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REMINDER
Check in on the
COLLABORATE mobile app
You DON’T need another Branch
Plant!
Prepared by:
Benjamin Gallaher and Ryan Maloney
Business Systems Analysts
Amway Corporation
Flex Accounting for Manufacturing
using JD Edwards EnterpriseOne
Session ID#: 109430
@Amway
• Silence Audible Devices
• Note Fire Exits
• Partake of Refreshments
• Note Quest Staffers (green shirts) and
Room Monitors
• Complete Feedback Form
• Ask Questions
Administrative Notes
Please:
Overview
• About Us
• The Business Case
• Possible Solutions
• What is Flex Accounting?
• Walk Through
• Configuration Requirements
• Challenges/Successes
• Questions
Key Takeaways
• What Flex Accounting is
• How Flex Accounting can benefit your organization
• How to configure and implement Flex Accounting
within JD Edwards EnterpriseOne
About Us
■ Michigan State University
Graduate
■ Supply Chain Center of
Excellence - Make
■ Michigan State University
Graduate
■ Supply Chain Center of
Excellence - Design
Benjamin Gallaher
Business Systems Analyst
Ryan Maloney
Business Systems Analyst
Supply Chain Center of Excellence for
Business Process and Technology
■ Primary applications
supported:
▪ JD Edwards
▪ JDA Planning
▪ JDA WMS
▪ JDA TMS
▪ DSI
▪ TradeSphere
■ Roles include:
▪ Global Process Owners
▪ Business Systems Analysts
▪ Supply Chain Analysts
▪ Project Managers
Business Case
Business Problem
■ Buena Park Nutrition Facility
▪ Manufacturing Variance
▪ Plant Management
Staging Area
Staging Area
Tableting Soft Gels
Packaging
Bulk
Storage
Business Opportunity
■ Spaulding Nutrition Facility
▪ Capacity
▪ Risk Mitigation
Possible Solutions
Possible Solutions
1 2 3 4
Fire Them
All!
In-Depth
Analytics
Separate
Branch Plants
Flex
Accounting
Door #1: Fire Them All!
■ You’ve chosen to fire your
financial staff and plant
managers.
■ Outcomes:
▪ Low Employee Morale
▪ Untrained Staff
▪ New Plant Launch fails
Possible Solutions
2 3 4
Fire Them
All!
In-Depth
Analytics
Separate
Branch Plants
Flex
Accounting
1
Door #2: In-Depth Analytics
■ You’ve chosen to continue
managing your manufacturing
variances through in-depth
analytics and number
crunching.
■ Outcomes:
▪ Waste Key Resources
▪ Increase Margin of Error
▪ Inefficient Operations
Possible Solutions
3 4
Fire Them
All!
In-Depth
Analytics
Separate
Branch Plants
Flex
Accounting
1 2
Door #3: Separate Branch Plants
■ You’ve chosen to continue
managing your manufacturing
variances by creating separate
branch plants for each work
area.
■ Outcomes:
▪ Variances by work area
▪ Transactional Nightmare
▪ System Limitations
▪ Tail wagging the dog
Possible Solutions
4
Fire Them
All!
In-Depth
Analytics
Separate
Branch Plants
Flex
Accounting
1 2 3
Door #4: Flex Accounting
■ You’ve chosen to manage your
manufacturing variances by
implementing flex accounting.
■ Outcomes:
▪ Variance can be tracked by
work area
▪ Low Maintenance
▪ Future Re-Application
What is Flex Accounting?
Manufacturing Flex Accounting
■ Flex Accounting allows you to flex the Business Unit and
Subsidiary sections of the general ledger account structure
when performing various accounting transactions.
■ Available in the following applications of EnterpriseOne:
▪ Manufacturing
▪ Cost Accounting
▪ Distribution
▪ Financial
■ Located in System 16 Advanced Cost Accounting
Tables/Files That Support Flex Accounting
■ F4101 – Item Master
■ F4102 – Item Branch
■ F4801 – Work Order Master
■ F0006 – Business Unit Master
■ F3102 – Production Cost Variance
■ F3111 – Work Order Part List
■ F3112 – Work Order Routing
■ FF31112 – Lean Trans Routing
■ FF31111 – Lean Trans Part List
■ FF31011 – Lean Trans Master
■ FF31200 – Lean Trans Production Costs
Walk Through
High Level Process
Flex Accounting Process
Manufacturing
Industrial
Engineering
Finance
Buena Park & Spaulding
Add RoutingSKU Setup
Populate Flex Field
(URAB)
Process Work Order
Enter Actual
Completions
MRPCreatesManufacturingDemand
Enter Actual Labor
Expense
Run Manufacturing
Accounting Journal
Entries Program
Run Manufacturing
Accounting Variance
Program
VarianceRollup
Industrial Engineering
■ Functional Requirements:
▪ Item Setup Workflow
▪ Item to Work Area
Relationship
■ Technical Requirements:
▪ User Reserved Number –
Address Book (URAB)
▪ Item Master Workflow
Validation
Add RoutingSKU Setup
Populate Flex Field
(URAB)
Populate Flex Field (URAB)
High Level Process
Flex Accounting Process
Manufacturing
Industrial
Engineering
Finance
Buena Park & Spaulding
Add RoutingSKU Setup
Populate Flex Field
(URAB)
Process Work Order
Enter Actual
Completions
MRPCreatesManufacturingDemand
Enter Actual Labor
Expense
Run Manufacturing
Accounting Journal
Entries Program
Run Manufacturing
Accounting Variance
Program
VarianceRollup
Manufacturing
■ Functional Requirements:
▪ Work Order Reconcile
▪ Enter Actual Labor Expense
▪ Enter Actual Material
Completions
■ Technical Requirements:
▪ None
ProcessWork Order
Enter Actual
Completions
Enter Actual Labor
Expense
Enter Actual Labor Expense
Enter Actual Quantity Completed
High Level Process
Flex Accounting Process
Manufacturing
Industrial
Engineering
Finance
Buena Park & Spaulding
Add RoutingSKU Setup
Populate Flex Field
(URAB)
Process Work Order
Enter Actual
Completions
MRPCreatesManufacturingDemand
Enter Actual Labor
Expense
Run Manufacturing
Accounting Journal
Entries Program
Run Manufacturing
Accounting Variance
Program
VarianceRollup
Finance
■ Functional Requirements:
▪ Create Subsidiary G/L
Accounts
▪ Report Monthly Variances
▪ Calculate Annual Standards
■ Technical Requirements:
▪ Versions
▪ Processing Options
▪ Data Selection
Run Manufacturing
Accounting Journal
EntriesProgram
Run Manufacturing
Accounting Variance
Program
VarianceRollup
R31802A – Manufacturing Accounting
Journal Entries
R31802A – Manufacturing Accounting
Journal Entries
Doc Type GL Acct. Acct Desc. Debit Credit
IH Spaulding WIP Labor Charged to WO 1,932.00
IH Soft Gels Absorption Labor Charged to WO -1,932.00
R31804 – Variance Journal Entries
R31804 – Variance Journal Entries
Doc Type GL Acct. Acct Desc. Debit Credit
IV Soft Gels Actual Variance Calculated for WO 8,219.28
IV Soft Gels Eng. Variance Calculated for WO 278.35
IV Spaulding WIP Variance Calculated for WO 8,497.63
Configuration Requirements
System Requirements – “Switches”
■ Enable Functionality by Application (P16902)
■ Cost Object Rules Setup Method (P1691)
■ Flex Definition Rules (P40296)
Challenges / Successes
Challenges
■ Flex Accounting Documentation
■ Finding a Flex Field
■ Customized Security Access
■ Customized Menu Structure
■ Data Quality
Successes
■ Future Re-Application
■ Zero Disruption to Manufacturing
■ Retrofitting
Questions
Please complete the session
evaluation
We appreciate your feedback and insight
You may complete the session evaluation either
on paper or online via the mobile app
Visit Seth & Dana at the Quest International Users Group
Booth #337
■ Let us show you how to leverage the Quest community to
maximize your ERP investment
■ Receive your personalized Quest Activation Plan & learn
how to make the most of your membership
■ Plus, find out how you can join us in celebrating our 20th
year of success – you might just win a special Quest-
themed bottle of Kentucky bourbon!
Quest is the home for PeopleSoft
and JD Edwards Users

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Manage manufacturing variances with Flex Accounting

  • 1. REMINDER Check in on the COLLABORATE mobile app You DON’T need another Branch Plant! Prepared by: Benjamin Gallaher and Ryan Maloney Business Systems Analysts Amway Corporation Flex Accounting for Manufacturing using JD Edwards EnterpriseOne Session ID#: 109430 @Amway
  • 2. • Silence Audible Devices • Note Fire Exits • Partake of Refreshments • Note Quest Staffers (green shirts) and Room Monitors • Complete Feedback Form • Ask Questions Administrative Notes Please:
  • 3. Overview • About Us • The Business Case • Possible Solutions • What is Flex Accounting? • Walk Through • Configuration Requirements • Challenges/Successes • Questions
  • 4. Key Takeaways • What Flex Accounting is • How Flex Accounting can benefit your organization • How to configure and implement Flex Accounting within JD Edwards EnterpriseOne
  • 6. ■ Michigan State University Graduate ■ Supply Chain Center of Excellence - Make ■ Michigan State University Graduate ■ Supply Chain Center of Excellence - Design Benjamin Gallaher Business Systems Analyst Ryan Maloney Business Systems Analyst
  • 7.
  • 8. Supply Chain Center of Excellence for Business Process and Technology ■ Primary applications supported: ▪ JD Edwards ▪ JDA Planning ▪ JDA WMS ▪ JDA TMS ▪ DSI ▪ TradeSphere ■ Roles include: ▪ Global Process Owners ▪ Business Systems Analysts ▪ Supply Chain Analysts ▪ Project Managers
  • 10. Business Problem ■ Buena Park Nutrition Facility ▪ Manufacturing Variance ▪ Plant Management Staging Area Staging Area Tableting Soft Gels Packaging Bulk Storage
  • 11. Business Opportunity ■ Spaulding Nutrition Facility ▪ Capacity ▪ Risk Mitigation
  • 13. Possible Solutions 1 2 3 4 Fire Them All! In-Depth Analytics Separate Branch Plants Flex Accounting
  • 14. Door #1: Fire Them All! ■ You’ve chosen to fire your financial staff and plant managers. ■ Outcomes: ▪ Low Employee Morale ▪ Untrained Staff ▪ New Plant Launch fails
  • 15. Possible Solutions 2 3 4 Fire Them All! In-Depth Analytics Separate Branch Plants Flex Accounting 1
  • 16. Door #2: In-Depth Analytics ■ You’ve chosen to continue managing your manufacturing variances through in-depth analytics and number crunching. ■ Outcomes: ▪ Waste Key Resources ▪ Increase Margin of Error ▪ Inefficient Operations
  • 17. Possible Solutions 3 4 Fire Them All! In-Depth Analytics Separate Branch Plants Flex Accounting 1 2
  • 18. Door #3: Separate Branch Plants ■ You’ve chosen to continue managing your manufacturing variances by creating separate branch plants for each work area. ■ Outcomes: ▪ Variances by work area ▪ Transactional Nightmare ▪ System Limitations ▪ Tail wagging the dog
  • 20. Door #4: Flex Accounting ■ You’ve chosen to manage your manufacturing variances by implementing flex accounting. ■ Outcomes: ▪ Variance can be tracked by work area ▪ Low Maintenance ▪ Future Re-Application
  • 21. What is Flex Accounting?
  • 22. Manufacturing Flex Accounting ■ Flex Accounting allows you to flex the Business Unit and Subsidiary sections of the general ledger account structure when performing various accounting transactions. ■ Available in the following applications of EnterpriseOne: ▪ Manufacturing ▪ Cost Accounting ▪ Distribution ▪ Financial ■ Located in System 16 Advanced Cost Accounting
  • 23. Tables/Files That Support Flex Accounting ■ F4101 – Item Master ■ F4102 – Item Branch ■ F4801 – Work Order Master ■ F0006 – Business Unit Master ■ F3102 – Production Cost Variance ■ F3111 – Work Order Part List ■ F3112 – Work Order Routing ■ FF31112 – Lean Trans Routing ■ FF31111 – Lean Trans Part List ■ FF31011 – Lean Trans Master ■ FF31200 – Lean Trans Production Costs
  • 25. High Level Process Flex Accounting Process Manufacturing Industrial Engineering Finance Buena Park & Spaulding Add RoutingSKU Setup Populate Flex Field (URAB) Process Work Order Enter Actual Completions MRPCreatesManufacturingDemand Enter Actual Labor Expense Run Manufacturing Accounting Journal Entries Program Run Manufacturing Accounting Variance Program VarianceRollup
  • 26. Industrial Engineering ■ Functional Requirements: ▪ Item Setup Workflow ▪ Item to Work Area Relationship ■ Technical Requirements: ▪ User Reserved Number – Address Book (URAB) ▪ Item Master Workflow Validation Add RoutingSKU Setup Populate Flex Field (URAB)
  • 28. High Level Process Flex Accounting Process Manufacturing Industrial Engineering Finance Buena Park & Spaulding Add RoutingSKU Setup Populate Flex Field (URAB) Process Work Order Enter Actual Completions MRPCreatesManufacturingDemand Enter Actual Labor Expense Run Manufacturing Accounting Journal Entries Program Run Manufacturing Accounting Variance Program VarianceRollup
  • 29. Manufacturing ■ Functional Requirements: ▪ Work Order Reconcile ▪ Enter Actual Labor Expense ▪ Enter Actual Material Completions ■ Technical Requirements: ▪ None ProcessWork Order Enter Actual Completions Enter Actual Labor Expense
  • 32. High Level Process Flex Accounting Process Manufacturing Industrial Engineering Finance Buena Park & Spaulding Add RoutingSKU Setup Populate Flex Field (URAB) Process Work Order Enter Actual Completions MRPCreatesManufacturingDemand Enter Actual Labor Expense Run Manufacturing Accounting Journal Entries Program Run Manufacturing Accounting Variance Program VarianceRollup
  • 33. Finance ■ Functional Requirements: ▪ Create Subsidiary G/L Accounts ▪ Report Monthly Variances ▪ Calculate Annual Standards ■ Technical Requirements: ▪ Versions ▪ Processing Options ▪ Data Selection Run Manufacturing Accounting Journal EntriesProgram Run Manufacturing Accounting Variance Program VarianceRollup
  • 34. R31802A – Manufacturing Accounting Journal Entries
  • 35. R31802A – Manufacturing Accounting Journal Entries Doc Type GL Acct. Acct Desc. Debit Credit IH Spaulding WIP Labor Charged to WO 1,932.00 IH Soft Gels Absorption Labor Charged to WO -1,932.00
  • 36. R31804 – Variance Journal Entries
  • 37. R31804 – Variance Journal Entries Doc Type GL Acct. Acct Desc. Debit Credit IV Soft Gels Actual Variance Calculated for WO 8,219.28 IV Soft Gels Eng. Variance Calculated for WO 278.35 IV Spaulding WIP Variance Calculated for WO 8,497.63
  • 39. System Requirements – “Switches” ■ Enable Functionality by Application (P16902) ■ Cost Object Rules Setup Method (P1691) ■ Flex Definition Rules (P40296)
  • 41. Challenges ■ Flex Accounting Documentation ■ Finding a Flex Field ■ Customized Security Access ■ Customized Menu Structure ■ Data Quality Successes ■ Future Re-Application ■ Zero Disruption to Manufacturing ■ Retrofitting
  • 43. Please complete the session evaluation We appreciate your feedback and insight You may complete the session evaluation either on paper or online via the mobile app
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