Atlas is a manufacturer of mobile asphalt batching plant from India. This small asphalt mixing plant is truly mobile in all aspects. Some of the primary advantages are that a portable batch mix plant machine can be erected and made to make hot mix asphalt in 48 hours. This equipment is advantageous for those contractors who want to move very often. It is also found less design that promises low maintenance.

1. Mobile batch Mix Plant and Asphalt Mixing Plant
Atlas Technologies

2. Atlas is manufacturer of mobile asphalt batching plant from India. This small
asphalt mixing plant is truly mobile in all aspects. Some of the primary advantages
are that portable batch mix plants machine can be erected and made to make hot
mix asphalt in 48 hours. This equipment is advantageous for those contractors
who want to move very often. It is also foundation less design that promises low
maintenance. The design is reliable and chassis is sturdy. Atlas has sold and
installed more than 70 asphalt batching mixing plants in 3 years. Superior product
knowledge, customer centric approach while developing this product allows us to
develop a product which is superior in many aspects. This is a containerized
design available in 80 tph, 120 tph and 160 tph. Capacities above 160 tph are
tailor made.

3. Mobile hot mix plant layout
The layout of Atlas mobile hot mix plant is simple. This mobile batching plant is
perfect if you want to shift sites very often. All the chassis are arranged in such a
way that maximum space saving is possible. Adequate space for maintenance is
left. All the units are modular and fully mobile.
The standard configuration of the equipment includes:
● Mobile cold feeder bins
● Single deck primary vibrating screen
● Slinger / charging conveyor
● Mobile drying drum with burner unit

4. ● Mobile tower unit comprises of bucket elevator, vibrating screen unit, hot bins
and twin shaft type mixing unit. Weighing bins for filler and bitumen is also
included in the tower unit.
● Control panel of the mobile hot mix plant is on the same chassis of the tower
unit.
● Mobile bag filter unit with pre-separator.
● Bitumen tanks with hot oil system for heating bitumen and jacketing the
mixing unit are also mobile.
● Filler hopper is also mobile.
● Filler silo with screw conveyor /elevator can also be provided instead of filler
hopper.

5. Our main aim is to present mobile design which is modular and faster to install
without use of big cranes. We did not want to compromise on the transportation
factor and hence the units are containerized. This is the same version of the
already successful Atlas stationary asphalt batch mix plant. The sizes of the units
are not compromised to focus on the mobility. This means that customers are
getting a full fledged mobile plant which performs like its stationary version. The
design is low on maintenance and it also has sufficient space for maintenance.
The structure is heavy and cost price of the equipment is affordable. It comes with
the same control panel features. Foundation less design is ideal to move sites
quickly.

7. The cost of this containerized mobile asphalt batch plant is lower than what others
offer. It is also easy to use and low on maintenance. We have kept the cost of
spare parts low because the plant should be economical in the long run. You can
expect it to give faster return on investment.
Advantages of mobile batch mix plant for sale.
The Atlas mobile batch mix plant for sale has many advantages. It is ideal
batching mixing plant that is rugged. It is also maintenance free design that
promises low operating cost. If you are looking to buy a quality mobile asphalt
plant look no further than this equipment for sale.
Advantages:
● The equipment’s fully containerized design helps to reduce the transportation
cost. This is ideal for customers who want to shift sites more often.

8. ● The plant is build on a rugged and strong structure. It is suitable for rough
operating conditions. All the units are strong and are designed to last long.
● This is a foundation less design so a lot of time is saved.
● The plant can be commissioned by use of 1 hydra crane.
● This mobile asphalt mix plant from India manufacturer is one of the better and
simple designs as far as mobility is concerned.
● Low maintenance and low operating costs.
● Proven, high efficient and low noise multi fuel burner unit is provided.
● All the units are modular. It is designed for easy transportation and fast
installation.
● Installation can be completed in 48 hours.

9. ● Easy loading into containers and easy unloading at customer’s site. Reason
is modular design of the machine.
● Bitumen weighing hopper and filler weigh hopper are near to the mixing unit.
Both of them fall into the mixer by gravity.
● Atlas mixing unit supplied with this mobile asphalt mixer comes with planetary
gear boxes. These gear boxes are fitted on each shaft. They aid in better
performance and better torque absorption.
● Very less civil work is required at site and this helps to save a lot of time.
● New bag filter design comes with 3 rotors for cleaning efficiency.
● All the materials used are of standard make.
● The control panel is on the same chassis along with the tower unit. The
software is easy to use.

10. ● Vibrating screen is available in different sizes. It is possible to customize the
sizes as per your requirement.
● Adequate space is available near the components making maintenance easy
and fast.
● We have kept the cost of the spare parts very low.
● The PLC control panel is user friendly. It provides option to store various
types of hot mix recipes. It is also possible to change the recipes frequently.

11. Components of mobile asphalt plant from India:
This mobile asphalt plant from Atlas is manufactured at our factory in India. The components of mobile
asphalt batching plant are designed in such a way that mobility is achieved without any compromise in
production. The components are adequate and not smaller in size.
Components of the asphalt plant are as below:

12. Mobile cold aggregate feeder:
The standard configuration of mobile cold aggregate feeder has 4 bins. This unit is
fully modular and comes on its separate chassis with axle. It can be easily
transported. The number of bins can be more or less to suit customers requirement.
One feeder bin is provided with a vibrating motor for free flow of sand. Every feeder
bin comes with radial gates for material discharge. This also allows us to open the
gate fully or partially as required. Each gate also comes with a variable speed drive
motor to adjust the speed of each feeder bin. No flow indicator switch is standard on
each bin. Each bin is provided with auxiliary belt, head and tail pulley for auxiliary belt.
Idler rollers, belt tensioners and rubber skirtings are provided.
The gathering belt is big and it runs through the bottom of the feeding unit. It will
collect all the aggregates and transfers them to the primary scalping screen.
After screening the aggregates, they are transferred to the drying drum by the
charging conveyor. This conveyor is on a rigid frame.

13. Mobile drying drum of hot mix plant:
The drying drum of the hot mix plant is also mobile on its separate chassis. It is
a cylindrical unit which is inclined and placed at a degree for free flow of
aggregates. Aggregates will enter the higher end of the drum. Aggregates will
exit the lower end of the drum. as the aggregates pass from one end to the
other they will get heated. Flights are fitted inside the drum. They will help to
evenly heat the aggregates as they pass through the drying drum.
There are many asphalt hot mix plant manufacturers in India but only few put
emphasis on quality. The drying drum is a critical component and its
combination with a good burner will work wonders for the machine. The drum is
laid on four rollers. It can be chain driven or friction wheel driven. Maintenance
is easy

14. Multi fuel burner:
Burner unit fitted on the drum unit is fully automatic. It is high pressure, low noise,
modulating and multi fuel operated. The burner compliments the drying drum and is
very carefully designed. We have made sure that maximum thermal efficiency is
achieved in the heating process while using minimum fuel. If required, the burner
unit can also be modified to work with furnace oil.
Pollution control system – Mobile bag filter:
Bag filter provided is also mobile and on a separate chassis. Pre-separator does
the task of trapping the heavy dust. Lighter dust particles will be trapped by the bag
filter unit. The filtration area of the bag filter is sufficient and it does the job well.
It is also possible to have venturi type wet dust collector for pollution control. It will
use water to trap the dust particles.

15. Mobile bitumen storage tanks
Bitumen tanks provided with Atlas mobile batching plant are mobile type. The
number and size of the tanks can be customized by the customer. Usually
customers prefer two bitumen tanks – the capacity may vary. The heating system
is indirect heating type. It uses thermic oil to heat the
Asphalt storage tanks in Atlas asphalt mixing plant are usually two in number and
horizontal type. It is indirect heating type system. It uses thermic oil for heating the
bitumen. Tanks are fully insulated from all the sides with temperature indicators.
Mobile fuel storage tanks
Mobile fuel storage tanks can be provided with the portable asphalt batch plant for
sale. The tanks can be more in number if more fuels have to be used. They come
equipped with piping, fuel transfer pump and necessary controls.

16. Mobile tower unit for asphalt plant
Mobile tower unit of the asphalt plant consists of many components. All these
components are arranged in such a way that maximum mobility is possible. The
components can be made to set up quickly and the plant can be made to run in
quick time.
● Hot aggregate bucket elevator
The bucket elevator unit is in the same chassis of with the tower unit. It is a fully
enclosed unit for transfer of heated aggregates form the drum to the vibrating
screen. The bucket elevator gets folded while transportation as it is on a center
pin. Within a short time the bucket elevator can be fitted.

17. ● Mineral filler feeding system
The asphalt mixing plant is equipped with filler hopper and screw conveyors for
feeding the filler material into the filler hopper. An optional filler storage silo can
also be provided if required.
● Vibrating screen
The vibrating screen is with sliding mechanism. It is possible to slide the screening
unit to a side while transporting the tower unit. This mechanism makes it very easy
for the plant to go mobile in short time. Vibrating unit is four decked for different
types of aggregates. It is possible for the screen sizes to be different as per
different customers needs. The screening area is large so that screening process
is quick. The screens are inclined and vibrating type rested on shock absorbers.
Screen replacement is very easy.

18. ● Hot aggregates storage bins
This compartment is just below the screening unit. The number of hot bins
compartments is the same as the number of vibrating screens. After the screening
process is over, the hot bins will store aggregates into separate compartments.
The mobile asphalt plant for sale will store the aggregates in the hot bins for short
time. They will be discharged for weighing by opening of pneumatic type gates.
● Aggregate weighing system
Here we will weigh the aggregates before they will be discharged into the mixing
unit. Aggregate weigh hopper will receive the aggregates one by one for weighing.
After the weighing of each bins is over they will be discharged into the mixing unit.
This weighing system is suspended on load cells. The open-close gates are
pneumatically operated.

19. ● Filler weighing system
Filler weighing system is suspended on load cells. It is on the same chassis of the
tower unit near the bitumen weighing system. Filler material will reach here by a
screw conveyor. It is equipped with load cells and with a butterfly valve for fast
discharge of the materials into mixing unit.
● Bitumen weighing system
Bitumen weighing system consists of a bitumen weigh tank. This is suspended on
load cells. Bitumen from the bottom is transferred to the weighing tank by means
of a transfer pump. This tank is insulated on all the sides to curb heat loss. This
tank will store bitumen before discharging the same into the mixing unit.

20. ● Mixing unit
Mixing unit is just below the hot bins. It will receive hot aggregates, bitumen and
filler material for weighing. It is a fully jacketed unit which is fitted with 2 shafts.
Each shaft is fitted with 2 planetary gear boxes. It is a tried and tested unit that
promises trouble free operation. It allows homogeneous mixing in quick time. The
liner plates are easy replaceable. Arms and tips are also easy replaceable. The
mixer unit has sufficient space surrounding itself so that routine maintenance can
be carried out easily.
● Control panel
The control panel is housed inside a control cabin. Control panel is PLC touch
screen type with easy to use colour display. The components used in the control
panel of mobile batch mix plant are of standard make. SCADA type panel will be
easy for you to access the important data of the plant from anywhere in the world.

21. Contact US
Atlas Technologies Pvt. Ltd.
Block No. 97, Mehsana-Ahmedabad Highway,
Behind Bhupendra Crane House, At & Po. Ditasan - 382710
District: Mehsana, Gujarat, India.
Export inquiries: +91 97238 10565
Email : contact@atlastechnologiesindia.com