IS UP, SWIPE THE SURFACE AND WEIGH. BD= THE WEIGHT OF POWDER WITHOUT CONTAINMENT/100 (GR/CC) 8 PENERJEMAH-INGGRIS.COM
  21. 21. MOISTURE CONTENT TESTING METHOD TOOLS MOISTURE ANALYZER WITH ACCURACY OF 0.01GR SPATULA SPOON PROCEDURE SET MOISTURE ANALYZER TEMP= 120oC, STOP MODE = AUTO STOP OPEN COVER AND ZERO ALONG WITH THE CONTAINMENT PLACE 4-5 GR OF SAMPLE CLOSE THE COVER, AND PRESS START WHEN THE DRYING IS FINISHED, THE RESULT WILL BE SHOWN 9 PENERJEMAH-INGGRIS.COM
  22. 22. ABSORPTION POWER TESTING METHOD TOOLS SCALES WITH ACCURACY OF 0.01GR & 0,001GR 250CC ERLENMEYER FLASK, CONNECT VACUUM PUMP MAGNETIC HEATER STIRRER (250-300 RPM) STOPWATCH PROCEDURE WEIGH 200GR OF CPO/70GR IN ERLENMEYER, WEIGH THE BE PURSUANT TO DOSAGE TURN ON STIRRER AND SET HEATER TEMP TO 90-110oC, TURN ON VACUUM PUMP (60 TOR) WHEN THE TEMP IS 90oC, INSERT H3PO4 C=85% 0,1CC (0.05%) SET THE TIME FOR 5 MINUTES, THEN INSERT BE, SET THE TIME FOR 30 MINUTES (TEMP = 90-110oC) THEN DO THE FILTERING TO SEE THE COLOUR OF RBPO 10 PENERJEMAH-INGGRIS.COM
  23. 23. FILTRATION TESTING METHOD TOOLS VACUUM FUNNEL, FILTER PAPER SS595 250CC ERLENMEYER FLASK, CONNECT VACCUM PUMP STOPWATCH PROCEDURE USE 70 GR OF CPO, AND BE DOSAGE OF 3% (CAKE’S THICKNESS IS ABOUT 3MM, DIAMETER IS 42MM) PREPARE THE FILTRATION TOOLS AND TURN ON THE VACUUM PUMP (740- 750MMHG) POUR CPO FROM BLEACHING PROCESS INTO FUNNEL, SHAKE BEFORE POURING SO THAT THERE IS NO BE SEDIMENT AFTER THE CAKE IS FORMED, (ERLENMEYER VOLUME = 40CC) PRESS THE STOPWATCH AFTER THE VOLUME REACHES 60CC, PRESS THE STOPWATCH AND RECORD THE FILTRATION TIME THE FILTRATION TIME IS THE TIME REQUIRED FOR 20CC OF CPO TO PASS THE FILTRATION MEDIA (BE THICKNESS = 3MM ,DIAMETER = 42MM) AT 90-110oC11 PENERJEMAH-INGGRIS.COM
  24. 24. DEODORIZING TESTING METHOD TOOLS VACUUM DISTILLATION SET VACUM PUMP WITH PRESSURE INDICATOR HEATER MANTEL WITH CONTROL NITROGEN PROCEDURE CPO FROM BLEACHING PROCESS ENTERS THE DISTILLATION FLASK. TURN ON THE VACUUM PUMP AND CHECK TO MAKE SURE THERE IS NO LEAKAGE ,THE MAXIMUM PRESSURE IS 2TOR OPEN THE NITROGEN TAP GRADUALLY AND MAKE SURE THE PRESSURE IS NO MORE THAN 2TOR (NITROGEN SERVES TO ELIMINATE OXYGEN SO THERE IS NO OXIDATION/SCORCH AND AS MEDIA TO STIR THE CPO) SET CONTROL HEATER MANTEL DEODORIZING TEMPERATURE TO 260oC AND SET THE DEODORIZING TIME FOR 1 HOUR, THEN TURN IT ON WHEN THE DESIRED TEMPERATURE REACHED, THE TIMER WILL CALCULATE AUTOMATICALLY AND AFTER THE COUNTDOWN FINISHED, HEATER MANTEL WILL BE TURNED OFF AUTOMATICALLY AFTER THE HEATER MANTEL IS OFF, WAIT THE TEMPERATURE TO DECREASE INTO BELOW 50oC THEN SHUT DOWN THE VACUUM PUMP AND CLOSE THE NITROGEN TAP GET THE OIL OUT OF THE FLASK AND ANALYSE THE COLOUR OF RBDPO 12 PENERJEMAH-INGGRIS.COM

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